08/2012 Titan 34 UW - HORSCH | Home€¦ · of age. The operator must hold a valid driving licence....

Operating InstructionsArt.: 80060206 en

Read carefully prior to starting up! Keep operating instructions in a safe place!

08/2012

Titan 34 UW

EC Declaration of ConformityIn accordance with EC Directive 2006/42/EC

We, HORSCH Maschinen GmbH Sitzenhof 1 D-92421 Schwandorf

do solely declare that the product

HORSCH Titan 34 UW from Serial No. 27031250

which is the subject of this declaration, fully conforms with the pertinent safety and health requi-rements specified in EC Directive 2006/42/EC.The following harmonised standards and technical specifications were applied for correct interpre-tation of the safety and health requirements specified in the EC Directive:

EN ISO 12100 General principles for design - risk assessment EN ISO 4254-1 Agricultural machinery - safety - general requirements

Schwandorf, 25.03.2009 Person responsible for documentation:Place and Date Gerhard Muck

____________________ ____________________ M. Horsch P. Horsch (Managing Director) (Development and Construction)

Operating instructions: 08/2012 80060206 Titan 34 UW en

I hereby confirm receipt of the operating instructions for the above mentioned machine. I have been instructed by a HORSCH service technician or authorised dealer in the operation and functions of the machine, as well as in the safety requirements.

........................................................................ Name of the service technician

Machine Registration

No warranty claims will be accepted if this machine registration form is not returned !

I am aware that a warranty claim will only be valid if this form has been fully completed, signed and returned to HORSCH Maschinen GmbH, or has been given to the Service Technician, immediately after first instruction.

................................................................... ........................................................................Place, date of first instruction Buyer’s signature

Dealer Name: ............................................................

Street: ............................................................

Postal code: ...................................................

Place: .............................................................

Tel.: ................................................................

Fax:.................................................................

E-mail: ...........................................................

Customer No. : ...............................................

Customer Name: ............................................................

Street: ............................................................

Postal code: ...................................................

Place: .............................................................

Tel.: ................................................................

Fax:.................................................................

E-mail: ...........................................................

Customer No. : ................................................

Type of machine: ............................................

Serial number: ................................................

Delivery date: .................................................

To HORSCH Maschinen GmbHPostfach 10 38D-92401 SchwandorfFax: +49 (0) 9431 / 41364

Demonstration machine – initial use Demonstration machine - relocation Demonstration machine final sale - use New machine final sale – initial use Customer‘s machine - relocation

- Translation of the Original Operating Instructions -

Machine IdentificationThe corresponding data is to be entered into the list below upon receiving the machine:

Serial number: .................................................. Machine type: ................................................... Year of construction: ........................................Initial installation: .............................................. Fittings: ............................................................. .......................................................................... .......................................................................... ..........................................................................

Publication date of Operation Manual: 08/2012 Latest change: 07/2013

Address of Retailer: Name: ...................................................................... Road: ...................................................................... Town/City: ...................................................................... Tel.: ...................................................................... Customer No.: Retailer: ......................................................................

Address of HORSCH: HORSCH Maschinen GmbH 92421 Schwandorf, Sitzenhof 1 92401 Schwandorf, Postbox 1038

Tel.: +49 (0) 9431 / 7143-0 Fax: +49 (0) 9431 / 41364 E-mail: [email protected]

Customer No.: HORSCH: ......................................................................

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Table of contents

Introduction .................................................3Foreword ......................................................3Warranty claims ............................................3Intended use .................................................4Consequential damage ...............................4

Authorised operators ....................................5Protective clothing ........................................5Safety and accident prevention ................6Safety symbols .............................................6Operational safety ........................................8Road traffic safety.........................................8Accident prevention ......................................8Hitching / unhitching ...................................8In operation .................................................9

Service and maintenance .............................9Adapting the PTO shaft .............................10

PTO shaft offsetting angle ......................10Shortening the PTO shaft .......................10Assembling the PTO shaft ......................11

Technology / operation ............................12Technical data ............................................12Hitching-up the machine .............................12Road lighting equipment .............................13Hydraulic system ........................................14Telescopic axle .........................................14Hopper emptying ......................................15

Parking the machine ...................................16Tarpaulin.....................................................16

Weighing equipment GT 400 ...................17Technical data ..........................................17Operation of weighing indicator ................19Printing field-ID and cumulative values ....21Menu 1 to 4 and calibration ......................23Calibrating the scales ...............................25Running a self-test ....................................25Calibration ................................................25

Installation ..................................................27Wiring of weighing equipment ..................28

Trouble shooting .........................................29Brake system ............................................31Maintenance and Servicing .....................33Cleaning .....................................................33Maintenance Periods ..................................33Storage .....................................................33Lubricating Machine .................................34Hygiene ...................................................34

Maintenance schedule................................35Gearbox oil change .................................36

Bolt tightening torques - metric bolts ..........37Bolt tightening torques - imperial bolts .......38

3

IntroductionForewordBefore operating the machine, read and strictly comply with the operating instructions. In doing so, you will avoid accidents, reduce repair costs and downtime and increase the reliability and service life of your machine. Pay attention to the safety instructions!

HORSCH will not assume liability for any dam-age or malfunctions resulting from failure to comply with the operating instructions.

These operating instructions will assist you in getting to know your machine and in using it correctly for its intended purposes.The operating instructions must be read and strictly adhered to by all persons working on or with the machine e.g.

¾ Operation (including preparation, fault rectifi-cation during work and servicing)

¾ Maintenance (maintenance and inspection) ¾ Transport

Together with the operating instructions, you also receive receipt.Field service technicians will instruct you in the operation and care of your machine. After this you should return the machine registration form to HORSCH. This confirms your formal accept-ance receipt of the machine. The warranty period starts with the date of delivery.

We reserve the right to alter illustrations as well as technical data and weights contained in these operating instructions for the purpose of improv-ing the machine.

Warranty claimsWarranty claim forms must be submitted through your local HORSCH dealer to the HORSCH Service Department in Schwandorf.Only claims, which have been correctly com-pleted and submitted no later than four weeks after the defect occurred, can be processed.

Please return damaged components cleaned and emptied to HORSCH within 4 weeks to-gether with a warranty claim form and precise fault description.

Parts deliveries without request to return old parts: Please keep such parts for 12 weeks, until a decision has been made on the action to be taken.

