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PRESENTATION

ENTİL A.Ş.2012

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Entil Introduction• Entil; a foundation of Zeytinoglu group, has been established in Eskisehir in 1964 with

a production capability of grey (GG), and nodular (GGG) cast iron. With its’ new investment in 2010; Entil has reached 22,000 tons/year capacity and serves a wide industrial scope by producing pieces from 0,5 kg up to 20.000 Kg for Grey and 15.000 kg for nodular iron.

• Entil is being a leading company in the production of cast iron products for the automotive, heavy truck, pumps, valve, fittings, rail way, heavy machine, and marine industry as well as wind energy, and other various industries for the global market.

 • In 1974 Entil started producing centrifugal casting roller mills and became the global

market leader in the grinding rolls for the flour milling industry in a short time; now we are proud of being a leading company presenting grinding rolls produced by centrifugal casting method for the global food sector, and styropor-model body shaping mould casting for the global automotive industry.

• Entil is being noted as a well know company in all sectors that seeks qualified casting. Beside the production of roller mill with its own brand, it produces automotive parts, valves and pumps, gear boxes, compressor bodies, brake systems, turbo charger and hydraulic parts for the domestic and global markets.

Entil Introduction

• Additionally to all above, the company has recently started developing wind turbines parts for the global wind energy sector.

 

• Moreover, Entil has the capability of supporting its partners’ R & D projects with its well trained stuff, up-to-date equipments and experience since 1964.

• Since 1964 Entil is constantly looking for space in further developments in its lead times, quality and costs improvements, in order to keep its worldwide reputation as a foundry that supplies what is needed on time with the requested quality and market price to its stakeholders.

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EMPLOYMENT

Our employees as the basis of our existence

Our biggest asset is our employees. As such, it is our duty to recognize fully their skills, knowledge and creativity whilst developing their potential to the Group as individuals. All this will be achieved in an environment of mutual respect, and where the transfer of knowledge is fluent. All these we trust will foster and develop a sense of ownership and enhance their business acumen.

Our team exist of the below

• Blue Collar : 210 • Engineering : 28• Quality : 20• Admistration : 35

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Overview of our technical capacity

MOULDING LINES:

• Line I ; SINTO Automatic Horizontal Flaskless Moulding Lines (FBO III) 500x600x200/200 mm.• Line II : SINTO Automatic Horizontal Flaskless Moulding Lines (FBO III) 500x600x200/200 mm.• Line III ; No bake moulding line with flask dimensions of 1400x1200x550/550 mm.• Line IV ; No bake moulding line with flask dimensions of 2000x1200x600/600 mm.• Line V :Hand moulding up to 20 tons.• Line VI : Centrifugal Casting either single or double layer, 3000 mm long -outer dia.of 150 – 600

SAND PREPATION:

• 2 Eirich made mixers each 40 tons/hr

• Omega made continuous mixer 60 tons/hr

• 2 Omega made continuous mixer 20 tons/hr

• Omega continuous mixer 5 tons/hr 

Overview of our technical capacity

CORE MAKING:

• Omega made 120 lt. core shooting machine cold-box• Laempe 20lt core shooting machine cold box• Laempe 40lt core shooting machine cold box• Core shooter for Shell cores

MELTING AND POURING UNITS: 

• Two inductotherm Dual Track 4 tons 500Hz 2000Kw• Two inductotherm Dual Track 2 tons 500Hz 1000Kw• Three Junker Triple Track 5 tons 250Hz 2400Kw

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Overview of our technical capacity

 

MACHINING:

 

• Entil has a in-house machining facility that includes; CNC lathes, grinding machines and fluting machines to finish centrifugal casting products according to our customer drawings and specifications.

CLEANING AND FETTLING SHOP:

• 3 shot-blast machines with various capacities

• Verious Stationary and mobile type grinding machines

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PROCESS CONTROL:

• DIN EN ISO 9001:2008• ISO/TS 16949:2009• AD-2000 WO-TRD-100• DNV Marine Certification• GL (German Llyod) for marine applications

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Up to Date Laboratory Equipment;

• Sand and core test equipments, (GF and Simpson)• Hardness tester (EQA type and Reicherter)• Spectrometer • Electro Nite Quick Lab II• Metallography Lab. Olympus supported with Nikon microscope ….• Tensile Testing Machine - Zwick• Ultrasonic Flaw Detector.• Digital thickness measuring – GE.• Celox-Foundry; temperature, oxygen measuring unit• Nova Cast Simulation software program • ATAS thermal analysis program • Dimensional Control Lab:

– One conventional plate – 3D Faro portable measuring arm.

Investment from 2007 - 2009

Even though the global crisis in 2008 Entil has

continued investing in its’ productivity and Technology.

• 2007 1,5 Mil. €• 2008 8,5 Mil. €• 2009 2,5 Mil. € • Total 12,5 Mil. €

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Investment Data 2007-2013

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Investment Plan

• Four additional Double layer Centrifugal Casting machines 3000mm length and 1000mm diameter in order to widen the range of Centrifugal Casting: 50K Euro planned in 2013

• New infrastructure and moving the old foundry to its new place along with the fettling and cleaning shop: 3 million Euro in 2013/14

• High pressure moulding machine with flask dimensions of  1250x900x350/350 mm : 6 million Euro planned in 2014/15 along with new fully automatic melting and purring furnaces 1 million Euro; installed at the new foundry.

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Lay out of our new investment

Turnover 2008 -2011

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Production (Tons)

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Parts we produce

Valves, Gear Boxes, Brake systems parts,

Automotive parts, Roller mills, Pumps,

Compressor bodies, Cylinder Heads,

Turbo charger for Ship industry, and

Hydraulic parts.

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Industries we serve

• Heavy truck, Valve, Fittings, Rail Way, Heavy Machine, Agricultural,and Marine Industry as well as Wind Energy.

• With our own branded centrifugal casting roller mills we serve the food, oil, paper as well as the plastic industry.

Since 1964; Entil is constantly looking for space in further

developments in its lead times, quality and costs improvements, in

order to keep its worldwide reputation as a foundry that supplies what is

needed on time with the requested quality and market price to its

stakeholders17

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PARTNER REFERENCES

VAG, JMA, TALIS, Xylem, Wilo, Özkan, Tempo Pompa,

GE Transportation; CAF, Knorr Bremse, ABB, Renk,

Stiebel, Bosch Rexroth, PIV, SEW, HAMM, Intorq

Asıl Celik, GMT, Jost, Parker; Ford Otosan, Totomak,

Ege Fren, Asıl Çelik; Tirsan Kardan, Uzel, Vergnet, Lense,

Rögelberg, HFT, Expert – Tunkers,

The End