1 a introduction to composite framing
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Transcript of 1 a introduction to composite framing
WHAT ARE THEY?
Construction
Optimized
Composites
Composite Building Structures, Ltd.
Introduction to Composite Framing
®
Composites
• A combination of dissimilar materials which retain their
individual characteristics yet achieve performance that
surpasses the combined performance of the individual
materials.
• A synergy occurs.
• The constituent materials work together yet remain in
their original physical forms and chemical
compositions, they are not chemically combined
Relatively Few High Production Machines
Throughout the composite Industry
Strength by Chemistry
Strength by Design
Engineered Performance
Strength by Layup
Formulate Only What is Needed
SPECIAL APPLICATIONS
Where are
Composites
Used Now?
Many Uses 60%
Aeronautical
Ladders
Emerging Markets
Now Composite Framing
Ladders
Seawalls
Rebar
Bridges
Railing
Car Bodies
GREEN FRIENDLY
LEED Points toward Certification
Saving Energy
• Lowest “Embodied Energy” of all building systems – The total energy required to produce a produce from raw material
stage through finished product erection
• Longest life cycle – Pultrusions insulate against heat and cold saving energy, reducing
home ownership costs, and maintaining value for years
• Minimum Materials – Glass made from sand - Recyclable
– Resin made from petro-chemical – 1 house weight = 2 tanks of gas weight
In a 2,000 square foot home* 1 Ton of composite replaces:
17 Tons of wood, or
41 Tons of concrete
* built to hurricane standards
Saving Forests
Where do we get oxygen now?
Where are we going to get it later?
1 Plant Saves 15,000 acres of trees each year
3 Plants save 70 square miles of trees each year
SUSTAINABILITY
Disaster Resistant Designs
Mitigate Disasters
Composites solve these problems
Mitigate Infestations
Composites solve these problems
PROTECTIVE BUILDING SHELLS
In-line Shear Walls make
Sustainability Redefined
50 Year
Warranty
300 Year
Life
Most Important
Shear Strength Egis®-Wall
COMPOSITE FRAMING SYSTEM
Superior Stud
Commodity to Aeronautical
Superior Stud Range
Few Basic Shapes
Independently Impressive
Together, Extraordinary !
Laid out Like Wood ● Durable ● Can anyone Afford to
● Insurable to
● Sustainable Not Use It ?
● No Training
● Ownable
● Resalable
● Seamless fit
● Green Friendly
● Energy Efficient
● Affordable
Stud Loading
Composite Roofs & Floors
28 Foot Truss Weighs 100 pounds
Least Cost Composite Method • Glass Fiber Ropes
– (Rovings)
• Resin
– (Thermoset)
• Glass Fiber Mat
• Surface Veil
Continuous Parts Production
Faster than Trees Grow!
6 Feet / Minute
20 Million Strands/sq in from End to End
216 Bails
to make
1 sq in
Combining Materials
AUTOMATED ASSEMBLY OF PARTS
The
Key
to
Affordability
is
Automotive Progress 99
Years
1913 2012
Building Progress
1600 1941
1913
2005
>400 Years
1600
to 2012
Time To
&
Automate
Rethink Assembly
In –Line Shear Walls In Adhesive Sockets
Between Studs
One Size Fastener for the
Entire Building Shell
A COMPLETE SHELL SERVICE
EGIS®-SHELL
Engineered Higher-Performance
Semi-completed Wall, Floor, & Roof Panels
Erected, Dried-in, Locked Up, & certified
for Builders to Finish
Rethink Panelizing
Erected Protective Shell
INCLUDES
• Exterior Sheets
• Shear-wall Sheets
• Windows & Doors
• Insulation
• Conduit & Boxes
• Top 1/2 Gypsum Sheets
• Transportation, Erection &
Strapping
“Unique Egis® Brand”
• Wall, floors, & roof
• 15’x60’ panels
• Plant Erects
• Builders finish
• Same tools, methods, &
materials
Rethink Assembly
The CBS Product
Product
Complete High-Performance Building Shell
Erected, Strapped, & Inspected
Vision
To Make Egis® - Composites
the
Framing Material of Choice - Worldwide
MULTIPLE BENEFITS
For Architects, Developers, Builders & Homeowners
Single Solution For:
• Hurricanes & Tornados
• Earthquakes
• Insurance
• Termites
• Water
• Mold
• Fire 1 Ton of composite replaces *
17 Tons of wood (23,000# plus 8,000# waste) 41 Tons of concrete block (masonry & rebar)
* For hurricane build
Light & Strong – for Architects
• Composites – Same stiffness of steel at 1/5th the weight
– Same stiffness of aluminum at ½ the weight
– Specific strength 3 to 5 times that of Aluminum alloys
– Fatigue strength up to 90% of their static strength
(Steel & Aluminum have 50% fatigue strength)
– Superior corrosive resistance
– Impact strength is higher than steel or aluminum
Faster Build-out for Developers
• Any custom print converted to panels
• Assembled and delivered
within 4 weeks
• Erected & Dried in
within 1 day
• Production Rate of 30 Shells/day
Exclusive Brand for Builders
• Licensed Panel Assembly Plants
• Protected Territories & Markets
• Different from all Competitors
• All walls straight, plumb, & Square
• Multiple Customer Benefits
• Unique Brand
Utility Savings – for Owners
• Affordable to Buy
• Tight Construction
• Superior Insulation
• Multiple Insulation Effects
• Affordable to Own
• Superior Resale Value
Simply a Better Building
• Promotes & Enables Your Company
• To Stand Above the Crowd
Join the Composite Revolution The future is here
®
Egis® – Buildings are the solutions