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PJSC “Sumy NPO”

PJSC “Sumy NPO”1

PJSC “Sumy NPO”, founded in 1896, is now one of the largest machine-building companies in Europe manufacturing equipment for oil, gas and chemical industries.Unique types of chemical facilities, centrifuges, pumps and valves for gas pipelines, oil – refining equipment and gas-filling stations, drill collars and complex gas treatment plants is far from being a complete list of products manufactured at the company.Products diversity owes to company's well-developed technical and process basis available. Company includes specialized production areas equipped with the most advanced equipment and modern control facilities. Company has a testing facility which complies with the strictest requirements to performance of acceptance testing of products manufactured.The concept of quality plays a key role in development process of all manufactured equipment. The high consideration given by management to quality and its control has been one of the main factors to determining the success of our company. All our manufacturing activities are covered by a quality assurance program, which has been audited and qualified in accordance with ISO 9001. All implementation of Q.A. program has been approved and is regularly audited by the international certification company “Bureau Veritas Quality International”.Since 1986 PJSC “Sumy NPO” has occupied firm position in CIS countries market as the main manufacturer of pipeline valves for gas industry.The valves manufactured by the company are based on high technology stamped and welded design with

wear-resistant elastomeric seals which provide reliable valve tightness.The product is distinguished by high quality, ease and convenience for service. PJSC "Sumy NPO" has been granted from the American Petroleum Institute the authority to use the API 6D monogram on ball and check valves, Certificates of Gosstandard (Russia) Conformity.Traditional Customers of pipeline valves are the largest oil and gas companies: JSC “Gazprom”, JSC “Surgutneftegaz”, JSC “Rosneft”, NJSC “Neftegaz of Ukraine”, SC “Uztransgaz”, SC “Turkmengaz”, NC “Kazmunaygas”, JSC “Beltransgaz”, “ZEROMAX GmbH”, etc.By now the whole range of valves with pressure of 80, 100 and 160 Bar required for gas mains and compressor stations construction has been mastered.

The product range incorporates:l Ball valves DN 50 - 1400;l Check valves DN 50 - 1000;l Convex strainers DN 200 - 1000.

PJSC “Sumy NPO” also produces other types of valves, namely:l with flanged end connection completed with

counter flanges, fasteners and sealing parts;l for aggressive natural gas containing hydrogen

sulfide;l with electric actuators of different Companies upon

Customer's request;l with valve emergency shut off automatic device.

Pipeline valves

Content2

Ball valves DN 50 – 150 PN 80, 100 4

Ball valve DN 50 PN 100 with Manual Actuator 5

Ball valve DN 50 PN 100 with Pneumatic Actuator 6

Ball valve DN 50 PN 100 with Pneumatic Actuator for underground installation 7

Ball valve DN 50 PN 100 with Electric Actuator 8











Ball valve DN 150 PN 100 with Manual Actuator for underground installation 19

Ball valve DN 150 PN 100 with Pneumatic-and-Hydraulic Actuator 20

Ball valve DN 150 PN 100 with Pneumatic-and-Hydraulic Actuator for underground installation 21

Ball valves DN 200 – 1400 PN 80, 100 22Ball valve DN 200 PN 100 with Manual Actuator 23
























Check valves DN 300…1000 PN 80, 100, 160 47

Check valve DN 300 PN 80 48






Content

Content3


Convex strainers DN 400 – 1000 PN 80, 100, 200 55

Convex strainer DN 400 PN 100 56





Valves to complete the manufactured equipment 61























Wedge gate valve DN 50 PN 16 84

Wedge gate valve DN 80 PN 16 85Wedge gate valve DN 100 PN 16 86Wedge gate valve DN 150 PN 16 87Shut-off control valve DN 15 PN 250 Kv0.1 88Shut-off control valve DN 25 PN 100 Kv0.1 89Shut-off control valve DN 25 PN 160 Kv8 with Manual Actuator 90Shut-off control valve DN 40 PN 100 Kv32 with Manual Actuator 91Shut-off control valve DN 40 PN 160 Kv32 with Manual Actuator 92Shut-off control valve DN 65 PN 63 93 Data Sheet for Ball Valve 94

Data Sheet for Check Valve 96

Data Sheet for Convex Strainer 97

List of Specifications for Valves Given in the Catalog 98

Certificates and Approvals 99

Pipeline valves

Ball valves DN 50…150 PN 80, 1004

Designed for operation as shut-off devices in process lines transporting non-aggressive natural gas and other non-aggressive media with temperature ranged -60°C to +80°C.

Closure member tightness class is per A grade (GOST 9544)

Seat seals are made of elastomeric and composite materials.

Weld connection is available (flanged is optional).

Climatic version is for areas with temperate and cold climate (-60°C thru +45°C)

Ball valves are available with operator different options: manual, pneumatic and pneumatic-and- hydraulic.

Installation type is over-ground and underground.

Manually operated ball valves are installed in any position, and pneumatically and pneumatically and hydraulically operated ball valves are installed in horizontal pipelines with actuator facing upwards.

The average service life before overhaul is no more than 40 years.

The Company reserves the right to make changes in valve design to improve it, while minor changes may not be shown in the Catalog.

