NEW 100 150 200 (pcs.)250 0 ... Air cylinder Motor-driven 3.5s 2.2s Approx. ... power...
Transcript of NEW 100 150 200 (pcs.)250 0 ... Air cylinder Motor-driven 3.5s 2.2s Approx. ... power...
Evolution Never Stops
* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.
As awareness of the global environment increases, the reduction of environmental burdens is required in all forms of production.
Having helped improve the productivity of machining parts and opened up a variety of future possibilities, the Tapping Center will make tremendous progress while meeting the challenges presented in new areas of environmental issues.
TC-S2D-O
TC-S2D
TC-S2D-S
This picture shows TC-S2D-Owith high-column (250mm(9.8inch)).If TC-S2D-O is standrad columnmagazine cover is not attached.
Transition of CNC Tapping Center Development
TC-2211986
TC-2271990
TC-2111985
TC-2281994
TC-229N1996
TC-S2B2002
TC-S2C2005
TC-2251987
01 TC-S2D 02TC-S2D
ドキュメント10 09.6.3 6:03 PM ページ 1
Basic Conf igurat ion High Product iv i ty
03 TC-S2D 04TC-S2D
10,000
Spindle speed (min-1)
Time (s)
GeneralM/C
TC-S2D
#40 M/C TC-S2D #40 M/C TC-S2D
(s)200180160140120100806040200
50
100
150
200
(pcs.)250
0
Former model TC-S2D
(s)4.0
3.0
2.0
1.0
0
Approx. 40%DOWN
Tapping Center’s High productivity is notable when the cycle time for mass production workpiece machining program is compared to that ofthe #40 Machining Center (M/C).
Technologies supporting high productivity
Example of productivity
Tool change time has been greatly reduced to achieve high productivity.
○Workpiece change time: 15 s
○1 day (10 hours) x 85% operating rate
When machining workpiece, the tool change (ATC) time accounts for approximately 20% of the machine operation time (based on surveys by Brother).This means that productivity can be improved by reducing the tool change (ATC) time.
The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.
■Tool change time (measured in compliance with JIS standard)
During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 (From the table center position for X/Y axes)
■Cycle time * Data taken by running machining program created by Brother
■Change of farthest tool (Cut-Cut)
Production volume per day
* When the weight is 2 kg or less per tool, high-speed turn mode can be used. The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.
The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle (Z-axis) and program details.
Cut-Cut : 1.4s※Changing farthest tool
Production volume per day was compared with the M/C operated under the following conditions:
Major machining details
○D5.1(0.2inch)drilling x 12
○M6(1/4-2OUNC)tapping x 12
○Spot facing x 7
○Boring x 2
○No. of tools used : 9
1 New magazine turning mechanism (Driven by AC servomotor)
2 Nonstop ATC 3 Automatic door (Motor-driven)(optional)
2.4S
Air cylinder Motor-driven
3.5s 2.2s
Approx. 50%UP
Approx. 33%DOWN
A motor - driven door is used. This achieves smooth door operation and reduces opening/closing time
* When using 14-tool magazine with spindle speed of 10,000min-1
Width
Height
Depth
Machine dimensions
Machining range
Selective specifications
CTS: Coolant Through Spindle
Machine specifications
Max. spindlespeed
10,00016,000
10,00016,000
10,00016,000
TC-S2D
No. of tools 14/21 14/21 14
Feed axisspeed
Each X/Y/Z axis
50Each X/Y/Z axis
50Each X/Y/Z axis
50
No. of doors: Width
CTS Optional Optional Optional
BT dual contact system Available Available Available
TC-S2D-S
1 door : 566(22.3)2 doors : 738(29.1)
2 doors : 625(24.6)1 door : 811(31.9)2 doors : 1065(41.9)
TC-S2D-O
min-1
pcs.
m/min
mm(inch)
Width
TC-S2D
Height[When delivered]
2,592[2,350]2,592[2,350]2,592[2,350](102.0[92.5])(102.0[92.5])(102.0[92.5])
2,207(86.9) 2,540(100)2,207(86.9)
1,560(61.4) 1,080(42.5)2,050(80.7)
Depth
TC-S2D-STC-S2D-O
mm(inch)
mm(inch)
mm(inch)
* Height when standard column used; Depth when 150 L tank used* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.
X stroke 500(19.7) 700(27.6) 300(11.8)
TC-S2D
Y stroke 400(15.7) 400(15.7) 400(15.7)
825(32.5) 825(32.5) 825(32.5)
Z stroke[Standard]
Table surfaceheight
Table size
Table loading capacity[Max.*]
600×400(23.6×15.7)
600×400(23.6×15.7)
800×400(31.5×15.7)
TC-S2D-S
300[180~480](11.8[7.1~18.9])
300[180~480](11.8[7.1~18.9])
300[180~480](11.8[7.1~18.9])
250[300*](551.2[661.4*])
250[300*](551.2[661.4*])
250[300*](551.2[661.4*])
TC-S2D-O
mm(inch)
mm(inch)
kg(lbs)
mm(inch)
mm(inch)
mm(inch)
* Acceleration must be adjusted for X and Y axes.
X-axis direction
Y-axis direction
Z-axis direction
Spindle speed : 10,000 or 16,000 min-1 14-tool magazine or 21- tool magazine
1 door or 2 doors
* BT dual contact system is available.
Coolant Through Spindle(CTS)(1.5 MPa)* Please contact Brother regarding correspondence of 3 MPa CTS.