Warranty repairs, which are to be carried out by a third-party company, or which are expected to take longer than 10 working hours, must be agreed upon in advance with the Customer Service Department.

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Intended useThe machine has been built in accordance with latest technical standards and generally accepted safety regulations. However, risks of injury to the operator or third parties and impair-ment of the machine or other tangible assets can occur during use.

The machine must only be operated for its in-tended use if in a technically perfect condition, whilst being aware of safety and risks and in strict compliance with the operating instructions!Faults, particularly those which impair safety, must be remedied immediately.

The machine must only be operated, serviced and repaired by persons who are familiar with it and have been made aware of the dangers involved.

Genuine spare parts and accessories from HORSCH have been specially designed for this machine. Spare parts and accessories which are not delivered by us, have not been tested or approved by us. Installation or use of non-original HORSCH products may have a detrimental effect on specific design features of the machine and impair the safety of machine operators and the machine itself. HORSCH will not assume liability whatsoever for damage resulting from the use of non-original parts and accessories.

The machine has been designed for the transfer of grain, fertiliser and bulk material in agricul-tural applications. Any other use beyond these limits, e.g. as a means of transport, is deemed improper.HORSCH will not assume liability whatsoever for damage resulting from unintended use. The risk will be borne solely by the user.

The respective accident prevention regulations and other generally recognised safety-related, occupational medical and road traffic regulations are to be adhered to.

Intended use also includes the strict compliance with the operating instructions and adherence to the operating, maintenance and repair instruc-tions specified by the manufacturer.

Consequential damageThe machine has been manufactured by HORSCH with great care. Nevertheless, even when used properly, malfunctions or complete failure may be caused by e.g.:

¾ blockage or seed bridging (i.e. caused by foreign bodies, moist seed or fertiliser, sticky dressing)

¾ Excessive wear on wearing parts (e.g. auger or PTO shaft)

¾ Damage caused by external influences ¾ Incorrect or inappropriate drive speeds and travel speeds

¾ Incorrect operation of the machine

You should therefore check the correct function of your machine before and during each use.

Compensation claims for damages which have not been caused by the machine, are excluded. This also includes that any liability for conse-quential damages caused by operating faults is excluded.

5

In these operating instructions

The operating instructions distinguish between three different types of warning and safety in-structions. The following graphic symbols are used:

important instructions!

if there is a risk of injury!

if there is a risk to life and limb!

It is important that all the safety instructions contained in these operating instructions and all the warning signs on the machine are read thoroughly

Ensure that the warning signs are legible and replace signs that are missing or damaged.

These instructions must be followed in order to prevent accidents. Inform other users of the warnings and safety instructions.

Do not carry out any operations which may affect the safe use of the machine.

Authorised operatorsOnly those persons who have been authorised and instructed by the operator may operate the machine. Operators must be at least 16 years of age.

The operator must hold a valid driving licence. He is responsible for third parties in the operat-ing area.

The person in charge must

¾ make the operating instructions available to the operator.

¾ Ensure that the operator has read and under-stood the operating instructions.

The operating instructions are a component part of the machine.

Protective clothingFor operation and maintenance you need:

¾ snug fitting clothing ¾ safety gloves to protect against sharp-edged machine parts.

¾ safety goggles to protect the eyes against dust or spray, when working with fertiliser

¾ follow the instructions of the fertiliser manu-facturer

¾ When handling dressing or dressed seed wear a respirator mask and safety gloves. Strictly observe the handling instructions given by the dressing manufacturer.

6

Safety and accident preventionThe following warnings and safety instructions apply to all sections in these operating instruc-tions.

Safety symbols

Watch out for fluids spraying out under high pressure, follow the operating instructions

00380133

Never reach into areas where there is a risk of crushing, as long as parts could still be moving!

00380134

No passengers are allowed to ride on the machine!

00380054

Read and adhere to the operating instructions before starting up the machine!

00380055

Stay clear of swinging area of re-tractable and extendible machine parts!

00380135

Switch the engine off and pull out the key before starting maintenance and repair work.

00380294

Never reach with your hands in the rotating auger.

00380163

Do not reach with hour hands into rotating parts, e.g. universal or drive shafts

00380147

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Loading hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work.

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Retract/extend the axle

Support stand

Unfold/fold up the auger

Identification marks on hydraulic hosesThe symbol is always found on the hose requir-ing pressure to bring the machine to transport position (raising, folding, etc.).



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Auger slide

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Retighten the wheel nuts / wheel bolts after 50 km or 10 hours. Tighten every day - see main-tenance overview.

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Operational safetyThe machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH.

All protective features and safety equipment, such as detachable protective devices, must be correctly in place and reliably functioning before the machine is put into operation.

¾ Check and tighten nuts and screws at regular intervals.

¾ Check tyre pressure regularly. ¾ In case of malfunctions immediately stop and secure the machine.

¾ Match the PTO shaft to the tractor and operate only with the specified guard.

Road traffic safetyWhen travelling on public roads one must strictly follow the applicable highway code.Before starting to drive check the function of lighting system and brake and mind the transport width and height.Always retract the sliding axle and fold in the auger.

Do not exceed the permissible axle loads, tyre carrying capacities and total weights, in order to ensure sufficient steering and braking capa-bilities. Handling is affected by the connected equipment. Always account the centrifugal mass of the implement, particularly when cornering.

Clean all soil off the machine / tyres before driv-ing on public roads.Passengers are strictly forbidden to ride on the machine!

On public roads with max. 25 km/h and only with an empty seed hopper.

Accident preventionIn addition to the operating instructions, it is important to observe the accident prevention regulations specified by agricultural trade as-sociations!

Attention!Take care of overhead power lines when driving with the auger unfolded!

Hitching / unhitchingThere is risk of injury to persons when hitching/ un-hitching the machine to the drawbar of the tractor.

¾ Secure the machine against rolling away. ¾ Take special care when reversing the tractor. Never stand between tractor and machine.

¾ Only park the machine on a firm and level surface.

¾ Operate the parking brake.

Brake systemThe auger wagon is equipped with a pneumatic service and parking brake system.

For road transportation the brake system must always be connected and fully functional. After hitching the machine and before transpor-tation you should always check the function and condition of the brake system and release the parking brake before setting off.

