1 a introduction to composite framing

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WHAT ARE THEY? Construction Optimized Composites

Transcript of 1 a introduction to composite framing

Page 1: 1 a introduction to composite framing

WHAT ARE THEY?

Construction

Optimized

Composites

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Composite Building Structures, Ltd.

Introduction to Composite Framing

®

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Composites

• A combination of dissimilar materials which retain their

individual characteristics yet achieve performance that

surpasses the combined performance of the individual

materials.

• A synergy occurs.

• The constituent materials work together yet remain in

their original physical forms and chemical

compositions, they are not chemically combined

Relatively Few High Production Machines

Throughout the composite Industry

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Strength by Chemistry

Strength by Design

Engineered Performance

Strength by Layup

Formulate Only What is Needed

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SPECIAL APPLICATIONS

Where are

Composites

Used Now?

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Many Uses 60%

Aeronautical

Ladders

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Emerging Markets

Now Composite Framing

Ladders

Seawalls

Rebar

Bridges

Railing

Car Bodies

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GREEN FRIENDLY

LEED Points toward Certification

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Saving Energy

• Lowest “Embodied Energy” of all building systems – The total energy required to produce a produce from raw material

stage through finished product erection

• Longest life cycle – Pultrusions insulate against heat and cold saving energy, reducing

home ownership costs, and maintaining value for years

• Minimum Materials – Glass made from sand - Recyclable

– Resin made from petro-chemical – 1 house weight = 2 tanks of gas weight

In a 2,000 square foot home* 1 Ton of composite replaces:

17 Tons of wood, or

41 Tons of concrete

* built to hurricane standards

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Saving Forests

Where do we get oxygen now?

Where are we going to get it later?

1 Plant Saves 15,000 acres of trees each year

3 Plants save 70 square miles of trees each year

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SUSTAINABILITY

Disaster Resistant Designs

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Mitigate Disasters

Composites solve these problems

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Mitigate Infestations

Composites solve these problems

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PROTECTIVE BUILDING SHELLS

In-line Shear Walls make

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Sustainability Redefined

50 Year

Warranty

300 Year

Life

Most Important

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Shear Strength Egis®-Wall

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COMPOSITE FRAMING SYSTEM

Superior Stud

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Commodity to Aeronautical

Superior Stud Range

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Few Basic Shapes

Independently Impressive

Together, Extraordinary !

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Laid out Like Wood ● Durable ● Can anyone Afford to

● Insurable to

● Sustainable Not Use It ?

● No Training

● Ownable

● Resalable

● Seamless fit

● Green Friendly

● Energy Efficient

● Affordable

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Stud Loading

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Composite Roofs & Floors

28 Foot Truss Weighs 100 pounds

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Least Cost Composite Method • Glass Fiber Ropes

– (Rovings)

• Resin

– (Thermoset)

• Glass Fiber Mat

• Surface Veil

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Continuous Parts Production

Faster than Trees Grow!

6 Feet / Minute

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20 Million Strands/sq in from End to End

216 Bails

to make

1 sq in

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Combining Materials

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AUTOMATED ASSEMBLY OF PARTS

The

Key

to

Affordability

is

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Automotive Progress 99

Years

1913 2012

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Building Progress

1600 1941

1913

2005

>400 Years

1600

to 2012

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Time To

&

Automate

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Rethink Assembly

In –Line Shear Walls In Adhesive Sockets

Between Studs

One Size Fastener for the

Entire Building Shell

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A COMPLETE SHELL SERVICE

EGIS®-SHELL

Engineered Higher-Performance

Semi-completed Wall, Floor, & Roof Panels

Erected, Dried-in, Locked Up, & certified

for Builders to Finish

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Rethink Panelizing

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Erected Protective Shell

INCLUDES

• Exterior Sheets

• Shear-wall Sheets

• Windows & Doors

• Insulation

• Conduit & Boxes

• Top 1/2 Gypsum Sheets

• Transportation, Erection &

Strapping

“Unique Egis® Brand”

• Wall, floors, & roof

• 15’x60’ panels

• Plant Erects

• Builders finish

• Same tools, methods, &

materials

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Rethink Assembly

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The CBS Product

Product

Complete High-Performance Building Shell

Erected, Strapped, & Inspected

Vision

To Make Egis® - Composites

the

Framing Material of Choice - Worldwide

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MULTIPLE BENEFITS

For Architects, Developers, Builders & Homeowners

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Single Solution For:

• Hurricanes & Tornados

• Earthquakes

• Insurance

• Termites

• Water

• Mold

• Fire 1 Ton of composite replaces *

17 Tons of wood (23,000# plus 8,000# waste) 41 Tons of concrete block (masonry & rebar)

* For hurricane build

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Light & Strong – for Architects

• Composites – Same stiffness of steel at 1/5th the weight

– Same stiffness of aluminum at ½ the weight

– Specific strength 3 to 5 times that of Aluminum alloys

– Fatigue strength up to 90% of their static strength

(Steel & Aluminum have 50% fatigue strength)

– Superior corrosive resistance

– Impact strength is higher than steel or aluminum

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Faster Build-out for Developers

• Any custom print converted to panels

• Assembled and delivered

within 4 weeks

• Erected & Dried in

within 1 day

• Production Rate of 30 Shells/day

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Exclusive Brand for Builders

• Licensed Panel Assembly Plants

• Protected Territories & Markets

• Different from all Competitors

• All walls straight, plumb, & Square

• Multiple Customer Benefits

• Unique Brand

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Utility Savings – for Owners

• Affordable to Buy

• Tight Construction

• Superior Insulation

• Multiple Insulation Effects

• Affordable to Own

• Superior Resale Value

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Simply a Better Building

• Promotes & Enables Your Company

• To Stand Above the Crowd

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Join the Composite Revolution The future is here

®

Egis® – Buildings are the solutions