(BIG-PLUS)
* Under conditions of standard stroke and single door
英文・P03-04 09.6.3 6:08 PM ページ 1
High Product iv i ty
04TC-S2D
10,000
Spindle speed (min-1)
Time (s)
GeneralM/C
TC-S2D
#40 M/C TC-S2D #40 M/C TC-S2D
(s)200180160140120100806040200
50
100
150
200
(pcs.)250
0
Former model TC-S2D
(s)4.0
3.0
2.0
1.0
0
Approx. 40%DOWN
Tapping Center’s High productivity is notable when the cycle time for mass production workpiece machining program is compared to that ofthe #40 Machining Center (M/C).
Technologies supporting high productivity
Example of productivity
Tool change time has been greatly reduced to achieve high productivity.
○Workpiece change time: 15 s
○1 day (10 hours) x 85% operating rate
When machining workpiece, the tool change (ATC) time accounts for approximately 20% of the machine operation time (based on surveys by Brother).This means that productivity can be improved by reducing the tool change (ATC) time.
The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.
■Tool change time (measured in compliance with JIS standard)
During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 (From the table center position for X/Y axes)
■Cycle time * Data taken by running machining program created by Brother
■Change of farthest tool (Cut-Cut)
Production volume per day
* When the weight is 2 kg or less per tool, high-speed turn mode can be used. The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.
The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle (Z-axis) and program details.
Cut-Cut : 1.4s※Changing farthest tool
Production volume per day was compared with the M/C operated under the following conditions:
Major machining details
○D5.1(0.2inch)drilling x 12
○M6(1/4-2OUNC)tapping x 12
○Spot facing x 7
○Boring x 2
○No. of tools used : 9
1 New magazine turning mechanism (Driven by AC servomotor)
2 Nonstop ATC 3 Automatic door (Motor-driven)(optional)
2.4S
Air cylinder Motor-driven
3.5s 2.2s
Approx. 50%UP
Approx. 33%DOWN
A motor - driven door is used. This achieves smooth door operation and reduces opening/closing time
* When using 14-tool magazine with spindle speed of 10,000min-1
e
a)of
* Under conditions of standard stroke and single door
英文・P03-04 09.6.3 6:09 PM ページ 2
06TC-S2D05 TC-S2D
The TC is equipped with a variety of energy-saving functions.
Consumption: Approx. 90% less
Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.
Brother established the “Brother Green Label” in compliance with ISO14021 International Standard and JIS Q 14021 Japan Industrial Standard.
The TC-S2D is an environmentally conscious product with lower air consumption and lead free soldered board and non-PVC materials used.
The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.
Lead free soldered boardOptional Non-PVC materials
Energy-saving effects on CO2 emissions
Automatic coolant offStandby mode
Automatic work light offAutomatic power offAutomatic grease lubricator
Turns off the coolant pump when the preset time elapses.Turns off the servomotor when the machine is not operated for the preset time. Turns off the work light when the preset time elapses.Turns off the power at the preset time.Reduces oil consumption.
Other energy-saving functions
■Power consumption for one cycle* Data taken by running machining program created by Brother
In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.
■Air consumption for one cycle* Data taken by running machining program created by Brother
■CO2 emissions
Approx. 26 L / year (Oil)
Approx. 2 L / year (Grease)
#40 M/C TC-S2D #40 M/C TC-S2D
Energy-saving effects resulting from the reduction of power and air consumption can be calculated in terms of CO2 emissions.
Air consumptionApprox. 60%DOWN compared to former model
Example of machining
* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machiningconditions, machining program, etc. * For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.
* The data is calculated based on the amount of carbon per 35-year-old cedar three (20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
#40 M/C TC-S2D
6.0
5.0
(t)7.0
4.0
3.0
2.0
1.0
0
□Reduction in usage of lubricator
Low power consumptionReduction of air consumptionImprovement of maintainance
DOWN DOWN
Approx. 6.8 tons
Approx. 1.7 tons
・・・・・
・・・・・・・・・・・・
・・・
・・・・・・
・・・
Environmental efforts
Using the TC produces the same effect as planting 720 cedars.
CO2 emissions translated to cedar forest (artificial) absorption.
*The data is Brother's actual test data.
10,000min-1
Material
ADC
Cast iron
Carbon steel
16,000min-1
Tool diameter mm(inch)x Feed mm(inch)/rev Tool diameter mm(inch)x Pitch mm(inch)
DrillingMachining Tapping Facing
10,000min-1 16,000min-1 10,000min-1 16,000min-1
Machining capability
The machine needs to be rigid to ensure high cutting ability. The shape of the base and column, and the arrangement of the ribs have been optimized through CAE analysis. The improvement of various internal sections has achieved stable cutting performance that does not depend on the spindle speed.
