03100- General Technical Requirements · SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03100 –...

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 TABLE OF CONTENTS

© 2014 Casper, Phillips & Associates

This work was prepared under a product license agreement between Canaveral Port Authority and Casper, Phillips & Associates. Under this license agreement, Canaveral Port Authority has the right to use the electronic product of

these specifications to prepare a new copy of this specification, prepare a new specification designated as different work, and to copy and distribute the specification of said work as it sees fit. To grant permission to third parties to

copy and distribute the specifications, all for the sole purpose of enabling potential bidders or contractors of any tier to bid on or to work on Canaveral Port Authority projects. All rights reserved.

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Contents

DIVISION 1 – DESCRIPTIONOF WORK ....................................................................................................... 3 Section 01010 – DESCRIPTION OF WORK ............................................................................................... 3

PART 1 - GENERAL ................................................................................................................................................. 3 PART 2 - WARRANTY .............................................................................................................................................. 3

DIVISION 3 - TECHNICAL REQUIREMENTS ................................................................................................ 4 Section 03100 - GENERAL TECHNICAL REQUIREMENTS ...................................................................... 4

PART 1 - GENERAL ................................................................................................................................................. 4 PART 2 - REFERENCE STANDARDS ..................................................................................................................... 5 PART 3 - ENGLISH/METRIC EQUIVALENTS .......................................................................................................... 6

Section 03300 – TECHNICAL SUBMITTALS .............................................................................................. 7 PART 1 - GENERAL ................................................................................................................................................. 7 PART 2 - PROCESS ................................................................................................................................................. 8 PART 3 - SUBMITTALS .......................................................................................................................................... 11

Section 03500 – DESIGN CRITERIA ........................................................................................................ 12 PART 1 - GENERAL ............................................................................................................................................... 12 PART 2 - DEFINITION OF LOAD NAMES ............................................................................................................. 12 PART 3 - LOAD COMBINATIONS .......................................................................................................................... 14

DIVISION 11 – MISCELLANEOUS EQUIPMENT ........................................................................................ 15 Section 11000 – SPREADER .................................................................................................................... 15

PART 1 - GENERAL ............................................................................................................................................... 15 PART 2 - PRODUCTS ............................................................................................................................................ 16

Section 11850 – NAMEPLATES AND SIGNS ........................................................................................... 19 PART 1 - GENERAL ............................................................................................................................................... 19 PART 2 - PRODUCTS ............................................................................................................................................ 19 PART 3 - EQUIPMENT NAMEPLATES .................................................................................................................. 20 PART 4 - PAINTED SIGNS ..................................................................................................................................... 20

Section 11900 – LUBRICATION ............................................................................................................... 21 PART 1 - GENERAL ............................................................................................................................................... 21 PART 2 - DESIGN ................................................................................................................................................... 21 PART 3 - PRODUCTS ............................................................................................................................................ 21

DIVISION 12 – MANUFACTURING .............................................................................................................. 23 Section 12100 – QUALITY CONTROL ...................................................................................................... 23

PART 1 - GENERAL ............................................................................................................................................... 23

DIVISION 13 – FINISHES ............................................................................................................................ 24 Section 13100 – PAINTING ....................................................................................................................... 24

PART 1 - GENERAL ............................................................................................................................................... 24

DIVISION 14 - TESTING AND TRAINING .................................................................................................... 25 Section 14300 – ACCEPTANCE TESTING .............................................................................................. 25

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 TABLE OF CONTENTS

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PART 1 - GENERAL ............................................................................................................................................... 25 PART 2 - TESTING OF EACH SPREADER ........................................................................................................... 25

Section 14800 – INSTRUCTION OF MAINTENANCE PERSONNEL ....................................................... 26 PART 1 - GENERAL ............................................................................................................................................... 26 PART 2 - EXECUTION ............................................................................................................................................ 26

DIVISION 15 – MANUALS ............................................................................................................................ 27 Section 15200 – SPREADER MAINTENANCE MANUAL ......................................................................... 27

PART 1 - GENERAL ............................................................................................................................................... 27 PART 2 - PRODUCT ............................................................................................................................................... 27

Section 15900 – RECORD DRAWINGS ................................................................................................... 29 PART 1 - GENERAL ............................................................................................................................................... 29 PART 2 - PRODUCTS ............................................................................................................................................ 29 PART 3 - EXECUTION ............................................................................................................................................ 30

DIVISION 16 - SPARE PARTS ..................................................................................................................... 31 Section 16000 – SPARE PARTS .............................................................................................................. 31

PART 1 - GENERAL ............................................................................................................................................... 31 PART 2 - REQUIRED SPARE PARTS ................................................................................................................... 31 PART 3 - RECOMMENDED SPARE PARTS LIST ................................................................................................. 31

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 01010 – DESCRIPTION OF WORK





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DIVISION

Section

1 – DESCRIPTIONOF WORK

PART 1 -

01010 – DESCRIPTION OF WORK

1.01 DESCRIPTION

GENERAL

A. The project is to provide spreaders for Cranes 1 and 2 at Canaveral Port Authority. The spreaders shall mate with the existing headblocks and umbilical cables.