Design Features:

l Valve is a stamped two-piece, split body; the design enables to reduce gas escaping into the environment;

l Closure member is sealed with high wear/erosion resistant elastomeric material;

l Both seats are tightened to the ball ensuring high leakproof closure member;

l “Trunnion mounted ball” with self-lubricating bearings made of metal-fluoroplastic that makes easy valves control;

l Pneumatically actuated ball valves are furnished with override;

l Ball valves with pneumatic-and-hydraulic actuator are furnished with hand pump;

l Liquid damper is used in pneumatic actuator;

l Ball valves control units have integral terminal boxes, limit switches, and they do not require additional piping;

l Control voltage - 24, 110 and 220;

l Ball valves can be furnished with electric actuators;

l Ball valves for underground installation are available with corrosion-resistant polymer coating.

DN 150 PN 100

DN 50 PN 100

DN 150 PN 100

Ball valves

Ball valve DN 50 PN 100 with manual Actuator5

19

8

200

3

330

430

80

Product designation КШ-50-100-Р-НУ-УХЛ1-Пр

Figure designation А.1.2750.202.301.00

Diameter Nominal, DN, mm 50

Pressure Nominal, PN, MPa 10.0

Actuator type manual

Connection welded end (WE)*

Material of main parts

Body steel 10Г2, zinc chromating 15 μ

Ball steel 10Г2, HCP 25 μ

Stem steel 38 XA, HCP 21 μ

Seat (cover) steel 10Г2, zinc chromating 9 μ

* Pipe is beveled to the pipe specified by a Customer.

Pipeline valves

Ball valve DN 50 PN 100 with Pneumatic Actuator6

80

96

55

413

306

199

540

200


Figure designation А.1.2750.202.302.00



Actuator type pneumatic

Manual override type handle

Control unit electro-pneumatic with built-in limit switches

Actuator operating medium dry clean non-aggressive gaseous, meet requirements of the unit, separate source supply

Pressure range of operating mediumat max. pressure differential, MPa 2.5…10.0

Control unit voltage, V DC 24, 110, 220






Seat steel 10Г2, zinc chromating 9 μ


Ball valves

Ball valve DN 50 PN 100 with Pneumatic Actuator for underground installation7

80

96

55

306

199540

200

20002413

279

Product designation КШ-50-100-ПП-ПУ-УХЛ1-ПрFigure designation 1.2750.202.360.00Diameter Nominal, DN, mm 50Pressure Nominal, PN, MPa 10.0Actuator type pneumaticControl unit electro-pneumatic with internal end switchesActuator operating medium dry clean non-aggressive gaseous, meet requirements of the unit, separate source supplyPressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220 Connection welded end (WE)*

Material of main partsBody steel 10Г2, zinc chromating 15 μBall steel 10Г2, HCP 25 μStem steel 38 XA, HCP 21 μSeat steel 10Г2, zinc chromating 9 μ


Pipeline valves

Ball valve DN 50 PN 100 with Electric Actuator8

2684

268

410

29

0

55

5

Product designation КШ-50-100-ЭП-НУ-УХЛ1-Ф-Ф

Figure designation 1.2750.230.306.00-07



Actuator type electric

Power Voltage 380 V AC

Connection Flanged end, with counter flanges, fasteners and sealing parts (WE)*


Body steel 08Х18Н10Т

Ball steel 20Х13

Stem steel 20Х13

Seat steel 10Г2

Flange steel 10Г2

* Pipe is beveled to the pipe specified by a Customer

A

A

Ball valves

Ball valve DN 80 PN 100 with Manual Actuator9

295

250

126

295

50

420


Figure designation 1.2750.201.301.00






Body steel 09Г2C


Stem steel 40X, HCP 21 μ



Pipeline valves


296

268

448

M24-7H8 holes

430

260

119

50

Product designation КШ-80-100-Р-НУ-УХЛ1-Ф-Ф










Counter flange steel 10Г2



Ball valves


680

250

A

480

126

315

A

Product designation КШ-80-100-ПП-НУ-УХЛ1-Пр






Actuator operating medium non-aggressive gaseous, separate source supply



Connection welded end*


Body steel 09Г2С





Pipeline valves


680

250

A

2480

126

315

A

112

2186

Product designation КШ-80-100-ПП-ПУ-УХЛ1-Пр











Body steel 09Г2С





Ball valves


324

Ø180

A180

660

268

448

M248 holes

A






Voltage 380 V, 3 ph, 50 Hz





Stem steel 38ХA, HCP 21 μ

Flange steel 10Г2



Pipeline valves


600

300 750

135

340

50

Ø280








Body steel 09Г2C





A

A

Ball valves


660

A

300

520

130

328

A

Product designation КШ-80-100-ПП-НУ-УХЛ1-Пр











Body steel 09Г2С

Ball steel10Г2, HCP 21 μ




Pipeline valves


660

A

300

2520

130

330

Ø92

A

150

2210

2000

Product designation КШ-100-100-ПП-ПУ-УХЛ1-Пр











Body steel 09Г2С





Ball valves


300

925

510

Product designation КШ-100-100-ЭП-НУ-УХЛ1-Пр





Voltage 380 V, 3 ph, N=250 W


Weight, not more, kg 130


Body steel 09Г2C


Stem steel 38ХA, HCP 21 μ



Pipeline valves


A

A

400

445

260

690

206

185

Ø310

Product designation КШ-150-100-РП-НУ-УХЛ1-Пр




Actuator type manual mechanical



Body steel 09Г2C





Ball valves

Ball valve DN 150 PN 100with Manual Actuator for underground installation19

A

A

400

445

260

2630

208

185

2000

Product designation КШ-150-100-РП-ПУ-УХЛ1-Пр







Body steel 09Г2C





Pipeline valves

Ball valve DN 150 PN 100 with Pneumatic-and-Hydraulic Actuator20

875

400

206

185

620

2808

16

Product designation КШ-150-100-ПГП-НУ-УХЛ1-ПрFigure designation 1.2750.152.104.00-06Diameter Nominal, DN, mm 150Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override - hydraulic pump Control unit electro-pneumatic with built-in limit switchesActuator operating medium non-aggressive gaseous, separate source supplyPressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220 Connection welded end (WE)*