9

Service and maintenance ¾ Ensure that regular tests and inspections are always carried out to schedule, as specified in the operating instructions.

¾ Prior to performing maintenance and servicing work, ensure that the machine is positioned on firm, level ground and that it is properly secured against rolling away.

¾ Before cleaning the machine with high pres-sure cleaning equipment cover all openings, which should stay clear of water, steam or cleaning agents for reasons of safety or op-eration. Do not aim the water jet directly at electrical or electronic components.

¾ After cleaning, check all hydraulic lines for leaks and loose connections.

¾ Check hoses for chafing and signs of other damage. Remedy any faults immediately!

¾ Prior to working on the electrical system, disconnect it from the electric power supply.

¾ When performing welding work on the ma-chine, disconnect the cables from computers and other electronic components. The ground connection must be as close as possible to the welding point.

¾ Re-tighten screwed connections which have been loosened during servicing and mainte-nance work.

Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approx. 3 months to cure and could thus be damaged if this time has not yet expired.

Hydraulic connections ¾ Do not connect hydraulic lines to the tractor, before both hydraulic systems (machine and tractor) are de-pressurised.

¾ The hydraulic system is under high pressure. Check all lines, hoses and screwed con-nections regularly for leaks and any visible external damage!

¾ Only use appropriate aids when checking for leaks. Repair any damage immediately! Oil sprays can cause injuries and fire!

¾ In the case of injury, contact a doctor im-mediately!

Power sockets and connectors on the hydraulic connections between the tractor and machine should be colour-coded in order to exclude op-erating errors.

The control unit on the tractor must be secured or locked when not in use or when the machine is in transport position, in order to prevent accidents caused by unintended hydraulic move-ments or movements caused by per-sons other than the operator (children, passengers).

In operation ¾ Check the area around the machine (for chil-dren!) before setting off and starting operation of the machine. Ensure sufficient visibility.

¾ Do not remove any of the mandatory and supplied protective devices.

¾ Stay clear of the operating range of hydrauli-cally operated parts.

¾ Use access steps and treads only at standstill. Passengers are not allowed to ride on the machine during operation!

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Adapting the PTO shaft The PTO shaft must be adapted to the tractor before the machine can be used for the first time.

PTO shafts as well as overload and overrunning clutches depend on equipment and power.These items must never be replaced by other equipment.

The max. permissible drive speed of the PTO shaft and possible changes in transmission ra-tios can be found in the operating instructions for the attached rotary cross harrow.

Install the PTO shaft only with the engine stopped and the PTO-shaft switched off.

Use only PTO shafts with proper safety protec-tions!The PTO shaft locks must click into place.

Observe the working length

Working length of PTO shaft

Try to achieve maximum overlapping. During operation the PTO shaft must only be extended by half the tube connection overlap Pu that exists in fully retracted condition Lz.

PTO shaft offsetting angleThe PTO shaft offsetting angle in operation has a significant influence on the lifetime of the joints.

These angles should therefore be as small as possible, whereby the joints on tractor and machine side should have identical angles and should be parallel offset to one another when driving straight ahead.

With the machine hitched up, the pivot and hitch-ing point should be as close to the middle of the PTO shaft as possible.

Shortening the PTO shaft

Adapting the PTO shaft

¾ To adjust the length hold both PTO shaft halves next to each other in shortest operating position and marks the halves.

¾ Shorten the inner and outer protective tubes evenly.

¾ Shorten the inner and outer tube profile by the same length as the protective tube.

¾ Round off the cutting edges and clean of any chips. Then lubricate the PTO shaft.

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Before starting the PTO shaft make sure that all locks are properly engaged.

Hooking in the chain

¾ The holding chain must be hooked in so that a sufficient angle range of the PTO shaft is as-sured under all possible operating conditions.

¾ Do not use the holding chain to support the PTO shaft.

Assembling the PTO shaft

Assembling the PTO shaft

A - QS quick lockPull back the draw sleeve, until it remains in opened position. Slide the PTO shaft over the tractor's PTO-shaft, until the QS-lock clicks into place automatically. The draw sleeve must now rotate freely.

B - sliding pinPress the sliding pin while pushing the PTO shaft over the tractor's PTO-shaft, until the lock engages.

C - drawing lockPull the drawing lock back while pushing the PTO shaft over the tractor's PTO-shaft, until the lock engages.

12

Technology / operationTechnical dataDimensions and weightsTransport width: ....................................2.96 mTransport height: ................................. 4.00 mHeight with auger:................................ 5.00 mLength:..................................................8.13 mWorking width in the field:.....................3.55 m

Curb weight: ......................................6.700 kgAxle load empty: ................................5.280 kgDrawbar load empty: ......................... 1.420 kg

FieldAxle load max.: ................................28.500 kgDrawbar load max.: ........................... 4.000 kg

Standard designHopper volume: ......................................34 m³Auger - foldable ø: ..............................600 mmPTO-shaft to: ......................................700 rpm Brake: ...........................................pneumatic-Tyres: ........................................... 900/60 R32Load bearing capacity per tyre at2.4 bar: ........................................... 10.590 kg2.8 bar: ........................................... 11.590 kg3.2 bar: ........................................... 12.460 kg3.4 bar: ........................................... 13.010 kg 3.8 bar: ........................................... 14.025 kg

Tractor power requiredTractor power from: .............. 150 KW/200 PS1 x double acting: ..................Telescopic axle1 x double acting: .................Folding of auger1 x double acting: .........................Auger slide1 x double acting: ..................... support stand

Hitching-up the machine

Nobody is to remain between the trac-tor and the machine when hitching up.

Hitching-up: ¾ Hitch the machine up to the tractor. ¾ Connect hydraulic hoses, brake system lines and cables for lighting and weighing device.

¾ Release the parking brake, press the button on the brake valve up to do so.

Operate the control unit for the support and fold in the support.

Route cables, lines and tubes so that they will not be damaged during operation (when turn-ing).

Check plug connections (hydraulic, electric and pneumatic) for cleanliness and tight fit.Dirty connectors will contaminate the flowing media. The connectors therefore become worn and this results in malfunctions and failures in the connected assembly groups.

Plug-in couplings are colour-coded in order to avoid wrong connections.

When operating hydraulic components, slow down the control unit before the machine com-ponents reach the limit stop.