Rough cutting○Cutting amount : 1200 cm3/min○Workpiece material : AluminumFinishing○Surface roughness : 0.17 μmRa○Workpiece material : Aluminum
○Cutting amount : 400 cm3/min (D16mm(0.6inch) end mill used)○Workpiece material : Aluminum
End milling
Roundness: 1.1 μm (D34 mm (1.3inch))Boring
5μm90
270
180 0
○Gear case○Hydraulic transmission joint○Camera panel○Distribution valve
○Rack housing○Pump body○Sheave○Steering bracket ○Housing stator○Throttle shaft○Pump housing○Starter housing
Automotive and motorcycle parts General machinery parts
Facing
○Workpiece material : Aluminum
S3000 S4000 S5000 S6000 S7000 S8000
Boring accuracy according to spindle speedTC-S2D
0
Former model
Spindle speed(min-1)
Roundness
D32(1.26)x0.2(0.008)
D28(1.1)x0.15(0.006)
D25(0.98)x0.1(0.004)
D24(0.94)x0.2(0.008)
D22(0.87)x0.15(0.006)
D18(0.71)x0.1(0.004)
M27x3.0(1-8UNC)
M24x3.0(7/8-9UNC)
M16x2.0(5/8-11UNC)
M22x2.5(7/8-9UNC)
M18x2.5(5/8-11UNC)
M14x2.0(1/2-13UNC)
960(58.6):100(3.94)x3.2(0.13)x3000(118.1)
137(8.4):40(1.57)x6.0(0.24)x573(22.6)
100(6.1):40(1.57)x5.2(0.2)x484(19.1)
660(40.3):100(3.94)x2.2(0.09)x3000(118.1)
73(4.5):40(1.57)x3.2(0.13)x573(22.6)
48(2.9):40(1.57)x2.5(0.1)x484(19.1)
○HDD○Lens mirror pipe
Information technology
Cutt ing Performance Environmental Measures
The shape of the structure and arrangement of ribs have beenoptimized to improve machine rigidity.
As a result of various modifications, stable cutting is ensured.
CO2 emissions have decreased by reducing power and air consumption. The machine is equipped with various energy-saving functions,
contributing to the preservation of the global environment.
Improved machine rigidity Comparison of power consumption Comparison of air consumption
Examples of machining workpieces
Cutting amount cm3/min(inch3/min):x Cutting width mm(inch)x Cutting depth mm(inch)x Feed rate mm/min(inch/min)
英文・P05-06 09.6.3 6:11 PM ページ 1
06TC-S2D
The TC is equipped with a variety of energy-saving functions.
Consumption: Approx. 90% less
Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.
Brother established the “Brother Green Label” in compliance with ISO14021 International Standard and JIS Q 14021 Japan Industrial Standard.
The TC-S2D is an environmentally conscious product with lower air consumption and lead free soldered board and non-PVC materials used.
The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.
Lead free soldered boardOptional Non-PVC materials
Energy-saving effects on CO2 emissions
Automatic coolant offStandby mode
Automatic work light offAutomatic power offAutomatic grease lubricator
Turns off the coolant pump when the preset time elapses.Turns off the servomotor when the machine is not operated for the preset time. Turns off the work light when the preset time elapses.Turns off the power at the preset time.Reduces oil consumption.
Other energy-saving functions
■Power consumption for one cycle* Data taken by running machining program created by Brother
In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.
■Air consumption for one cycle* Data taken by running machining program created by Brother
■CO2 emissions
Approx. 26 L / year (Oil)
Approx. 2 L / year (Grease)
#40 M/C TC-S2D #40 M/C TC-S2D
Energy-saving effects resulting from the reduction of power and air consumption can be calculated in terms of CO2 emissions.
Air consumptionApprox. 60%DOWN compared to former model
Example of machining
* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machiningconditions, machining program, etc. * For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.
* The data is calculated based on the amount of carbon per 35-year-old cedar three (20 cm in diameter, 18 m high, 0.28 m3 of stem volume).
#40 M/C TC-S2D
6.0
5.0
(t)7.0
4.0
3.0
2.0
1.0
0
□Reduction in usage of lubricator
Low power consumptionReduction of air consumptionImprovement of maintainance
DOWN DOWN
Approx. 6.8 tons
Approx. 1.7 tons
・・・・・
・・・・・・・・・・・・
・・・
・・・・・・
・・・
Environmental efforts
Using the TC produces the same effect as planting 720 cedars.
CO2 emissions translated to cedar forest (artificial) absorption.
a.
)
)
)
Environmental Measures
CO2 emissions have decreased by reducing power and air consumption. The machine is equipped with various energy-saving functions,
contributing to the preservation of the global environment.
Comparison of power consumption Comparison of air consumption
英文・P05-06 09.6.3 6:11 PM ページ 2
08TC-S2D07 TC-S2D
USB memory interface Maintenance notice functionAn alarm is issued when a numerical value not within the set range is entered.
USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.
Maintenance timing can be set or notified by an alarm.
Tool length range setting function
When a G code is selected from the G code list, entry items and descriptions are displayed.
Menu programming functionHigh accuracy mode A ensures accurate finishing of minute lines. (The figure above shows an example when machined at F10,000 mm/min.)
High accuracy mode AThis system predicts the elongation of each axis based on the movement of the spindle and XYZ-axes, and compensates for the heat expansion, without affecting machining time.
Heat expansion compensation system
Under the electro-mechanical integrated design concept, the Tapping Center is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.
High accuracy mode A OFF
High accuracy mode A ON
Accessible areas of machine operation can be restricted by a combination of input signals. This prevents incorrect entries by operators that do not have sufficient machine knowledge.
The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.
Interference-free machining room
User-friendly NC unit
Possible range for loading jigs (mm(inch))
TC-S2D
TC-S2D-O
X-axis direction
1,000(39.4)
1,290(50.8)
Y-axis direction Z-axis direction (standard column)
480(18.9)
480(18.9)
TC-S2D-S 720(28.4) 480(18.9)
1 door : 600(23.6)2 doors : 500(19.7)
1 door : 600(23.6)2 doors : 500(19.7)
2 doors : 590(23.2)
Y-axis direction
X-axis direction
Z-axis direction
Machining time
Machining time
Z-a
xis
heat
expa
nsio
nZ
-axi
s he
atex
pans
ion
Effect onmachiningsurface
* Separate external switch and sequence circuit are required.