Material of main partsBody steel 09Г2СBall steel10Г2, HCP 21 μStem steel 40X, HCP 21 μSeat steel 10Г2, zinc chromating 9 μ


A

A

Ball valves

Ball valve DN 150 PN 100 with Pneumatic-and-Hydraulic Actuator for underground installation21

875

400

2000

185

725

22802820

208

Product designation КШ-150-100-ПГП-ПУ-УХЛ1-ПрFigure designation 1.2750.152.160.00-06Diameter Nominal, DN, mm 150Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with built-in limit switchesActuator operating medium non-aggressive gaseous, separate source supplyPressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220 Connection welded end (WE)*

Material of main partsBody steel 09Г2СBall steel10Г2, HCP 21 μStem steel 40X, HCP 21 μSeat steel 10Г2, zinc chromating 9 μ


A

A

Pipeline valves

Ball valves DN 200 – 1400 PN 80, 10022

Designed for operation as shut-off devices in process lines transporting non-aggressive natural gas and other non-aggressive media with temperature ranged -60°C to +80°C.Closure member tightness class is per A grade (GOST 9544)Seat seals are made of elastomeric and composite materials.Weld connection is available (flanged is optional).Climatic version is for areas with temperate and cold climate (-60°C thru +45°C)Ball valves are available with operator different options: manual, pneumatic and pneumatic-and-hydraulic.Installation type is over-ground and underground.Ball valves can be completed with valve emergency shut off automatic device (for DN 400-1400).Manually operated ball valves are installed in any position, and pneumatically and pneumatically and hydraulically operated ball valves are installed in horizontal pipelines with actuator facing upwards. Vertical axial deviation shall be not more than 10°.The average service life before overhaul is no more than 40 years.

The Company reserves the right to make changes in valves` design to improve it, while minor changes may not be shown in the Catalog.

Design features:

l Valve is a stamped two-piece, split body; the design enables to reduce gas escaping into the environment;

l Closure member is sealed with high wear/erosion resistant elastomeric material;

l Both seats are tightened to the ball ensuring high leakproof closure member;

l ”Trunnion mounted ball” with self-lubricating bearings made of metal-fluoroplastic that makes easy valves control;

l Pneumatically and hydraulically actuated ball valves are furnished with override (hydraulic pump);

l ”No tank” actuator design greatly reduces hydraulic liquid volume in the actuator hydraulic system;

l Pneumatic-and-hydraulic actuators are filled with hydraulic liquid;

l Ball valve control units have integrated terminal boxes, and limit switches; and they do not require additional piping;

l Control voltage - 24, 110 and 220;

l Electric actuators can be furnished with electric actuators;

l Ball valves for underground service are available with corrosion-resistant polymer coating. DN 1400 PN 100

DN 700 PN 100

Ball valves


30

236

500

610 605

480

300

50

275

536

995

385


Figure designation А.1.2750.150.101.00-06







Body steel 09Г2C

Ball steel 20ГЛ, HCP 30 μ


Seat (cover) steel 10Г2, zinc chromating 9 μ


Pipeline valves


30

236

500480

300

1160

385

275

1100

88

Product designation КШ-200-100-ПГП-НУ-УХЛ1-ПрFigure designation А.1.2750.150.104.00-06Diameter Nominal, DN, mm 200Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with built-in limit switchesActuator operating medium non-aggressive gaseous, separate source supplyPressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220 Connection welded end (WE)*Weight, not more, kg 390

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 38XА, HCP 21 μSeat steel 10Г2, zinc chromating 9 μ


Ball valves


1160

30

236

500480

300

88

385

275

2000

3100

Product designation КШ-200-100-ПГП-ПУ-УХЛ1-ПрFigure designation А.1.2750.150.160.00Diameter Nominal, DN, mm 200Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with built-in limit switchesActuator operating medium non-aggressive gaseous, separate source supplyPressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220Connection welded end (WE)*Weight, not more, kg 615

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 45XГМА, HCP 21 μSeat steel 10Г2, zinc chromating 9 μ


Pipeline valves


A

A

420

615

50

425

690

347

11254

62

420









Body steel 09Г2C, zinc chromating 24 μ



Seat steel 09Г2C, zinc chromating 9 μ


Ball valves

Ball valve DN 300 PN 100 with Manual Actuator for underground installation27

450

50

424

690

420

715615

3235

2000

347

420

Product designation КШ-300-100-РП-ПУ-УХЛ1-ПрFigure designation A.1.2750.276.101.00Diameter Nominal, DN, mm 300Pressure Nominal, PN, MPa 10.0Actuator type manual mechanicalConnection welded end*Weight, not more, kg 787

Material of main partsBody steel 09Г2C, zinc chromating 24 μBall steel 20ГЛ, HCP 21 μStem steel 38 XA, HCP 21 μSeat steel 09Г2C, zinc chromating 9 μ


Pipeline valves


1500 825

295

1287

115

420

347

425

690

50

420

Product designation КШ-300-100-ПГП-НУ-УХЛ1-ПрFigure designation 1.2750.284.104.00Diameter Nominal, DN, mm 300Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Pressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V 24, 110, 220 DCConnection welded end (WE)*Weight, not more, kg 600

Material of main partsBody steel 09Г2С zinc chromating 24 μBall steel 20ГЛ, HCP 21 μStem steel 38XА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ

*Pipe is beveled to the pipe specified by a Customer.