Load bearing capacity of tyres

When loading up to the max. load bearing capac-ity the tyres must be inflated to 3.8 bar.Otherwise overloading may cause damage to the tyres.Check the air pressure regularly, preferably every day!

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Plug and cable assignment:No. Design. Colour Function1. L yellow Indicator left2. 54 g - - - - - - 3. 31 white Ground4. R green Indicator right5. 58 R brown Taillight right6. 54 red Brale light7. 58 L black Taillight left

Check the road lighting equipment at regular intervals, to prevent any other road users from being endangered by negligence!

Road lighting equipment

Road lighting equipment

1. 7-pin plug2. Distribution box3. Tail-light, right3.1 Lamp, indicator3.2 Lamp, tail-light3.3 Lamp, brake light4. Tail-light, left4.1 Lamp, brake light4.2 Lamp, tail-light4.3 Lamp, indicator5. Spotlight in hopper6. Sensor7. Relay8. Spotlight on auger

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Hydraulic system

Hydraulics Titan 34 UW

1. Control unit2. Hydr. coupling3. Hydr. cyl. auger 4. Hydr. cyl. sliding axle5. Hydr. cyl. gate valve6. Hydr. cyl. suport

Tractor mounted control units must be secured or locked when not in use or in transport position.

No persons should be in the operating range or on the ladder when swinging the auger out and in.

During swinging operations slow down the control unit before the machine components reach the limit stop. ed sep 08

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Telescopic axleThe axle can be hydraulically extended in the field.This improves the stability on slopes and, due to different track widths relative to the tractor, reduces the compaction of soil.

When extending and retracting the axle operate the control unit and drive on slowly, until the axle is completely retracted or extended.

For road travel the axle must be com-pletely retracted. Then secure the control unit against unintended operation

15

Hopper emptyingAttention - Danger of electric shock!When working with unfolded auger check the height of overhead power lines.

Drive to the unloading point to empty the hopper

¾ Unfold the auger against the end stop. ¾ Switch on the PTO-shaft. The auger can be operated with a speed of up to 700 rpm.

¾ With increased tractor speed slowly open the gate valve with the control unit..The scale on the auger tube shows the posi-tion of the gate valve.

¾ When the emptying process is finished or the hopper is empty close the gate valve and switch off the PTO-shaft motor after short continuation of running the auger.

¾ Fold the auger back in, also in teh field. For road travel it must be folded in.

Hopper emptying auger

Residues inside the hopper can be removed through the gate valve in the hopper floor.For this purpose place a suitable container under the hopper and open the gate with the hand wheel.

Hand wheel for residue emptying

For cleaning or residue emptying it may be necessary to access the hopper.

The auger must not be switched on when do-ing this!Switch off the tractor and pull out the ignition key.

Emptying speed

The auger should be driven with approx. 700 rev-olutions per minute. With higher rotary speeds the drive may start to vibrate, which can lead to damage on the machine. Higher speeds do not necessarily increase the performance,because the unloading efficency drops with increasing speed, depending on the bulk material Previous experience shows that for most trypes of bulk material the max. unloading power is already reached at 500 - 600 rpm.

16

Parking the machineThe transfer wagon should be parked in a shed or under a roof so that no moisture can accu-mulate in the hopper. When parked outside the draining gate valve should stay open, so that rain water or snow can flow off.The gate valve on the auger should be opened so that the piston rod is retracted and thus pro-tected against corrosion.

When manoeuvring the machine, pay attention to the surroundings. No per-sons (children) are to remain in the manoeuvring area of the machine.

¾ Park the machine on level and solid ground. ¾ Extend the hydraulic support stand. ¾ Apply the parking brake, pull the red button on the brake valve down to do so.

¾ Disconnect hydraulic and electrical connec-tions and hook into storage holders.

¾ Disconnect brake lines ¾ Take off the PTO-shaft and store it in the receptacle provided for this purpose.

¾ Unhitching the machine ¾ Drain water from the air reservoir and close the hose couplings, if the machine is not used for a longer period of time.

¾ Store the computer of the weighing device in a dry room.

After transferring fertiliser, thoroughly clean the machine and hopper. Fertiliser is aggressive and speeds up the corrosion process. It especially attacks galvanised components like bolts.

TarpaulinThe attachment can be equipped with a tarpaulin (option) to cover the transported material. The tarpaulin protects the transported material against rain and dust.

Tarpaulin

The tarpaulin is reeled off and up over the at-tachment by means of the crank handle. For this purpose take the crank handle out of the bracket and move it along the travel direction to the rear.Turning the crank handle to reel the tarpaulin off and up.

Tarpaulin crank handle

In winter take care of the snow load.If there is a risk of heavy snowfall you should probably open the tarpaulin or park under a roof.The function of the rolling mechanism (elastic) may be impaired at low temperatures.

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Weighing equipment GT 400

Technical data

DimensionsLxHxW: 260 mm x 190 mm x 105 mm (10.25” x 8.0” x 4”)

Weight2.04 kg (4.5 lbs)

Help textsHelp texts in 10 languages, with long texts scroll through the display

Mains voltage for load cells8 VDC nominalable to control ten load cells of 350 Ohmshort-circuit proof

ATCAutomatic Temperature Compensation of the internal electronics for precise weighing

Load cell signalCompatible with load cells with a signal of more than 0.25 mV/V over the entire range

Auto Range(freely selectable) to increase the resolution of display countsfor weight values of 300 and 600 display counts

Plug-and-socket connectorWeather proof, round AMP plug-and-socket connector made of plastic, gold plated contacts

Electric power supply10.5 to 16.0 VDC160 mA nominal with four 350 Ω LC

Setting and calibratingvia front plate

HELLO

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Blocking mode (Hold) Is used in mobile applications to hold the dis-played weight at a steady level, if the scales is moving

Non-volatile memoryEEPROM

Operating temperature-29 °C to 60 °C-20 °F to 140 °F

Inputs for external signalsTare/Recipe in advance/Re-enter pre-settings

CleaningDo not use flowing water (high pres-sure cleaner, water hose) to clean the indicator.

Charging the battery and welding workDisconnect the cables from the weigh-ing indicator before you charge the battery or attempt to perform welding work on the machine. Otherwise the weighing indicator or the connected weighing rods may be damaged.