Reduction in machine recovery time
Time taken for recovery in case of failure has been shortened.
The number of emergency stop contacts, door limit switch contacts, and servo relays has been doubled. In addition, the interlock circuit was reviewed to further enhance safety.
Locating the chip shower at the upper section inside the machine enhances the effectiveness of chip removal.
Discharge pressure increased by more than 4 times/ Discharge flow increase by more than 5 times from our conventional method.Stable and powerful cleaning can be achieved with no influence from clogged filter.
Chips slide down smoothly, reducing influence of thermal distortion due to coolant.
Automatically washes the filter, lengthening filter life.
A Z-axis metal slid cover is used, eliminating damage to the cover due to chips. This prevents direct splashing of coolant and reduces the influence of thermal distortion.
A servomotor is used to accelerate or decelerate smoothly when turning. Less backlash occurs and a highly rigid structure is used. Change to mechanical structure has greatly reduced the number of parts.
Field-balance-free spindleImproved grip
replacement method(14-tool magazine)
New magazine turningmechanism
Back washing system (for CTS)(optional)
Z-axis metal solid coverColumn plate cover
Base chip chuteTool washing (Air assist type)(optional) *Patent Pending
Chip shower(optional)
Safety measures
The grip can be replaced from the front without unloading the magazine body, greatly reducing replacement time.
Balance for supply spindles has already been adjusted.
Person A (Operator)
Person B (Leader)
Person C (Engineer)
Person D (Maintenance personnel)
Person E (Manager)
Tool data
Machine parameters
Starting machine
Program
Setting example
Tool data
Program
Machine parameters
Starting machine
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Rel iabi l i ty Usabi l i ty
Non-visible sections have also been modified to improve reliability,attaining higher levels of customer satisfaction.
Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.
Machine reliability Access rights according to user
英文・P07-08 09.6.3 6:19 PM ページ 1
08TC-S2D
USB memory interface Maintenance notice functionAn alarm is issued when a numerical value not within the set range is entered.
USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.
Maintenance timing can be set or notified by an alarm.
Tool length range setting function
When a G code is selected from the G code list, entry items and descriptions are displayed.
Menu programming functionHigh accuracy mode A ensures accurate finishing of minute lines. (The figure above shows an example when machined at F10,000 mm/min.)
High accuracy mode AThis system predicts the elongation of each axis based on the movement of the spindle and XYZ-axes, and compensates for the heat expansion, without affecting machining time.
Heat expansion compensation system
Under the electro-mechanical integrated design concept, the Tapping Center is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.
High accuracy mode A OFF
High accuracy mode A ON
Accessible areas of machine operation can be restricted by a combination of input signals. This prevents incorrect entries by operators that do not have sufficient machine knowledge.
The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.
Interference-free machining room
User-friendly NC unit
Possible range for loading jigs (mm(inch))
TC-S2D
TC-S2D-O
X-axis direction
1,000(39.4)
1,290(50.8)
Y-axis direction Z-axis direction (standard column)
480(18.9)
480(18.9)
TC-S2D-S 720(28.4) 480(18.9)
1 door : 600(23.6)2 doors : 500(19.7)
1 door : 600(23.6)2 doors : 500(19.7)
2 doors : 590(23.2)
Y-axis direction
X-axis direction
Z-axis direction
Machining time
Machining time
Z-a
xis
heat
expa
nsio
nZ
-axi
s he
atex
pans
ion
Effect onmachiningsurface
* Separate external switch and sequence circuit are required.
p s, d. s
r s
n e
e r.
Person A (Operator)
Person B (Leader)
Person C (Engineer)
Person D (Maintenance personnel)
Person E (Manager)
Tool data
Machine parameters
Starting machine
Program
Setting example
Tool data
Program
Machine parameters
Starting machine
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Tool data
Machine parameters
Starting machine
Program
Usabi l i ty
Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.
Access rights according to user
英文・P07-08 09.6.3 6:19 PM ページ 2
09 TC-S2D 10TC-S2D
Column cover Simpletop cover
When back washing
To spindle
Normal coolant flow
■Optional
■Standard
Memory
Memory
Back washing system (for CTS) This prevents the filter from clogging, enabling long continuous operation without filter replacement.
Cleaning gunHelps clean the workpiece or chips inside the machine after machining.
High column(150mm(5.9inch), 250mm(9.8inch)) High-column of 150mm(5.9inch) and 250mm(9.8inch) used in response to customers' needs.
Built-in PLCLadder language programming employed. Ladder programs can be edited or monitored on the NC screen.
Tool washing (Air assist type)Discharge pressure and flow has been increased to efficiently remove chips attached to the holder.A filter clog warning function has been added.
Automatic oil lubricatorRegularly lubricates all lubricating points on the three axes.
Automatic grease lubricatorRegularly greases all greasing points on the three axes.* Use this unit at 5℃ or higher.
Coolant Through Spindle (CTS) CTS (1.5 MPa) used for BT spindle. Manual pulse generator with a cable makes
operation through the maintenance window easier.
Indicator light (1, 2, or 3 lamps)
Chip shower pipes are located at the upper section inside the machine for more efficient flow, and flexible shower nozzles can be directed to the side of the splash guard or sections where chips tend to accumulate.