Ball valves


420690

42550

420

347

2462 2

000

1500 825

295

3290

Product designation КШ-300-100-ПГП-ПУ-УХЛ1-ПрFigure designation A.1.2750.194.160.00Diameter Nominal, DN, mm 300Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Pressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24, 110, 220 Connection welded end (WE)*Weight, not more, kg 920

Material of main partsBody steel 09Г2С zinc chromating 24 μBall steel 20ГЛ, HCP 21 μStem steel 38XА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Pipeline valves


840

1425

500

670452

860

60












Seat steel 09Г2C, zinc chromating 9 μ


Ball valves


1460

1600

500

670

150

1835

130

450

452

860

60

Product designation КШ-400-160-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.285.104.00Diameter Nominal, DN, mm 400Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Pressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24,110, 220 Connection welded end (WE)*Weight, not more, kg 1250

Material of main partsBody steel 09Г2С, zinc chromating 24 μBall steel 20ГЛ, HCP 30 μStem steel 38XА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Pipeline valves


18341460

150

60452

860

670

2000

3600

130

450

500

Product designation КШ-400-160-ПГП-ПУ-УХЛ1-ПрFigure designation A.1.2750.161.104.00Diameter Nominal, DN, mm 400Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Pressure range of operating mediumat max. pressure differential, MPa 2.5…10.0Control unit voltage, V DC 24,110, 220 Connection welded end (WE)*Weight, not more, kg 1595

Material of main partsBody steel 09Г2С, zinc chromating 24 μBall steel 20ГЛ, HCP 30 μStem steel 38XА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Ball valves


969

573

600

140

432

1020

517

540

107

1005

Ø930

16

1689









Body steel 09Г2C



Seat (cover) steel 09Г2C, zinc chromating 9 μ


Pipeline valves


1090

1005

400

600432

1020

16

180

2000

540

36

90

440














Ball valves


1952

1255

809

600

140

432

1020

16

107

540

180

517

Product designation КШ-500-100-ПГП-HУ-УХЛ1-Пр




Actuator type pneumatic-and-hydraulic

Actuator operating medium supply from pipeline

Pressure range of operating mediumat pressure differential on valveclosure member up to 2.0 MPa, MPa 2.5…10.0

Control unit voltage, V DC 24,110, 220




Body steel 09Г2С



Seat steel 09Г2С, zinc chromating 9 μ


Pipeline valves


1952809

Б

200

600432

1020

16

125

2000

3655

540

440

Б

Product designation КШ-500-100-ПГП-ПУ-УХЛ1-ПрFigure designation 1.2750.315.160.00Diameter Nominal, DN, mm 500Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Pressure range of operating mediumat pressure differential on valveclosure member up to 2.0 MPa, MPa 2.5…10.0Control unit voltage, V DC 24,110, 220 Connection welded end (WE)*Weight, not more, kg 2680

Material of main partsBody steel 09Г2С, zinc chromating 24 μBall steel 20ГЛ, HCP 30 μStem steel 40X, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Ball valves


690

1380

920

1080

490

100

211

4

775

Ø1220









Body steel 09Г2C





Pipeline valves


6901380

100

775

689

1800

185

3914

490

1080

9201265

Ø1220









Body steel 09Г2C





Ball valves


920

1440

2065

185

Ø1220

2195

690100

775

1380

689

Product designation КШ-700-100-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.148.104.00-06Diameter Nominal, DN, mm 700Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Control unit voltage, V DC 24,110, 220Connection welded end (WE)*Weight, not more, kg 4205



Pipeline valves


100690

1380

2195 1440

920

1265

185

1800

775

689

3865

Product designation КШ-700-100-ПГП-ПУ-УХЛ1-ПрFigure designation 1.2750.156.104.00-02Diameter Nominal, DN, mm 700Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesActuator operating medium supply from pipeline Min. control pressure at pressure differentialat valve closure member up to 2.0 MPa, MPa 2.5Control unit voltage, V DC 24,110, 220 Connection welded end (WE)*Weight, not more, kg 5040



Ball valves


900

1780

100

97011

38

2790

1635

818

545

1450

1051

2720

Product designation КШ-1000-100-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.149.104.00-02Diameter Nominal, DN, mm 1000Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pumpControl unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium supply from pipeline Min. control pressure at pressure differentialat valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 12000



Pipeline valves


27401635

1450

478

1780

900

100

970

1800

162

4520

1050

Product designation КШ-1000-100-ПГП-ПУ-УХЛ1-ПрFigure designation 1.2750.157.104.00-02Diameter Nominal, DN, mm 1000Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 13300



