1 of 5 4/28/2016 3:35 PM - JustAnswer › ebrock63 › 2767a046-f7f6...1 of 5 4/28/2016 3:35 PM ^...

Steering Column |Service and Repair, Removal and Replacement: - With... http://repair.alldata.com/alldata/article/display.action?componentId=178...

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^ Tools Required: - J 41352 Modular Column Holding Fixture - Or Equivalents

REMOVAL Remove or disconnect the following: 1. Negative (-) battery cable. 2. Do steps 1 through 7, Refer to Shroud and Lock Cylinder Set Replacement. 3. Air bag module and steering wheel; refer to Air Bags and Seat Belts.


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CAUTION: Coil assembly (2) will become uncentered if: 1) Steering column is separated from steering gear and allowed to rotate. 2) Centering spring is pushed down, letting hub rotate while coil (2) is removed from steering column. (If this occurs, center coil)

6. Wave washer (3). 7. Two wire harness straps (22) from steering column wire harness.

INSTALLATION

CAUTION: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number forthat application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also callout the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings(paints, greases, or other corrosion Inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affectthe fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tighteningsequence and specifications. Following these instructions can help you avoid damage to parts and systems.

Install or connect the following: 1. Center steering shaft assembly (32) and coil assembly (2). a. Wheels straight ahead. - Block tooth and centering mark on steering shaft assembly (32) at 12 o'clock position. b. Ignition switch to "LOCK" position. c. Ensure coil assembly (2) is centered. 2. Wave washer (3).


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CAUTION: New coil assembly (2) will be pre-centered. Install new coil assembly, remove and dispose of centering tab.

3. Coil assembly (2). a. Ensure shaft (32) and coil assembly (2) are centered. b. Align coil assembly (2) with horn tower and slide onto shaft (32). 4. Retaining ring (30) must seat securely in groove on shaft (32). 5. Route lower coil wire along steering column jacket assembly (58). 6. Two wire harness straps (22) to steering column wire harness. 7. Do steps 4 through 10, Refer to Shroud and Lock Cylinder Set Replacement. 8. Steering wheel and air bag module. 9. If all service operations are completed, enable the SIR system. 10. Negative (-) battery cable.

© 2016 ALLDATA, LLC. All Rights Reserved. (Version 2.0.13792)


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SHROUDS AND LOCK CYLINDER SET REPLACEMENT (WITH KEY)


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^ Tools Required: - J 41352 Modular Column Holding Fixture - Or Equivalent

REMOVAL Remove or disconnect the following: 1. Negative (-) battery cable. 2. Disable the SIR system. Refer to "Disabling And Enabling The SIR System". 3. Coupling & Steering shaft assembly (62) or Yoke & Intermediate Steering shaft assembly (64) (Depending on Model) from shaftassembly. - Remove bolt


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CAUTION: Once steering column is removed from vehicle, the column is extremely susceptible to damage.

4. Lower or remove steering column from vehicle. - Secure steering column to modular colt holding fixture J 41352.

- Place holding fixture into vise.

- Inspect steering shaft assembly for accident damage. 5. Two pan head tapping screws (13) from lower shroud (28).


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6. Lower shroud (28). Tilt shroud (28) down and slide back to disengage locking tabs. 7. Two Torx head screws (14) from upper shroud (10).

8. Lift upper shroud (10) to gain access to lock cylinder hole. a. Hold key in "START" position. b. Using 1/16-inch alien wrench push on lock cylinder retaining pin. c. Release key to "RUN" position and pull steering column lock cylinder set (17) from lock module assembly (15). d. Remove upper shroud (10). 9. Shift lever. 10. Shift lever seal (16). 11. Shroud protector (27) from lower shroud (28).

INSTALLATION


Install or connect the following: 1. Shift lever seal (16). 2. Shift lever. 3. Shroud protector (27) to lower shroud (28). 4. Move shift lever seal (16) and multifunction lever seal to ease in installation of upper and lower shrouds. 5. Upper shroud (10) and steering column lock cylinder set (17). a. Key installed in lock cylinder (17) and in "RUN" position.