Chip showerCan be selected from 50L, 100L, or 150L, depending on the purpose. (Photo: 150L chip shower with CTS)
Coolant unitA motor-driven door is used. This has achieves smooth door operation and reduces opening/closing time.
Automatic door (motor-driven)
Manual pulse generatorSimple top cover and column cover are available.
Simple top cover / Column cover
Conventional 25-pin connector can be attached to the side of the control box.
RS-232C 9 pin to 25 pin conversion cableA flexible plastic hose is prepared for washing jigs, allowing jigs of any shape to be washed easily. (Customers shall prepare the pipes inside the machine.)
Jig shower valve unit
LED lights are used. There are no bulbs to burn out, making it completely maintenance free.
Spindle overrideSpindle speed can be changed without changing the program.
Work light with built-in inverter is used, providing longer life.
Work light (1 or 2 lamps)
Multi-face machining is possible by adding one or two axes.
B-axis cord (1 axis, 2 axes)
A touch switch type tool breakage detector is used. This can also be used for automatic tool length measurement when a program is created for this purpose. (NC language only)
Tool breakage detector (touch type)
External light is taken in to make the inside of the machine brighter and improve visibility.
Side cover (natural lighting)
●PLC programming software (for Windows 2000, XP, Vista)
●RS232C 9-pin to 25-pin conversion cable (for control box)●Built-in PLC (PLC function, ladder editing)●Expantion I/O board (EXIO board) EXIO board standard assembly EXIO board PNP assembly Additional EXIO board standard assembly Additional EXIO board PNP assembly●Switch panel (6 holes, 10 holes)
●Coolant Through Spindle(CTS)●Mesh basket●Tool washing (with filter clogging detection sensor)●Tool breakage detector (touch type)●Chip shower●Cleaning gun●Jig shower valve unit●Back washing system (for CTS)
●B-axis cord (1 axis, 2 axes)●Automatic workpiece measurement software●Spindle override●High column (150mm(5.9inch), 250mm(9.8inch))●Grip cover●Simple top cover / Column cover●Side cover (transparent board type) ●Memory expansion (approx. 120 Mbytes)
Optional specifications
Windows is a trademark or registered trademark of MicrosoftCorporation in the United States and/or other countries.* Please contact your Brother dealer for details.
Switch panel (6 holes, 10 holes) The position of the USB memory interface or manual pulse generator can be changed together with the switch hole, avoiding these being positioned behind the roller conveyor or similar.
Memory expansionMemory can be expanded up to 120 Mbytes.
●Automatic oil lubricator●Automatic grease lubricator●Work light (1 or 2 lamps)●Indicator light (1, 2, or 3 lamps)●Automatic door (motor-driven)●Area sensor●Specified color●Manual pulse generator
(7.9inch)
* Please contact Brother regarding correspondence of 3 MPa CTS.
* For details refer to "NC unit specifications" on page 14.
Optional Specifications to Meet a Wide Range of Requirements
ドキュメント12 09.6.3 6:23 PM ページ 1
11 TC-S2D 12TC-S2D
TC-S2D TC-S2D-O
1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]
400(15.7)〈machining range〉
35(1.4)
100100100100
199(7.8) 199(7.8)600(23.6)
2031(80.0)
67(2.6)
133(5.2)
775(30.5)
835(32.9)
943(37.1)
2030(79.9)783(30.8)
948(37.3)
748(29.4)
1049(41.3)
140(5.5)
Jig loading range
B
1149(45.2)
865(34.1)
2829(111.4)
31(1.2) 772(30.4)1606(63.2)962(37.9)
1560(61.4) 32
299299(11.8)(11.8)
500(19.7)〈machining range〉
164(6.5)〈1door〉
154(6.1)〈2doors〉
(3.9)(3.9)(3.9)(3.9)
Front
553(21.8)〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
Leveling
50~60(2.0~2.4)
600(23.6)〈805(31.7):2doors〉
32
(1.3) (1.3)
Motor cover(automatic door type)
545(21.5)
〈full cover〉
585(23.0)
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
MAX.2592(102.0)
[2742(108.0):High column150(5.9), 2842(111.9):High column250(9.8)]
252
(9.9)
181(7.1)[100L]244(9.6)[150L]
344(13.5)[50L]
495(19.5)[100L]
511(20.1)[150L]
220
(8.7)
397
(15.6)
162
(6.4)
450
(17.7)
271(10.7)
Secure 700 mm(27.6inch) between machines as maintenance space. Secure 700 mm(27.6inch) between machines as maintenance space.