Ball valves


1200

525

18002240

1175

200

3060

1180

1385

1200

3235

Product designation КШ-1200-100-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.163.104.00-02Diameter Nominal, DN, mm 1200Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 20425

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 45XГМА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Pipeline valves


30601200

525

18002240

1175

200

2985

1600

1180

4970

1200

Product designation КШ-1200-100-ПГП-ПУ-УХЛ1-ПрFigure designation 1.2750.166.104.00Diameter Nominal, DN, mm 1200Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 21400

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 45XГМА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Ball valves


1800

2380

250

1900

600

3880

1078

2420

200

3555

240

1320

1420

Product designation КШ-1400-100-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.277.104.00Diameter Nominal, DN, mm 1400Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium non-aggressive gaseous, supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 25314

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 30Х Н3 МФА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Pipeline valves


3555

10782420

2001800

1900

600

5480

24

01600

1320

1420

Product designation КШ-1400-100-ПГП-HУ-УХЛ1-ПрFigure designation 1.2750.277.104.00Diameter Nominal, DN, mm 1400Pressure Nominal, PN, MPa 10.0Actuator type pneumatic-and-hydraulic with manual override – hydraulic pump Control unit electro-pneumatic with unit of limit switchesControl unit voltage, V DC 24,110, 220 Actuator operating medium non-aggressive gaseous, supply from pipeline Min. control pressure at pressure differential at valve closure member up to 2.0 MPa, MPa 2.5Connection welded end (WE)*Weight, not more, kg 25314

Material of main partsBody steel 09Г2СBall steel 20ГЛ, HCP 30 μStem steel 30Х Н3 МФА, HCP 21 μSeat steel 09Г2С, zinc chromating 9 μ


Check valves

Designed to automatically prevent back flow of working medium when transmitting non-aggressive natural gas and other non-aggressive media with temperature ramnged -60°C to +80°C.

Tightness – as per GOST 13252.

Connection – welded end (flanged is possible).

Climatic version – for areas with temperate and cold climate (-60°C thru +45°C).

The average service life before overhaul is no more 40 years.

The Company reserves the right to make changes in check valve design to improve it, while minor changes may not be shown in the Catalog.

Design Features:

l Swing type;

l The availability of liquid dampers for DN 300…500 and pneumatic dampers for - DN 700 and over makes possible to reduce impact loads;

l One-piece stamped and welded body design;

l High maintainability

l Low pressure losses.

Check valves DN 300 - 1000 PN 80, 100, 16047

DN 700 PN 80

Pipeline valves

Check valve DN 300 PN 8048

A

A

A - A

841

690

805

Product designation ЗО-300-80-Ф-Ф






Material of main parts steel 10Г2


Check valves


440

700

80

780

400

804

465

90

Spherical element Ø570

Product designation ЗО-300-100-Пр






Material of main parts steel 09Г2C


Pipeline valves









steel 10Г2


675

440

80

700

46

90

320


Check valves


930

575

115

Spherical elementØ750

505

850

570

125

990









Pipeline valves


1040

600

140


510

1020

472

1080









Check valves


2170

990

135


760

1400

755

100

1530









Pipeline valves


1960

975

2230

1760










Convex strainers

Convex strainers DN 400 - 1000 PN 80, 100, 20055

Designed for protection of compressor flow part when restriction entry.

Working medium - non-aggressive natural gas and other non-aggressive media with temperature ranged -60°C to +80°C.

Connection - Welded end.

Climatic version – for areas with temperate and cold climate (-60°C thru +45°C).

The average service life before overhaul is no more than 40 years.

The Company reserves the right to make changes in convex strainer design to improve it, while minor changes may not be shown in the Catalog.

Design features:

l Minimum hydraulic resistance due to the fact that the perforated area is more than bore cross-section area of the pipeline;

l One-piece stamped and welded body;

l Replacement screen, manhole (from DN 700 and over)

l High maintainability.

DN 700 PN 100

Pipeline valves

Convex strainer DN 400 PN 10056

Product designation РЗ-400-100-Пр




Hydraulic pressure losses at nominal operation conditions, not more, MPa 0.01

Total area of screen holes larger than area of pipeline section




Body steel 09Г2C

Cover steel 09Г2C

Screen steel 09Г2C


360

850

125

47

0

920

Spherical

element Ø

775

Convex strainers


1020

472

16

51

0

994











Body steel 09Г2C

Cover steel 09Г2C

Screen steel 09Г2C


Pipeline valves


700

1000580

1092

130

Spherical

element Ø

930










Body steel 09Г2C

Cover steel 09Г2C

Screen steel 09Г2C


Convex strainers


1400

760

1430

Spher

ical

elem

ent Ø

1215










Body steel 09Г2C

Cover steel 09Г2C

Screen steel 09Г2C


Pipeline valves


1760

976

1855

Spherical

elem

ent Ø1710










Body steel 09Г2C

Cover steel 09Г2C

Screen steel 09Г2C


Valves to complete manufactured equipment

Valves to complete manufactured equipment61

PJSC “Sumy NPO” is the recognized leader in designing and manufacturing of modular compressor stations for oil, gas and oil refining industry.

Turbo-compressor units with centrifugal compressors as well as reciprocating compressors are the basis of compressor stations.