Gross rangeDisplay max. 999.999

Warning of a too low battery charge levelBecomes active at 10.5 V nominal

Pound (Lb)/Kilofreely selectable

DisplaySTD EZ 6-digit LCD 1.1” highEZ VIEW 6-digit LCD 1.7” high

Display resolutionAdjustable to max. 40,000 display counts 0.01, 0.02, 0.05, 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 100

Display refresh frequencyfreely selectable: 1, 2, 3, 4 times per second

Zero correction (Zero Track)freely selectable: on/off

Range accuracy±(0.1 % + 0.005 % °F) or (0.1 % + 0.009 % °C) full scales ± 1 Output-Count

Motion detector (Motion)freely selectable: on/off

Accuracy(0.005 % °F.) or (0.009 % °C) full scale ±1 Output-Count for 0.5 mV/V converter

HousingIP65, IEC 529

Weighing algorithm4 internally selectable digital filters for optimal performance(general, slow, fast and lock-on)

19

Operation of weighing indicator

1. Hold depressed for 3 seconds to set the weighing indicator to zero

2. Start and stop out-metering registration; the indicator shows the out-metered quantity and directs the data to the serial interface (if available)

3. Change name (ID) and show cumulative values

4. Switch the weighing indicator on and off

5. Net Arrow flashes when you are in net weighing mode

6. Print Arrow flashes when printing is started

7. Gross Arrow flashes when you are in gross weighing mode

8. Unload Arrow flashes when you are in loading or out-metering mode

9. Power supply interface – Connection for mains supply cable

10. Load cell interface – Connection for J-Box cable

11. Serial interface/printer interface – Printer/DDL connection (optional)

9 10 11

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Switch the weighing indicator on or off

1. Press , to switch the indicator on or off

Set the weighing indicator to zeroAttention: If the weighing indicator has not been set to 0 correctly, this will adversely affect the gross weight. The metered out (net) weight will be indicated directly.

1. Hold depressed for 3 seconds to set the weighing indicator to zero

Loading and out-metering

After loading the wagon comply with the follow-ing instructions to register out-metering.Attention: For highly accurate registering park the machine on level ground.

1. Press , to start the out-metering registra-tion. The display alternately shows "0 kg" and "unload". The arrows at NET and UNLOAD are flashing.

Start out-metering or spreading. The display shows the out-metered quantity and unload.

2. Press , when you have finished out-metering. The out-metered quantity is added to the cumulated quantity and is then either printed out or saved in the DDL. The arrow near PRINT flashes while data are being saved.

UNLOAD

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Attention: Printing and saving data to the DDL is only pos-sible with a serial interface (J905).

3. The weighing indicator subsequently shows the remaining weight in the wagon.

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Printing field-ID and cumulative values

Changing the field-IDEnter name of customer or field-ID or number

1. Press . The display shows field, followed by a name or a number with the left character or digit flashing.

2. Press , to change the flashing character or digit. Press , to choose the next charac-ter or digit.

3. Use to scroll through the character list from back to front.

4. Press , to save changes and to access "Print cumulative values".

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Printing cumulative values(only with optional serial interface)Saves cumulative values in the PRTACC format.

1. After saving the field ID (see above) the dis-play shows PRTACC for a moment, followed by the cumulated weight.

2. Press , to return to the gross weighing mode, or

3. Press , while the cumulated weight is shown in the display. The memory is then erased. The indicator shows “ACCUMULATOR geheugen leeg” and automatically returns to the gross weighing mode.

Save/print gross weight(only with optional serial interface)

1. Hold 3 seconds depressed when you add the displayed weight manually to the ac-cumulated values or if you would like to send the values to the printer or the DDL.

prtacc

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540O

1

¾ The weights are added, until you submit the command "Delete".

¾ The weight is always saved as a positive value.

Print formats3 print formats are available for saving/printing the accumulated value (PRTACC) and the field data (FIELD ID).

The following data will be printed/saved: ¾ Field-ID ¾ Weight ¾ Weight label NE (net), GR (gross) ¾ Cumulative weight ¾ Printing of cumulative label ¾ Date and time

PRTAC1: FIELD ID, 4856, GR, 274575, PA, 05FE08, 1:44P

PRTAC2: FIELD ID, 05FE08, 1:44P 4856, GR, 274575, P PRTAC3: FIELD ID, 5977, KG, GR, 309719, PA, 05FE08, 4:42P

Additional output of the weight unit (kg or lb). See "Setting" to change the print format (PRTMFT)

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Menu 1 to 4 and calibration

Due to the different possibilities of setting the indicator, this function can be designed highly flex-ible. You find all possibilities in the following table.Perform steps 1 to 6 to access the settings menu.

1. Hold and depressed for 3 seconds to access the settings menu.

2. Press , to select the desired menu – 1, 2, 3, 4 – CALIB or END.

3. Press , to choose the menu.

4. Press , to leaf through the different settings.

5. Press , to change a setting.

6. Press , to save changes and to jump to the next setting.

7. Keep depressed and then press , to return to the weighing mode.

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Setting(Display)

Option (Display) Description

Menu 1: Basic function of most weighing indicatorsLanguage English

DutchFrenchGermanSpanishDanishHungarianand others

Language in which settings and texts will appear in the display

Display unit Refreshing of the display 1, 2, 3 or 4 times per second

Field-ID Field, customer or wagonMenu 2: Time, printing, communication and weighing functions

Time display 24 hours Time display AM/PM or 24 hoursTime xx:xx:xx Setting time with and

Date display e.g. DDMMYY Date displayDate xx:xx:xx Setting date with and

Print 1 line on / off All data will be printed in 1 linePrint format depending on selection Choose print formatCumulative value Reset print accumulator

Menu 3: calibration setting for weighing indicatorDisplay Count 01, 02, - 20, 50, 00 Choose the steps (kg) to be used to indicate

the weight increase.With too small steps the weight will become unstable.

Display unit lb / kg Display in lb or in kgCapacity 25 000 Enter the maximum loading weight

Menu 4: Pre-setting, ration and counter functionsnot used with the GT 400

Changing setup and calibration number

Before you attempt to change these values you should consult your Digi-Star dealer.