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H814(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
A
+2(+0.079)0(0)
mm(inch)
1912(75.3)[50L]/2142(84.3)[100L]/2207(86.9)[150L]
164(6.5)〈1door〉
154(6.1)〈2doors〉
35(1.4)
100
545(21.5)
〈full cover〉
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
100100100
(3.9)(3.9)(3.9)(3.9)
244(9.6) 244(9.6)800(31.5)
2031(80.0)
585(23.0) 22039716267(2.6)
133(5.2)
450775(30.5)
835(32.9)
943(37.1)
252
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
21-tool Magazine / Standard column
553(21.8)〈Magazine cover〉
21-tool Magazine / High column150(5.9)
21-tool Magazine / High column250(9.8)
MAX.2592(102.0)
[2742(108.0):High column150(5.9)/2842(111.9):High column250(9.8)]
2030(79.9)
783(30.8)
948(37.3)
Leveling
50~60(2.0~2.4)
748(29.4)
1049(41.3)
140(5.5)
(9.9)
B
A
1149(45.2)
865(34.1)
2829(111.4)
181(7.1)[100L]244(9.6)[150L]
385(15.2)[50L]612(24.1)[100L]677(26.7)[150L]
31(1.2) 271 772(30.4)1606(63.2)
344(13.5)[50L]
495(19.5)[100L]
511(20.1)[150L]
962(37.9)
2050(80.7)
845(33.3)〈1132(44.6):2doors〉
32
544(21.4)544(21.4)
Motor cover
(1.3)
32
(1.3)
(8.7)(15.6)(6.4)
(17.7)
(10.7)
mm(inch)
External Dimensions
400(15.7)〈machining range〉
700(27.6)〈machining range〉
Jig loadingrangeFront
(0.47)
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H8
14(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
+2(+0.079)0(0)
(0.47)
(automatic door type)
350(13.8)
350(13.8)
ドキュメント13 09.6.3 6:26 PM ページ 1
13 TC-S2D 14TC-S2D
TC-S2D-S
External Dimensions Machine Specifications and NC Unit Specifications
*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS. *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6. Acceleration must be adjusted for X and Y axes.
Item10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications
TC-S2D TC-S2D-O TC-S2D-S
CNC-B00
700(27.6)
400(15.7)
300(11.8)
180~480(7.1~18.9)
800×400(31.5×15.7)
250(551)
MAX. 6,000
7/24 tapered no.30
Available
50×50×50(1,969×1,969×1,969)
1~10,000(0.04~394)(X、Y)、1~20,000(0.04~787)(Z)
MAS-BT30
MAS-P30T-2
Random shortcut
0.9
1.6
1.4
1.0(X、Y)、1.5(Z)
AC200V±10%、50/60Hz±1Hz
0.4~0.6
45 (at atmospheric pressure)
2,592(102.0)
2,050×2,207(2,829)[80.7×86.9(111.4)]
2,400(5,291)
0.005 (0.0002)/300 (11.8)
±0.003 (±0.00012)
10~10,000
10.1/6.7
16~16,000
7.4/4.9
10~10,000
10.1/6.7
16~16,000
7.4/4.9
Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)
500(19.7)
600×400(23.6×15.7)
1,560×2,207(2,829)[61.4×86.9(111.4)]
2,250(4,960)
10~10,000
10.1/6.7
16~16,000
7.4/4.9
300(11.8)
600×400(23.6×15.7)
14
200(7.9)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~200(6.3~7.9)/D40
3.0(6.6)〈total tool weight: 25(55.1) for 14 tools〉
1,080×2,540(2,829)[42.5×100.0(111.4)]
2,130(4,696)
2 doors
*4
*6
*1
*2
*5
*3
CNC unit
Front door
Standard accessories
Toolchange time
NC Unit specification
Machine Specifications
CNC-B00
5 axes (X, Y, Z, two additional axes)
Positioning
Interpolation
0.001 mm, 0.0001 inch, 0.001 deg.
±9999.999 mm 999.9999 inch
12.1-inch color LCD
Approx.10 Mbytes(Total capacity of program and data bank)
USB memory interface, RS232C 1ch, Ethernete
1,024 (Total capacity of program and data bank)
CNC model
Control axes
Least input increment
Max. programmable dimension
Display
Memory capacity
External communication
No.of registrable programs
14/21
250(9.8)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~250(6.3~9.8)/D40
1 door / 2 doors
X axis
Y axis
Z axis
Distance between table top and spindle nose end
Work area size
Max. loading capacity (uniform load)
Spindle speed
Speed during tapping
Tapered hole
BT dual contact system(BIG-PLUS)
Rapid traverse rate (XYZ-area)
Cutting feed rate
Tool shank type
Pull stud type
Tool storage capacity
Max. tool length
Max. tool weight
Tool selection method
Tool To Tool
Chip To Chip
Cut To Cut
Main spindle motor(10 min / continuous)
Axis feed motor
Power supply
Power capacity(continuous / 30-min / max.)
Air supply
Height
Required floor space(with control unit door open)
weight(including control unit splash guard)
Positioning accuracy
Repeatability
Travels
Table
Spindle
Feed rate
ATC unit
Electricmotor
Powersource
Machiningdimensions
Accuracy
mm(inch)
mm(inch)
mm(inch)
mm(inch)
mm(inch)
kg(lbs)
min-1
min-1
m/min(inch/min)
mm/min(inch/min)
pcs.
mm(inch)
mm(inch)
kg(lbs)
sec.
sec.
sec.
kW
kW
kVA
MPa
L/min
mm(inch)
mm(inch)
kg(lbs)
mm(inch)
mm(inch)
Regular air pressure
Required flow
Simultaneouslycontrolled axes
5 axes (X, Y, Z, A, B)
Linear : 4 axes (X, Y, Z, one additional axis)
Circular : 2 axes
Helical / conical : 3 axes (X, Y, Z)
NC language, conversation (changed by parameter), conversion from conversation program toNC language program available
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with (NC) and (conv.) are available only for NC programs and conversation programs respectively.