More than 2300 turbo-compressor units are successfully operated all over the world. The Company constructed and equipped the following complete compressor stations: “Gubkinskaya”, “Yaro-Yakhinskaya” (Russia), “Tarutino” (Ukraine),

“Severnaya”, “Astara” (Azerbaijan), “Goturdepe”, “Yilanly”, “Zapadny Shatlyk”, “Deryalyk” (Turkmenistan), “Kokdumalak”, “Zevardy”, “Gazli” (Uzbekistan), “Bursa”, “Eskisehir” (Turkey), “Hajiabad”, “Abshirin”, “Sirjan” (Iran), Gas Complex Treatment Plants for Gubkinskoe, Severo-Komsomolskoe and Tarasovskoe oil fields of JSC “Rosneft”, etc.

Delivered compressor stations are equipped with valves which are manufactured mainly by our Company.

Pipeline valves

Ball valve DN50 PN16 with Electric Actuator62

4 holes М16

192

103

126

415

78

3

213





Ambient temperature, °C from -20 up to +45


Voltage AC 100-240 V

Connection Flanged end, with counter flanges, fasteners and sealing parts (welded end)

Weight without counterparts set, not more, kg 14



Ball steel 20X13, HCP 21 μ

Stem steel 14X17H2

Seat (cover) steel 20X13


Ball valve DN 65 PN16 with Manual Actuator63

202

154

M164 holes

217 241

140

95

3

Product designation КШ-50-16-P-НУ-УХЛ1-Ф-Ф








Body steel 10Г2, zinc chromating 9

Ball steel 20X13, HCP 21

Stem steel 14X17H2

Seat steel 20X13

Pipeline valves

Ball valve DN 65 PN10 with Electric Actuator64

М164 holes

Dтр

*

139

953

170 192

103

433

140





Ambient temperature, °C from -20 up to +45








Stem steel 14X17H2

Seat (cover) steel 20X13


Ball valve DN 80 PN16 with Electric Actuator65

4 holes M16

Dтр

*

164

209 275

190

270

533

3

112

57










Body steel 20X13


Stem steel 14X17H2

Seat steel 08X18H10T

Counter flange steel 08X18H10T

Pipeline valves

66 Check valve DN 50 PN 16

2,5

88

140





Tightness as per GOST 13252

Connection Flanged end, with counter flanges, fasteners and sealing parts (WE)





M6

A A - A

A

40

Product designation ЗО-50-25-Ф





Connection Flanged end

Weight, not more, kg 2.3


Pipeline valves


188









steel 10Г2




40

M6

A - A

A

A









Pipeline valves


M6

A A - A

A

45











M6

A A - A

A

70









Pipeline valves


180









steel 10Г2




240









steel 10Г2


Pipeline valves


M6

A A - A

A

50











267










Pipeline valves


292









steel 10Г2




340







Weight, (with mounting parts)

not more, kg 110


steel 10Г2


Pipeline valves


365









steel 10Г2




375

438









steel 10Г2

steel 20X13




456







Weight, (with mounting parts) not more, kg 358



Pipeline valves


336










Pipeline valves


436












640

M240x6

Spherica

l ele

ment

Ø404

Product designation РЗ-200-100-Л





Connection lens acc. to National Standard GOST 9400



Body steel 09Г2C

Connection pipe steel 09Г2C

Screen steel 09Г2C

Pipeline valves

84 Wedge gate valve DN 50 PN 16

180

Ø160 Ø125

Ø184 holes

10

5

173

445

250

Ø100

Ø50

Product designation ЗKЛ-50-16-УХЛ1

Figure designation 1.9000-468.08-00М


Pressure Nominal, PN, МPа 1.6

Fluid non-aggressive liquid or gas-like

Fluid temperature, °С up to plus 425


Connection flanged



Body steel 20ГЛ

Cover steel 20ГЛ

Stem steel 14Х17Н2

Wedge steel 09Г2С-6

Seal pass-through tamping of АГИ6х6



210

Ø195 Ø160

Ø184 holes

20 3

530

250

Ø135

Ø8

0


Figure designation 1.9000-469.01-00М






Connection flanged



Body steel 20ГЛ

Cover steel 20ГЛ


Wedge steel 09Г2С-6


Pipeline valves


230

Ø2

15 Ø

180

Ø188 holes

20 3

650..

.745

Ø240

Ø158

Ø10

0








Connection flanged



Body steel 20ГЛ

Cover steel 20ГЛ


Wedge steel 09Г2С




280

Ø24

0Ø23

8 holes

21

3

83

0..

.98

5

Ø400

Ø15

0








Connection flanged



Body steel 20ГЛ

Cover steel 20ГЛ


Wedge steel 09Г2С


Pipeline valves

88 Shut-off control valve DN 15 PN 250 Kv0.1

77

Ø12

Ø18300..