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b. Ensure sector in lock module assembly (15) is in "RUN" position. c. Lock cylinder (17) to upper shroud (10). d. Line up locking tab and positioning tab with slots in lock module assembly (15) and push cylinder (17) into position. 6. Two Torx head screws (14) to upper shroud (10). Tighten (14) to 1.4 Nm (12 lb in). 7. Lower shroud (28). - Ensure that slots on lower shroud (28) engage with tabs on upper shroud (10). - Tilt lower shroud up and snap shrouds together. 8. Two pan head tapping screws (13) to lower shroud (28). Tighten (13) to 6.0 Nm (53 lb in). 9. Shift lever seal (16) and multifunction lever seal into position. 10. Raise or install steering column to vehicle. 11. Cylinder plug & Steering shaft assembly (68) or Yoke & Intermediate Steering shaft assembly (64) to shaft assembly (32). - Tighten to 47 Nm (35 lb ft). - Tighten Hex Head Nut (67) to 62 Nm (46 lb ft). 12. If all service operations are completed, enable the SIR system. 13. Negative (-) battery cable.



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^ Tool Required: - J 1859-A Steering Wheel Puller - Or Equivalent

REMOVAL Remove or disconnect the following: 1. Negative battery cable. 2. Disable the SIR system (if equipped). 3. Inflator module. 4. Horn contact (if equipped with SIR). 5. Horn pad assembly (if not equipped with SIR).

6. Steering wheel nut. - Notice the alignment mark and its relationship to the steering wheel and steering shaft.

Steering Wheel |Service and Repair, Procedures: Steering Wheel Replac... http://repair.alldata.com/alldata/article/display.action?componentId=599...

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7. Steering wheel using J 1859-A.

CAUTION: Do not hammer on the puller or damage could result to the steering column.

INSTALLATION


Install or connect the following: 1. Steering wheel onto the steering shaft. Align the marks on steering shaft and steering wheel. 2. Steering wheel nut. Tighten to 40 Nm (29 ft. lbs.). 3. Horn pad assembly (if not equipped with SIR). 4. Horn contact (if equipped with SIR). 5. Inflator module assembly. 6. Negative battery cable. 7. Enable the SIR system (if equipped with SIR).


Steering Wheel |Service and Repair, Procedures: Steering Wheel Replac... http://repair.alldata.com/alldata/article/display.action?componentId=599...

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WARNING: When performing service on or around Supplemental Inflatable Restraint (SIR) components or wiring, follow theprocedures listed below to temporarily disable the SIR system. Failure to follow procedures could result in possible air bagdeployment, personal injury, or otherwise unneeded SIR system repairs.

REMOVAL Remove or disconnect the following: 1. Disable the SIR system. 2. Negative battery cable. 3. Turn steering wheel 90 degrees to access rear shroud holes to inflator module. 4. Insert screw driver and push leaf spring to release pin. 5. Turn steering wheel 180 degrees to access remaining rear shroud holes. 6. Insert screw driver and push leaf spring to release pin. 7. Inflator module (tilt rearward from the top to access SIR wiring). 8. SIR lead wire from clip on inflator module. 9. SIR lead wire from clip on steering wheel. 10. Connector Position Assurance (CPA) and retainer from the inflator module.

WARNING: When carrying a live inflator module, make sure the bag opening is pointed away from you. In case of accidentaldeployment, the bag will then deploy with a minimal chance of personal injury. Never carry the inflator module by the wires orconnectors on the underside of the module. When placing a alive inflator module on a bench or other surface, always face thebag and trim cover up, away from the surface. This is necessary so that a tree apace la provided to allow the air bag to expandin the unlikely event of accidental deployment. Never rest a steering column assembly on the steering wheel with the inflatormodule face down and the column vertical. Otherwise, personal injury may result.

INSTALLATION


Install or connect the following: 1. SIR Connector Position Assurance (CPA) and retainer to the inflator module. 2. SIR lead wire to clip on steering wheel. 3. SIR lead wire to clip on inflator module. 4. Inflator module by pressing it firmly into steering wheel enough to engage and latch all four notched pins in the leaf spring. Do notpinch the wires. 5. Negative battery cable. 6. Enable the SIR system.

Steering Wheel |Service and Repair, Procedures: Inflator Module Repla... http://repair.alldata.com/alldata/article/display.action?componentId=599...

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Steering Wheel |Service and Repair, Procedures: Inflator Module Repla... http://repair.alldata.com/alldata/article/display.action?componentId=599...

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