B. The spreaders shall operate the same as the existing Bromma spreaders so that the crane control system does not require any modifications to switch between the existing and new spreaders.

PART 2 -

2.01 DESCRIPTION

WARRANTY

A. Contractor shall unconditionally guarantee the materials and workmanship on all materials and/or services for a period of 1-year from the date of Acceptance of the last spreader.

B. Warranty shall include cost for the parts and labor to remove and replace any warranty item.

C. Within the guarantee period, if any defects occur which are due to faulty material and/or services, the Contractor at his expense, shall remove, repair or adjust the condition, or replace the material and/or services to the complete satisfaction of the Owner.

D. These repairs, replacements, or adjustments shall be made only at a time least detrimental to the operation of the Owner’s business.

END SECTION 01010

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03100 – GENERAL TECHNICAL REQUIREMENTS





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DIVISION

Section

3 - TECHNICAL REQUIREMENTS

PART 1 -

03100 - GENERAL TECHNICAL REQUIREMENTS

1.01 RELATED WORK SPECIFIED ELSEWHERE

GENERAL

The provisions and intent of the Contract, including the General Conditions, Supplementary Conditions, and other sections of the Technical Requirements, apply to this work as if specified in this section.

1.02 RATED LOAD

Two containers 20' long, 9'-6½" high and 8'-6" wide; weighing, with their contents, 65 tonnes. The contents (centers of mass) of the two containers may be eccentric to the geometric centers of the containers, and the two containers may be of unequal weight.

1.03 AMBIENT CONDITIONS

A. Temperature

The Crane shall be fully operable and suitable for exposure to a marine environment and temperature from a low of -4ºC (24°F) to a high of 40ºC (104°F).

B. Wind

1. Mean wind speed: 13.2 mph (21 kph)

2. 100 year mean recurrence interval wind: 135 mph (217 kph)

3. The Operating Wind Speed shall be 40 mph, q=4.1 psf (18 mps (65 kph), q=200 Pa) assumed uniform over the full height of the Crane applied in any direction.

C. Humidity

Design relative humidity range shall be up to 100%.

1. Maximum: 100%

2. Annual average at 7 AM: 88%

3. Annual average at 1 PM: 56%


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D. Rainfall

1. Annual average: 52 inches (1320 mm)

2. Monthly average for September: 7.2 inches (183 mm)

3. Maximum recorded in a 2-hour period: 6.9 inches (175 mm)

4. Average number of thunderstorms per year: 75

1.04 SAFETY

A. In addition to the requirement of applicable codes and standards and of other sections of this specification, all concepts and designs shall be such that no single electric (power or control), mechanical component malfunction will cause damage to the Crane, or endanger life.

B. Attention is directed to local government and regulating agencies’ special requirements regarding safety of any equipment capable of releasing stored energy. Whenever possible, lockout devices shall be provided to assure safety for maintenance personnel who are servicing such equipment.

C. In general, the OSHA lockout requirements are adequate for electrical equipment lockouts.

D. If possible, component failure shall safely stop the operation. If this is not possible, a redundant system shall be supplied. The redundant system shall both safely stop the Crane and prevent further Crane operations until the Crane maintenance personnel take appropriate action.

1.05 PRODUCT DESIGN

No product shall be supplied which is a clone, copy, or reverse engineered version of another manufacturer's standard product.

1.06 TECHNICAL INTERPRETATION

The order of precedence shall be these specifications, the Standards, the manufacturer’s requirements.