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With the SETUP-No. you can check the follow-ing functions:

¾ Weighing method (W MTHD) ¾ Units - (KG or LB) ¾ Show counter reading ¾ Gain ¾ Scale capacity

Calibration

1. Weigh the tractor with the empty reloading wagon and write down the weight.

2. Press button and switch on the weigh-ing equipment.

3. Press button for 3 seconds to set the display to "0".

4. Load the reloading wagon with 15 - 25 t. The higher the weight, the higher the calibration accuracy. Write down the indicated weight, e.g. 20780 kg.

Calibrating the scalesShould the display deviate from the actual weight, or after repair work on the weighing sys-tem, the weighing facility needs to be calibrated.This requires a vehicle scales suitable for the weight of the tractor and the fully loaded Titan.

During the setup process you may change the "SETUP" and "CAL" figures.Both figures are displayed during the self-test and must be noted.

Stable figures should be displayed during cali-bration.This process does not rectify any instabilities, inconsistencies or "Range" messages.

Running a self-test

1. Press the button , until KG or LB starts flashing in the display.

2. Release the button and press , to start the self test.

3. When the numbers appear press the button , to stop the self-test and to write down

the numbers.

SETUP No.: ________________________

CAL No.: ___________________________

4. Press the button to restart the self-test.

TEST

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5. Now drive the tractor with the loaded reload-ing wagon onto the scales, weight the vehi-cle and write down the weight, e.g. minus the curb weight from point 1, results in 20600 kg.

6. Press the keys and for approx. 3 seconds. The display shows "SETUP" with a 6-digit number (the right digit is flashing).

7. Press button . The display shows "CAL" with a 5-digit number (the right digit is flash-ing) - the previous calibration value. Write down this number.

8. Now you can calculate the new calibration value.

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CAL 21350

7

9. Enter the new calibration value (the right digit is flashing). Keep pressing the button , until the cor-rect number is displayed.Press button , to move to the next digit to the left - the digit flashes.Keep pressing the button , until the cor-rect number is displayed.Repeat this process, until the new calibration value has been entered.

10. Finally press the button to save the new calibration value. The display returns to the weight indication.

11. Check the display with the known weight once again.

21165

1341

Weight (scales) Weighing display

e.g.20.600 kg 20780 kg

The new calibration value is 21165

x 21350 = 21165

x old calibration value

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Rail Mountwith rail mount

Wing Mountwith wing mounts

Wedge mountwith wedge

Symbol Article-No. DescriptionA 403769 Bracket - Str Top MountB 403980 Bracket - Robo MountingC 403770 Bracket - Wing MountD 405069 U Bolt 1/4 20 x 3,25 ZPE 403771 Modified Plastic Wedge MountF 405124 Mount Bracket with U - BoltsG 405084 Nut 1/4 20 Top Locking Flange

Installation

Ram holderStandard

U - Bolt Basewith strap bolt

Twist Lockwith sucker

Symbol Article-No. DescriptionA 403180 Ram MountB 403179 Mount Base 1" Ball U-BoltC 404230 Ram Suction cup W/Twist Lock

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Wiring of weighing equipment

Electric power supply1 red + 12 V2 black Earth3 orange 12 V relay output4 blue external output

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J-Box pin assignment1 red 12 V +2 green Signal -3 white Signal +4 black Earth5 colourless Shielding

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Does reading out the weighing indicator run stable?

Does the weighing indicator switch on?

If reading out runs unstable or if [± RANGE] is flashing, disconnect the J-Box cable from the weighing indicator.Does the problem still exist?

Load each load cell with your personal weight. Does the indicator respond to this load?

Are all values positive?(In case of negative values the corresponding load cell has most likely been installed the wrong way around).

Is the display on the weighing indicator identical with the load applied to the load cells?

The weighing indicator has most likely been incorrectly configured and calibrated. Check the label on the underside. This label informs about the type of load cells the indicator has been calibrated for. If your press on the ON-button while the weighing indicator is switched on, the configuration (SETUP) and calibration numbers (CAL) will be displayed one after the other. These must be identical with the numbers on the stickers on the bottom side of the unit. For more information please consult your dealer.

Repair or replace the J-Box.

Check J-Box and load cell cables for loose contacts, cuts, weak spots and damage.

Indicator most likely defect. Check another one, just to be on the safe side. Attention: Electric interferences (caused by mobile phones, CB-equipment, radio towers, electric motors, etc.) may influence the function. Load cells must not be fastened to hydraulic lines or containers.

Poor connectionCheck the electric power supply for poor connection/contacts. Move the cable to and fro.

Poor power packReplace the power pack A weak power pack may mistakenly be found fully functional, if tests are carried out without or with too low charge.

Incorrectly connected.Connect the red strand to plus, the black strand to the minus pole.If you check the voltage by means of a multimeter, do you measure via pin 1 (positive) and pin 2 (negative)? The meter should indicate a value between 10.5 and 14.5 VDC. If a tractor power supply is used: connect the black strand to plus and the white strand to minus.

Inappropriate weighing indicatorTry again with another weighing indicator (possibly a different model or another configuration).

Loosen the cover from the J-Box.

Is the J-Box damp from inside?

Check connectionsWatch the display while you move cables and strands and while you apply pressure to the printed circuit board in the J-Box. You will recognize if a connection has come loose or has been poorly soldered.

Poor connection or loose strands in the J-Box?

Continue on the next page.

Dry out the J-Box (with hair dryer). Check whether the spigot nuts are tight. have the cables been installed in such a way, that water can run off? Has the sealing been damaged?

Trouble shooting Start

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Loosen all strands of the load cell cable from the terminals on the J-Box. Leave the weighing indicator switched on while you loosen and reconnect the strands. Sort-circuit of the strands will neither damage the cells, nor the indicator. Does reading out run stable after disconnecting the load cells?

Replace the J-Box Please bear in mind that any electrical disturbances (caused by mobile phones, CB-equipment, radio towers, electric motors, etc.) may influence the function of the weighing indicator.

Write down the values read out of the weighing indicator with connected load cell.

Set the weighing indicator to zero an load the connected load cell with your own weight. Write down the increase in weight. If only one load cell is connected, a too high value will be displayed.

Repeat these steps with all load cells. Do not forget to write down the read out values for all load cells.

Do not expect to achieve identical read out values when connecting each load cell. There may be major differences between the individual load cells, above all if a load cell is carrying a higher load.

Set the weighing indicator to zero (hold the ZERO-button depressed for 3 seconds). The value 0 appears in the display of the weighing indicator.