.310

158

Ø18

10

1

Ø12

Product designation KЗР-15-250-УХЛ1





Fluid temperature, °С minus 60 through plus 4253Kv, m /h 0.1


Connection b all-nipple



Body steel 40Х + Ц9хр

Nozzle steel 40Х + Ц9хр


Rod steel 12Х13


89 Shut-off control valve DN 25 PN 100 Kv8

159

Ø135

Ø100Ø18

4 holes200

3

411

160Ø

58






Fluid temperature, °С up to plus 1203Kv, m /h 8.0


Connection flanged with mating flanges*

Weight without the mating parts set,not more, kg 16

Weight with the mating parts set,not more, kg 23


Body steel 09Г2С + Ц9хр

Upper nozzle steel 14Х17Н2

Nozzle steel 20Х13

Nozzle seal fluoroplast Ф4К20

Counter flange steel 09Г2С


Pipeline valves

90Shut-off control valve DN 25 PN 160 Kv8 with Manual Actuator

163

Ø135

Ø100Ø18

4 holes200

6,5

411

160Ø

50





Fluid non-aggressive gas-like




Weight without the mating parts set,not more, kg 16.5

Weight with the mating parts set,not more, kg 23.0




Nozzle steel 20Х13





91Shut-off control valve DN 40 PN 100 Kv32with Manual Actuator

183

Ø16

5

Ø125Ø224 holes

225

3

512

186

Ø76

А

А285





Fluid non-aggressive liquid









Nozzle steel 20Х13




Pipeline valves

92Shut-off control valve DN 40 PN 160 Kv32with Manual Actuator

188

Ø16

5

Ø125

Ø224 holes

225

512

186

А

285














Nozzle steel 20Х13




А


93 Shut-off control valve DN 65 PN 63

244

Ø160 Ø228 holes

340

620

25

Ø200

Ø400

3

3

135

90

Ø65






Fluid temperature, °С up to plus 3503Kv, m /h 80







Nozzle steel 20Х13

Nozzle seal tamping АФТ 6х6



Data Sheet for Ball Valve

Data Sheet for Ball Valve94

PJSC “Sumy NPO” BALL VALVE page 1 from 2

Specification No. Data Sheet No.

Date: 20_____._____._____ Customer -

Теl: +38 0542 77-32-29; 24-37-75 Designer - PJSC «Sumy NPO»

Fax: +38 0542 77-32-28; 22-55-32 Object -

1 Designation

Drawing No.

2 Quantity Pcs.

3 Diameter Nominal DN, mm

4 Pressure Nominal PN, bar

5 Pipeline diameter Outside (mm)

6 Pipe wall thickness mm

7 Pipe material Steel grade, Standard

8 Pup carbon equivalent [С]e,no more

9 Pipeline position horizontal / vertical

10 Installation Above-ground / under-ground

11 Depth from ground surface to pipe top (for underground installation)

mm

12 Connection Welded end / flanged

13 Counter-flanges yes / no

14 Working medium

15 Aggressive components of working medium mg/m3, no more

16 Mechanical impurities in working medium g/m3, no more

17 Working medium temperature °С

18 Ambient temperature °С

19 Working pressure bar

20 Max. pressure differential bar

21 Max. pressure differential under operation bar

22 Ball valve body type welded / split

23 Tightness Bi-directional / uni-directional

24 Tightness grade

А, В, С, D as per GOST 9544.2005

or ISO 5208

1, 2, 3 as per GOST 9544-75

25 Seat seal elastomeric / metal-to-metal

26 Ball valve control type local / remote / local + remote

27 Actuator type manual / electric / electro-hydraulic / pneumatic / pneumatic-and-hydraulic

28 Type of operating medium (for pneumatic and pneumatic-and-hydraulic actuators)

From the pipe / from a separate source (power gas)

29 Power gas pressure bar

30 Manual override yes / no

31 Limit switch yes / no

Pipeline valves

Data Sheet for Ball Valve95

BALL VALVE


Date: 20_____._____._____ Customer -

Теl: +38 0542 77-32-29; 24-37-75

Fax: +38 0542 77-32-28; 22-55-32 Object -

32 Nominal voltage of control unit 24 / 110 / 220V AC/ DC

33 Nominal voltage of limit switches 24 / 110 / 220V AC/DC

34 Motor power voltage (for electric and electro-hydraulic actuators)

24 / 110 / 220 / 380 V

AC / DC

35 Valve emergency shut off automatic device (Manufacturer)

yes / no

36 Protective covering type Over-ground part: polymer / paint

Under-ground part: polymer / paint

37 Coloration color

38 Additional data:

Name Signature / Date Tel. / Fax

Designed

Approved

When ordering, please specify product and drawing designation.

The example of an order: КШ-1000-100-ПГП-ПУ-УХЛ1-Пр, voltage 24 V; 1.2750.150.104.00-02whereКШ - ball valve;1000 - Diameter Nominal, DN, mm;100 - Pressure Nominal, PN, bar;ПГП - Pneumatic-and-Hydraulic Actuator (Р - Manual Actuator; РП - Manual Mechanical Actuator; ПП - Pneumatic Actuator; ПГП - Pneumatic-and-Hydraulic Actuator; ЭП - Electric Actuator);ПУ - under-ground installation; (НУ - over-ground installation; ПУ - under-ground installation);УХЛ1 - for areas with temperate and cold climate (temperature range -60°C - +45°C) (У1 - for districts with temperate climate; ХЛ1 - for districts with cold climate);Пр - welded end connection (Ф-Ф - flanged connection with counter flanges, fasteners and sealing parts Пр - welded end); Control unit - 24 V (24,110, 220 V); 1.2750.150.104.00-02 - drawing designation.

When ordering, please specify dimensions, material and mechanical properties of connecting pipe.

page 2 from 2PJSC “Sumy NPO”

Designer - PJSC «Sumy NPO»

Data Sheet for Check Valve

Data Sheet for Check Valve96

When ordering, please specify product and drawing designation.The example of an order: ЗО-300-100-Пр; 1.2770.56.200.00-01.where3О - check valve;300 - Diameter Nominal, DN, mm;100 - Pressure Nominal, PN, bar;Пр - welded end (Ф-Ф - flanged connection with counter flanges, fasteners and sealing parts Пр – welded end;);1.2770.56.200.00-01 - drawing designation.