NCfunction
●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system (NC)●Helical / conical interpolation●Scaling (NC)
●Tool washing filter with filter clogging detection●Mirror image (NC)●Menu programming (NC)●Program compensation (NC)●Tool length compensation (NC)●Cutter compensation (NC)●Operation program (conv.)●Schedule program (conv.)●Automatic tool selection (conv.)●Automatic cutting condition setting (conv.)●Automatic tool length compensation setting (conv.)●Automatic cutter compensation setting (conv.)●Automatic calculation of unknown number input (conv.)●Machining order control (conv.)●Macro function (system variables)(NC)●Automatic power off●Servomotor off standby mode ●Chip shower off display●Automatic coolant off●Automatic work light off●Local coordinate system (NC)●One-way positioning (NC)●Operation in tape mode (NC)●Heat expansion compensation system (X, Y, Z axes)●Access rights according to user
Program format
Distance from taper gauge lineMax. tool diameter
3.0(6.6) / tool〈total tool weight: 25(55.1) for 14 tools, 35(77.2) for 21 tools〉
10,000min-1specifications: 9.5/15.9/30.8 16,000min-1specifications: 9.5/12.4/29.4
1149(45.2)
865(34.1)
2829(111.4)
2540(100.0)
88(3.5)
154
35(1.4)
100100100100
59(2.3) 59(2.3)600(23.6)
B
545(21.5)
〈full cover〉
2052(80.8)
585(23.0) 220559(22.0)88
162 406
450
775(30.5)
608(23.9)
1163(45.8)
259
303(11.9)〈Magazine cover〉
14-tool Magazine / High column150(5.9)
14-tool Magazine / High column250(9.8)
488(19.2)
930(36.6)
31(1.2) 271 772(30.4)
1606(63.2)
510(20.1)
2030(79.9)783(30.8)
948(37.3)
Leveling
50~60(2.0~2.4)
748(29.4)
1049(41.3)
140(5.5)
962(37.9)
1080(42.5)
695 350
3232
5959
A
(2.3) (2.3)
(1.3) (1.3)
(13.8)(27.4)
Motor cover
MAX.2592(102.0)
[2742(108.0):High-column150(5.9)/2842(111.9):High-column250(9.8)]
(10.2)
(17.7)
(10.7)
695(27.4)〈full cover〉
High column150(5.9)
795(31.3)〈full cover〉
High column250(9.8)
(16.0)
(8.7)(3.5)
(6.4)
(6.1)
(3.9)(3.9)(3.9)(3.9)
400(15.7)〈machining range〉
Jig loading range
300(11.8)〈machining range〉
Front
3.7
0.3
(0.01)
(0.94)(0.15)
24
■Details of A ■Details of B
14(0.55)H8
14(0.55)H8
15(0.59)0.5(0.02)9(0.35)
12
+2(+0.079)0(0)
(0.47)
(automatic door type)
Secure 700 mm between machines as maintenance space.
mm(inch)
英文・P13-14 09.6.3 6:28 PM ページ 1
14TC-S2D
Machine Specifications and NC Unit Specifications
*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only. *2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. *4. Brother specifications apply to the pull studs for CTS. *5. Measured in compliance with JIS B6336-9 and MAS011-1987. *6. Acceleration must be adjusted for X and Y axes.
Item10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications
TC-S2D TC-S2D-O TC-S2D-S
CNC-B00
700(27.6)
400(15.7)
300(11.8)
180~480(7.1~18.9)
800×400(31.5×15.7)
250(551)
MAX. 6,000
7/24 tapered no.30
Available
50×50×50(1,969×1,969×1,969)
1~10,000(0.04~394)(X、Y)、1~20,000(0.04~787)(Z)
MAS-BT30
MAS-P30T-2
Random shortcut
0.9
1.6
1.4
1.0(X、Y)、1.5(Z)
AC200V±10%、50/60Hz±1Hz
0.4~0.6
45 (at atmospheric pressure)
2,592(102.0)
2,050×2,207(2,829)[80.7×86.9(111.4)]
2,400(5,291)
0.005 (0.0002)/300 (11.8)
±0.003 (±0.00012)
10~10,000
10.1/6.7
16~16,000
7.4/4.9
10~10,000
10.1/6.7
16~16,000
7.4/4.9
Instruction Manual(1 set), anchor bolts(4 pcs.), leveling bolts(4 pcs.), splash guard(manual door), fuse(1 set)
500(19.7)
600×400(23.6×15.7)
1,560×2,207(2,829)[61.4×86.9(111.4)]
2,250(4,960)
10~10,000
10.1/6.7
16~16,000
7.4/4.9
300(11.8)
600×400(23.6×15.7)
14
200(7.9)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~200(6.3~7.9)/D40
3.0(6.6)〈total tool weight: 25(55.1) for 14 tools〉
1,080×2,540(2,829)[42.5×100.0(111.4)]
2,130(4,696)
2 doors
*4
*6
*1
*2
*5
*3
CNC unit
Front door
Standard accessories
Toolchange time
NC Unit specification
Machine Specifications
CNC-B00
5 axes (X, Y, Z, two additional axes)
Positioning
Interpolation
0.001 mm, 0.0001 inch, 0.001 deg.