Attention: Connect the load cells individually and one after the other (not at the same time) to the J-Box. Each of the load cells provides a read-out value. When testing watch out for irregularities or stability problems when reading out, flashing of [± RANGE] in the display, indication of negative values, etc. If reading the weighing indicator does not run properly for one of the load cells, this particular load cell may be out of order.

Connect another load cell to one of the terminals on the J-Box. The value displayed for the individual load cells depends on their type and the applied load. Then displayed values should normally be positive and stable.

Attention: If the load cell responds to your weight, the J-Box is OK. Otherwise either the load cell or the J-Box is not OK. Test the other load cells. If the reading out process runs unchanged, the J-Box is defective; replace it.

Connect the load cell. Write down the value of the first load cell. Loosen the load cell and set the weighing indicator to zero. Second value in the display. Set the indicator back to zero and load the connected load cell; write down the increase in weight.

If you had set the indicator to zero and subsequently loaded a load cell with your own weight, the weighing indicator will most likely indicate three to four times your weight. Under load all load cells should approximately show the same value.Poor load cells lead to unstable reading out; [± RANGE] is flashing in the display or the displayed value is lower or higher than three-times the mean value of the other load cells. Differences can point to deficiencies on the load cell or other problems.

Continuation

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Hitching-upThe tractor must therefore always be secured with the parking brake.When hitching up connect the pneumatic brake hose coupling "Brake" (yellow) first and then the pneumatic brake hose coupling "Provision" red.Press the parking brake button up and release the parking brake.

UnhitchingThe tractor must therefore always be secured with the parking brake when unhitching.When unhitching disconnect the red pneumatic brake hose coupling first and the yellow one after.

The machine always needs to be secured with the parking brake (1), to prevent the auger wagon from rolling away in case of a pressure loss in the service brake. For this purpose pull the parking brake button down.

Brake valve

1. Operation of parking brake2. Operation of service brake3. Brake power controller

The parking brake works with spring brake cylinders. With the air reservoirs fully filled the brake can also be released manually and the auger wagon can be moved without braking function.

Brake systemThe transfer wagon is equipped with a pneu-matic dual-circuit brake system with spring brake cylinder.

Pneumatic brake

1. Pneumatic brake hose coupling "Brake" yellow2. Pneumatic brake hose coupling "Provision" red 3. Pipe filter4. Trailer brake valve with brake pressure regulator 5. Air reservoir6. Drain valve 7. Spring brake cylinder

Adjusting the brake power controllerThe brake pressure regulator reduces the ap-plied braking pressure.

This setting must be manually adapted to the load condition. The adjustment lever can be set either to "No load - Partial load - and Full load".For road travel the tank must be empty, accord-ingly the lever must be in "No load" position.

1 2

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1 Anschluß Bremse gelb2 Anschluß Vorrat rot3 Rohrleitungsfilter4 Anhängerbremsventil5 Luftkessel6 Entwässerungsventil7 Federspeicherbremszylinder

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However, the machine must be hitched up beforehand or secured against roll-ing by other suitable means.Driving without brake on public roads is prohibited.

Releasing the brake:Press the service brake button (2) up, this re-leases the service brake.Then press the parking brake button (1) up to release the parking brake.

Before parking the machine pull the parking brake button down again to apply the parking brake.

Maintenance: ¾ Drain the air reservoir every day during op-eration.

¾ Clean the line filter as required, but at least once every year.

¾ Check the brake system for wear every year and renew as required.

Pipe filter

End of the seasonFor functional safety of the valves, anti-freeze agent should be mixed to the compressed air (follow the operating instructions of the tractor manufacturer).This agent maintains the elasticity of the seals and reduces rust deposits in lines and reservoirs.

As a preventive measure against damage caused by moisture, the pneumatic brake hose couplings can be covered with plastic lids or a plastic bag.

Emergency releasing facilityIn events of emergency the spring brake cylin-ders can also be released manually. For this purpose back out the screw on the spring accumulator housing, until the brake is released.

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Maintenance and Servicing

Observe the safety instructions for maintenance and servicing.

Your machine has been designed and con-structed for maximum power, efficiency and user-friendliness according to a multitude of operating conditions.

Your machine has been checked at the factory and by your appointed dealer prior to delivery in order to determine that the machine is in perfect condition. The recommended maintenance and servicing work should be carried out at regular intervals in order to maintain failure-free opera-tion.

CleaningThe recommended cleaning and maintenance work should be carried out at regular intervals in order to maintain operational availability and guarantee optimum performance.

The hydraulic cylinders and bearings should not be cleaned with a high-pres-sure cleaner or direct water jet. The seals and bearings are not waterproof under high pressure.

Maintenance PeriodsThe maintenance intervals are determined by various different factors. Various operating, weather and soil conditions as well as working speeds affect the mainte-nance intervals, but also the quality of the lu-bricants and cleaning agents used determines the time interval required until the next period of maintenance work.

The specified maintenance intervals can there-fore only be regarded as an indication. The intervals of maintenance work affected have to be adjusted to suit the conditions shoud there be any deviations from normal operating conditions.

Regular maintenance forms the basis for a serv-iceable machine. Serviced machines lower the risk of malfunctions and guarantee the efficient application and operation of machines.

StorageShould the machine not be used for a longer period of time:

¾ if possible, store machine under a roofed area. ¾ protect the machine against rust. only spray with biologically degradable oils i.e. rape oil.

¾ rotect the piston rods of the hydraulic cylinders against corrosion.

Do not spray plastic and rubber parts with oil or corrosion protection agent. These parts could become brittle and break.

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Lubricating MachineThe machine should be lubricated regularly and after every pressure wash.This ensures operational reliability and reduces the costs of repair work and down times.

HygieneWhen used according to regulations, lubricants and mineral oil products present no danger to health.You should, however, avoid longer contact to the skin and not breathe in any fumes.

ServiceHORSCH hopes you are completely satisfied with your machine and the HORSCH company itself.

Please contact your distribution partner in the event of a problem.The customer service employees of our distribu-tion partners and customer service employees of the company HORSCH are available for your support.

Please help us solve any technical faults as soon as possible.

Provide the customer service staff with the fol-lowing details in order to prevent unnecessary queries.