PART 2 -

Unless otherwise specified, the current applicable recommendations at the tender date of the following organizations shall be used. Abbreviation Organization

REFERENCE STANDARDS

AFBMA Anti-Friction Bearing Manufacturer's Association ANSI American National Standards Institute ASME American Society for Mechanical Engineers ASNT American Society for Non-destructive Testing ASTM American Society for Testing and Materials AWS American Welding Society BSI British Standards Institute DIN Deutsche Industrie Normen EPA Environmental Protection Agency


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FEM Federation Europeene de la Manutention IEEE Institute of Electrical and Electronic Engineers IPCEA Insulated Power Cable Engineers Association ISO International Standards Organization NEC National Electric Code NEMA National Electrical Manufacturer's Association NETA National Electric Testing Association NFPA National Fluid Power Association OSHA Occupational Safety and Health Administration SPC Society for Protective Coatings UL Underwriters Laboratories, Inc.

PART 3 - ENGLISH/METRIC EQUIVALENTS

English

Metric

1 inch 25.4 mm 3.2808 feet 1 M 1 pound 4.448 N 1 kip 4.448 KN 2.205 kips 1 M.T. (tonne) 0.984 L.T. 1 M.T. (tonne) 2,205 pounds 1 M.T. (tonne) 2,000 pounds 1 S.T. (short ton) 2,240 pounds 1 L.T. (long ton) 3.28 fpm 1 Mpm 2.24 mph 1 Mps 3.28 fps 1 Mps 1 psf 47.9 N/(M)2 (Pascals) 1 ksi 6.894 N/(mm)2 1 ksi 0.689 KN/(cm)2 0.145 ksi 1 N/(mm)2 145 psi 1 Mpa 14.5 psi 1 bar 0.145 psi 1 kPa 1 BTU 2.93x10-4 KW-hr 1 foot candle 10.8 lux 1 foot pound (ft.lb) 1.3559 Newton Meter (NM) 0.735 ft.lb 1 NM 1 horse power (HP) 0.746 KW

END SECTION 03100

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03300 - TECHNICAL SUBMITTALS





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Section

PART 1 -

03300 – TECHNICAL SUBMITTALS


GENERAL


1.02 SUBMITTALS

A. The Contractor is fully responsible for compliance with the Contract documents, the accuracy, proper fit, and coordination of all parts of the work.

B. The term "Submittal" by itself is used in this Section to mean original submittal, resubmittal, or corrected submittal unless the qualified term is used.

C. Required submittals are listed in this Section, Parts 3 through 10. Each Part is divided into numbered paragraphs (3.01, 3.02, etc.). Paragraphs are further broken into sub-paragraphs (A, B, C, etc.). Each sub-paragraph of each paragraph of each Part shall be considered a separate submittal.

D. Submittals shall be bundled by numbered paragraph (3.01, 3.02, etc.). Each bundle shall be sent to Owner for review in a single package.

1. Any submittal, which, upon examination by the Engineer, shows evidence of not having been thoroughly checked, will be returned to the Contractor for completion of checking before any part of the submittal will be considered for review.

2. Partial or incomplete submittals will be immediately rejected, not reviewed, and returned for resubmittal.

E. Submittals shall be sent in a logical sequence.

1. Some submittal bundles may contain items from previously approved submittals.


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F. The Contractor shall submit three (3) paper copies of each complete submittal. All Submittals shall be numbered and reference the specification section they apply to. The paper copies by mail to:

Canaveral Port Authority 445 Challenger Road, Suite 301 Cape Canaveral, FL 32920 USA

Attn: Engineering Dept

G. One electronic copy shall be submitted in pdf format. Electronic submittals shall be submitted by email to [email protected] and [email protected].

H. Owner's comments will be returned to the Contractor. Owner reserves the right to return comments using any and/or all of the following methods:

1. E-mail. Contractor shall supply an e-mail address for submittal responses. E-mail address shall be valid for duration of the submittal process.

2. Fax. Contractor shall supply a fax number for submittal responses. Fax shall be available 24 hours a day, 7 days a week, for the duration of the submittal process.

3. Air express transport.

PART 2 -

2.01 PURPOSE

PROCESS

The purpose of the Owner's review is for checking compliance of the design with these Specifications.

2.02 DEVIATIONS AND SUBSTITUTIONS

A. The Owner's review does not relieve the Contractor from compliance with the specifications unless deviations are presented in writing and are explicitly consented to in writing by the Owner.

B. The Engineer will consider proposals for substitutions of materials, equipment, and methods only when such proposals are accompanied by full and complete technical data and all other information required by the Engineer to evaluate the proposed substitution. When, in the opinion of the Engineer, the product is equal to, or better than, in all respects the product specified, it will be presented to the Owner for approval. The Owner may accept the deviation subject to contract requirements and the Contractor's assumption of all responsibility therefore.