CHECK VALVE page 1 from 1


Date: 20_____._____._____ Customer -

Теl: +38 0542 77-32-29; 24-37-75

Fax: +38 0542 77-32-28; 22-55-32 Object -

1 Designation

Drawing No.

2 Quantity Pcs.

3 Nominal diameter DN, mm

4 Nominal pressure PN, bar

5 Pipeline diameter Outside (mm)


7 Pipe material Steel grade, Standard

8 Pup carbon equivalent [С]e, no more

9 Pipeline position Horizontal /

10 Installation Over-ground / under-ground

11 Connection Welded end / flanged end

12 Counter-flanges yes / no

13 Working medium

14 Aggressive components of working medium mg/m3, no more

15 Mechanical impurities in working medium g/m3, no more



18 Work pressure bar

19 Max. pressure differential bar

20 Working medium velocity (flow rate) m/sec (nm3/min)

21 Type swing

22 Body type welded / split

23 Damper availability yes / no

24 Protective covering type polymer / paint

25 Coloration color

26 Additional data:


Designed

Approved

PJSC “Sumy NPO”


Pipeline valves

Data Sheet for Convex Strainer97

When ordering, please specify product and drawing designation.

The example of an order: РЗ-400-100-Пр; 1.2790.163.100.00.whereРЗ - convex strainer;400 - Diameter Nominal, DN, mm;100 - Pressure Nominal, PN, bar;Пр - welded end (Пр – welded end; Л – lens connection (acc. to National Standard GOST 9400)); 1.2790.163.100.00 - drawing designation.


CONVEX STRAINER page 1 from 1


Date: 20_____._____._____ Customer -

Теl: +38 0542 77-32-29; 24-37-75

Fax: +38 0542 77-32-28; 22-55-32 Object -

1 Designation

Drawing No.

2 Quantity Pcs.

3 Diameter Nominal DN, mm

4 Pressure Nominal PN, МPа

5 Pipeline diameter Outside, mm


7 Pipe material Steel grade, ,

8 Working pressure МPа

9 Pipeline position Horizontal /

10 Installation Over-ground / under-ground

11 Connection Welded end

12 Working medium

13 Aggressive components of working medium % the volume

14 Working medium velocity m/sec min, nom, max



17 Max. pressure differential МPа

18 Pressure losses at nominal conditions МPа

19 Material

20 Protective covering type polymer / paint

21 Coloration color

22 Additional data:


Designed

Approved

PJSC “Sumy NPO”


List of Specifications for Valves Given in the Catalog

1. ТУ 26-07-1346-84 Check valve DN 700

2. ТУ 26-07-1391-86 Check valve DN 1000

3. ТУ УЗ.20-05747991-026-95 Check valves for gas industry

4. ТУ УЗ.20-05747991-032-96 Convex strainers

5. ТУ 26-07-1365-85 Ball valves DN 500 with mechanical actuator

6. ТУ 26-07-1419-87 Ball valves DN 500 with pneumatic-and-hydraulic actuator

7. ТУ УЗ.20-05747991-025-95 Ball valves DN 300, 400 with manual and pneumatic-and-hydraulic actuators

8. ТУ УЗ.20-05747991-037-97 Ball valves DN 700 with manual and pneumatic-and-hydraulic actuators

9. ТУ УЗ.88-05747991-003-99 Spherical valves for gas industry

98

Pipeline valves

Certificates and Approvals

Certificates and Approvals99

Certificates of compliance:

- Certificate of quality management system compliance with ISO 9001:2008 standard;

- Certificate of compliance of industrial health and safety management system with OHSAS 18001-2007 standard;

- Certificate of compliance of environmental protection management system with ISО 14001-2004 standard.

- Certificates of compliance with technical regulations of the Russian Federation on the products manufactured according to TU:

- ball valves DN 50÷200;

- ball valves DN 300÷1400; РN 80÷100;

- back flow valves DN 150÷1000;

- strainers DN 300÷1000;

- Certificates of compliance in UkrSEPRO certification system with technical regulations of Ukraine:


- ball valves DN 1000÷1400.

Permits for application:

- Permit for the right to manufacture and use technical devices on “Gospromnadzor”-supervised facilities in the Republic of Belarus.

Certificates of compliance:

- Certificate of quality management system compliance with ISO 9001:2008 standard;

- Certificate of compliance of industrial health and safety management system with OHSAS 18001-2007 standard;

- Certificate of compliance of environmental protection management system with 1БО 14001-2004 standard.

- certificates of compliance for deliverables in the GOST R certification system:


- ball valves DN 300÷1400; РN 80÷100;

- back flow valves DN 150÷1000;

- strainers DN 300÷1000;

- certificates of compliance in UkrSEPRO certification system:


- ball valves DN 1000÷1400.

Permits for application:

- permits for application of deliverables in RF:

- ball valves DN 1000÷1400 and back flow valves DN 300÷1000;


- permit for the right to manufacture and use technical devices on “Gospromnadzor”-supervised facilities in the Republic of Belarus.

100

Pipeline valves

Certificates and Approvals

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