¾ Customer No. ¾ Name of customer service advisor ¾ Name and address ¾ Machine model and serial number ¾ Purchase date and operating hours ¾ Type of problem

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Maintenance scheduleMaintenance overview Titan 34 UWAfter the first few operating hours Work instructions IntervalRetighten all screw and plug-in connections, hydraulic connections andespecially the wheels.

Due to material settlements or e.g. paint residues between screw connections or on wheel studs even properly tightened screw connections can become loose, resulting in leaking hydraulic connections and worn out bore holes in the wheel rims.

Retighten the wheels - allM18 x 1.5 - 300 NmM22 x 1.5 - 510 Nm

¾ initially after 10 hours or 50 km ¾ then after 10 hours or 50 km ¾ then retighten every day, until the screws have settled and further tightening is no longer possible

¾ then always before the start of the season and every 50 operating hours.

in operationPTO shaft Lubricate the universal joints, grease the sliding tube 50 hoursDrive shaft bearings Grease the bearings 50 hoursDouble-cardan universal joint on gearbox Lubricate the universal joint 50 hoursSliding axle grease 50 hoursFolding cylinder Lubricate the bolts 50 hoursDischarge gate grease as requiredFrame and frame connecting parts Check for condition, tight fit and wear prior to useHydraulic hoses and components Leak tightness, fastening and chafing prior to usegrease Check the oil level

Oil change approx. 5.5 l (80W - 90)prior to use2 years

Gearbox (without feed pipe) Oil change approx. 1.5 l (80W - 90) 2 yearsWheels, wheel nuts and air pressure Check condition, tight fit air pressure up to 3.8 bar prior to useRoad lighting equipment and warning plates

Condition, function and cleanliness prior to use

at the end of the seasonComplete machine Carry out servicing and cleaning workPiston rods on hydraulic cylinders Use oil, grease or other means to protect piston rods

against corrosion

Double-cardan universal joint Drive shaft

Lubrication points

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¾ Fill in new gear oil 80W-90 approx. 5.5 l through the filler opening (2), until it reaches the bottom edge.

¾ Turn the filler and oil level inspection plug back in.

Worm gear

Oil change:Remove the gearbox to change the oil.

¾ Fix the worms in position with wooden wedges.

¾ Loosen the three screws for the bracket on the worm tube.

¾ Pull out the gearbox. ¾ Pull the drive shaft carefully out and lwt the old oil run into a suitable container.

¾ Fill in approx. 1.5 l of gear oil 80W-90. ¾ Push the drive shaft carefully back in. ¾ Slide the gearbox over the worm and fasten it with the three screws.

¾ Remove the wooden wedges.

Folding cylinder

2

1

Gearbox oil change

Main gearbox

1. Drain plug2. Filler and level inspection plug

Oil level inspection:To check the oil level loosen plug (2), the oil level must reach the bore.

Oil change: ¾ Run the gearbox for a short while, so that the oil warms up and becomes thinner.

¾ Switch off PTO-shaft and tractor. ¾ Place the old oil collecting basin under the plug (1) and unscrew both plugs (1 and 2).

¾ Let all oil drain out and then turn the plug (1) in again.

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Bolt tightening torques - metric bolts in NmSize

ø mmPitchmm

Type of bolt - property classes Wheel nuts/ Wheel bolts4.8 5.8 8.8 10.9 12.9

3 0.50 0.9 1.1 1.8 2.6 3.0

4 0.70 1.6 2.0 3.1 4.5 5.3

5 0.80 3.2 4.0 6.1 8.9 10.4

6 1.00 5.5 6.8 10.4 15.3 17.9

7 1.00 9.3 11.5 17.2 25 30

8 1.25 13.6 16.8 25 37 44

8 1.00 14.5 18 27 40 47

10 1.50 26.6 33 50 73 86

10 1.25 28 35 53 78 91

12 1.75 46 56 86 127 148

12 1.25 50 62 95 139 163

14 2.00 73 90 137 201 235

14 1.50 79 96 150 220 257

16 2.00 113 141 214 314 369

16 1.50 121 150 229 336 393

18 2.50 157 194 306 435 509

18 1.50 178 220 345 491 575 300

20 2.50 222 275 432 615 719

20 1.50 248 307 482 687 804

22 2.50 305 376 502 843 987

22 1.50 337 416 654 932 1090 510

24 3.00 383 474 744 1080 1240

24 2.00 420 519 814 1160 1360

27 3.00 568 703 1000 1570 1840

27 2.00 615 760 1200 1700 1990

30 3.50 772 995 1500 2130 2500

30 2.00 850 1060 1670 2370 2380

Bolt tightening torques - metric bolts

These tightening torques only serve as a guideline and are generally valid.Screws and nuts must thereby not be treated with lubricants, because this would change their coefficient of friction.

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Bolt tightening torques - imperial bolts in NmBolt diameter Strength 2 Strength 5 Strength 8

No marking on head 3 markings on head 6 markings on headInch mm Coarse thread Fine thread Coarse thread Fine thread Coarse thread Fine thread

1/4 6.4 5.6 6.3 8.6 9.8 12.2 13.5

5/16 7.9 10.8 12.2 17.6 19.0 24.4 27.1

3/8 9.5 20.3 23.0 31.2 35.2 44.7 50.2

7/16 11.1 33.9 36.6 50.2 55.6 70.5 78.6

1/2 12.7 47.5 54.2 77.3 86.8 108.5 122.0

9/16 14.3 67.8 81.3 108.5 122.0 156.0 176.3

5/8 15.9 95.0 108.5 149.1 169.5 216.0 244.0

3/4 19.1 169.5 189.8 271.1 298.3 380.0 427.0

7/8 22.2 176.3 196.6 433.9 474.5 610.0 678.0

1 25.4 257.6 278.0 650.8 718.6 915.2 1017

1 1/8 28.6 359.3 406.8 813.5 908.4 1302 1458

1 1/4 31.8 508.5 562.7 1139 1261 1844 2034

1 3/8 34.9 664.4 759.3 1491 1695 2414 2753

1 1/2 38.1 881.3 989.8 1966 2237 3128 3620

Bolt tightening torques - imperial bolts

These tightening torques only serve as a guideline and are generally valid.Screws and nuts must thereby not be treated with lubricants, because this would change their coefficient of friction.

08/2012 Titan 34 UW - HORSCH | Home€¦ · of age. The operator must hold a valid driving licence....

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