±9999.999 mm 999.9999 inch
12.1-inch color LCD
Approx.10 Mbytes(Total capacity of program and data bank)
USB memory interface, RS232C 1ch, Ethernete
1,024 (Total capacity of program and data bank)
CNC model
Control axes
Least input increment
Max. programmable dimension
Display
Memory capacity
External communication
No.of registrable programs
14/21
250(9.8)
0~30(0~1.2)/D46 30~160(1.2~6.3)/D80160~250(6.3~9.8)/D40
1 door / 2 doors
X axis
Y axis
Z axis
Distance between table top and spindle nose end
Work area size
Max. loading capacity (uniform load)
Spindle speed
Speed during tapping
Tapered hole
BT dual contact system(BIG-PLUS)
Rapid traverse rate (XYZ-area)
Cutting feed rate
Tool shank type
Pull stud type
Tool storage capacity
Max. tool length
Max. tool weight
Tool selection method
Tool To Tool
Chip To Chip
Cut To Cut
Main spindle motor(10 min / continuous)
Axis feed motor
Power supply
Power capacity(continuous / 30-min / max.)
Air supply
Height
Required floor space(with control unit door open)
weight(including control unit splash guard)
Positioning accuracy
Repeatability
Travels
Table
Spindle
Feed rate
ATC unit
Electricmotor
Powersource
Machiningdimensions
Accuracy
mm(inch)
mm(inch)
mm(inch)
mm(inch)
mm(inch)
kg(lbs)
min-1
min-1
m/min(inch/min)
mm/min(inch/min)
pcs.
mm(inch)
mm(inch)
kg(lbs)
sec.
sec.
sec.
kW
kW
kVA
MPa
L/min
mm(inch)
mm(inch)
kg(lbs)
mm(inch)
mm(inch)
Regular air pressure
Required flow
Simultaneouslycontrolled axes
5 axes (X, Y, Z, A, B)
Linear : 4 axes (X, Y, Z, one additional axis)
Circular : 2 axes
Helical / conical : 3 axes (X, Y, Z)
NC language, conversation (changed by parameter), conversion from conversation program toNC language program available
* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with (NC) and (conv.) are available only for NC programs and conversation programs respectively.
NCfunction
●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system (NC)●Helical / conical interpolation●Scaling (NC)
●Tool washing filter with filter clogging detection●Mirror image (NC)●Menu programming (NC)●Program compensation (NC)●Tool length compensation (NC)●Cutter compensation (NC)●Operation program (conv.)●Schedule program (conv.)●Automatic tool selection (conv.)●Automatic cutting condition setting (conv.)●Automatic tool length compensation setting (conv.)●Automatic cutter compensation setting (conv.)●Automatic calculation of unknown number input (conv.)●Machining order control (conv.)●Macro function (system variables)(NC)●Automatic power off●Servomotor off standby mode ●Chip shower off display●Automatic coolant off●Automatic work light off●Local coordinate system (NC)●One-way positioning (NC)●Operation in tape mode (NC)●Heat expansion compensation system (X, Y, Z axes)●Access rights according to user
Program format
Distance from taper gauge lineMax. tool diameter
3.0(6.6) / tool〈total tool weight: 25(55.1) for 14 tools, 35(77.2) for 21 tools〉
10,000min-1specifications: 9.5/15.9/30.8 16,000min-1specifications: 9.5/12.4/29.4
e.
)
英文・P13-14 09.6.3 6:28 PM ページ 2
N E W
Frankfurt, Germany(Technical center)
Chicago, U.S.A.(Technical center)
Bangkok, Thailand(Technical center)
Shanghai, China(Technical center)
Local dealers are available to provide services in each region, in addition to the sites below. Global Service Sites
HeadquartersAichi, Japan
BROTHER INTERNATIONAL CORP.MACHINE TOOLS DIV.TECHNICAL CENTER
BROTHER SEWING MACHINE XIAN CO., LTD. MACHINE TOOLS DIV. SHANGHAI TECHNICAL CENTER
1300 REMINGTON ROAD SUITE D SCHAUMBURG, IL, 60173, U.S.A.
PHONE : (1) 847-718-9500FAX : (1) 847-718-9503
PHONE : (49) 69-977-6708-0FAX : (49) 69-977-6708-80
PHONE : (66) 2-374-6447FAX : (66) 2-374-2706
PHONE : (86) 21-6209-8365FAX : (86) 21-6208-0269
HOECHSTER STR.94.65835LIEDERBACH,GERMANY
BROTHER INDUSTRIES, LTD.MACHINERY & SOLUTION COMPANY MACHINE TOOLS SALES DEPT. FRANKFURT TECHNICAL CENTER
BROTHER COMMERCIAL THAILAND LTD.MACHINE TOOLS TECHNICAL CENTER
1232 RAMA 9 ROAD, SUANLUANGSUB-DISTRICT,SUANLUANG DISTRICTBANGKOK 10250,THAILAND
1F YUNDU TOWER NO.930WEST ZHONGSHAN ROAD SHANGHAI, CHINA
BROTHER SEWING MACHINE XIAN CO., LTD. MACHINE TOOL DIV. DONGGUAN TECHNICAL CENTER
PHONE : (86) 769-2238-1505FAX : (86) 769-2238-1506
UNIT807, HONGXI COMMERCIAL BUILDING, NO.23, GUANTAI ROAD, DONGGUAN, GUANGDONG, CHINA
Figures in brackets ( ) are the country codes.
U.S.A.
Thailand
China
Specifications may be subject to change without any notice.
●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin, take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries. ●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory
authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, trade and industry(METI) in Japan. Therefore, please apply
for export license in advance of export. If necessary, please contact METI.
GERMANY
Dongguan, China(Technical center)
The information in this catalogue is current as of June 2009.
Brother Industries, Ltd. Machinery & Solution CompanyKariya plant acquired ISO 9001 and 14001 certifications.
ver.0906
英文表1-表4 09.6.3 6:31 PM ページ 1