2.03 FORMAT

A. GENERAL

1. All information, including drawings and vendor's catalog information, shall be in the English language.

2. Drawings shall be made to scale.

mailto:[email protected]�

mailto:[email protected].�


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3. Dimensions shall be in S.I. units.

4. Weights shall be in S.I. units.

5. A submittal number that corresponds to the specified numbering system shall identify submittals.

B. DRAWINGS

1. Shall conform to ISO drafting standards.

2. Shall be A1, 24" by 36", or smaller.

3. Shall contain row and column labels in the margins so a particular zone may be referenced.

4. Shall have letter and number sizes large enough so half-size drawings are legible, minimum 3 mm (0.125 inch).

C. MANUFACTURER'S PRODUCT SPECIFICATIONS AND MISCELLANEOUS DOCUMENTATION

1. Shall be on A4 or 8 1/2" by 11" paper, bound so they may be easily separated for copying.

2. Copies of the sheets shall be legible.

3. Catalog cuts or brochures shall show the type, size, ratings, style, color, manufacturer, and catalog number of each item and be complete enough to provide for positive and rapid identification in the field. Catalog data shall be submitted in an orderly bound form. General catalogs or partial lists will not be accepted.

4. Shall be clearly marked, not highlighted, and marks shall be reproducible on office copy machines.

5. Digital format file submittals shall be in PDF format.

D. SAMPLES

1. The sample submitted shall be the exact or precise article proposed to be furnished.

2. Samples, color chips, finish styles, etc., shall be submitted in sufficient number as to provide the Owner with alternate choices.

2.04 REVIEW PROCESS

A. The Owner will respond within a time limit of ten (10) working days of receipt of a submittal if it is submitted in accordance with the submittal schedule and contains backup information so a review can be made without delay.

B. The Owner will not accept submittals, or may not return them within the time limit, if submittals are made in massive quantities rather than a continual flow of reasonable sized packages.


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C. Submittals may be made with estimated loads if needed to order components. For example, the gantry motor sizing calculations may be submitted when developed. When the actual loads are determined, verification calculations shall be submitted. The difference between the estimated loads and the actual loads shall be shown.

2.05 OWNER COMMENTS

The Owner will return the submittals with review comments detailing the action required by the Contractor. The categories are:

A. Satisfactory

“SAT” The submittal is satisfactory as submitted subject to the Contract requirements. Acceptance of a submittal does not constitute acceptance of an undisclosed deviation. Satisfactory with Corrections Noted

“SWCN” The submittal is satisfactory with minor corrections required by the Contractor. The required corrections will be marked on the submittal returned to the Contractor. A corrected submittal is required. This corrected submittal may consist of only those pages and/or drawings on which corrections are marked.

B. Not Satisfactory: Revise and Resubmit

“NSRR” The submittal requires major revisions. The Owner's comments will be marked on the submittal returned to the Contractor. Resubmittal of the entire submittal is required. Resubmittal shall address all of the Owner's comments.

C. Rejected, Comply with Specifications

“RCWS” The submitted concept or component is not satisfactory. Redesign or substitution is needed. The concept or component must be redesigned or substituted, and the entire submittal must be resubmitted.

2.06 ANTICIPATED NUMBERS OF REVIEWS

The Owner anticipates the normal review process will consist of correcting the initial submittal and back checking the first resubmittal. The Contractor is subject to a back charge by the Owner if the Contractor does not cooperate to minimize the number of resubmittals needed to complete the submittal process.

2.07 COMMUNICATION

Direct communication between the Contractor's design engineers and the Owner is encouraged. Conceptual design sketches may be sent with a request stating the information or action needed.


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PART 3 -

3.01 SPREADER

SUBMITTALS

The Submittal bundle shall include the following:

A. Spreader Manufacturer’s Model Number

B. Spreader arrangement drawing

C. Spreader Manufacturer’s repair procedures

D. Paint system

3.02 SPARE PARTS

The Submittal bundle shall include the following:

A. Contractor’s recommended spare parts list

END SECTION 03300

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03500 – DESIGN CRITERIA





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Section

PART 1 -

03500 – DESIGN CRITERIA


GENERAL

The provisions and intent of the Contract, including the General Conditions, Supplementary Conditions, and other sections of the Technical Requirements, apply to this work as if specified in this section. Work related to this section is described in:

A. Section 03100 – General Technical Requirements 1.02 DESCRIPTION OF WORK

Loads and load combinations are specified in this section. Loads due to temperature effects, and others based on the Contractor’s experience shall be included in the analysis if they cause significant stresses. If rational analysis indicates loads larger than specified, the larger loads shall be used.

1.03 CALCULATIONS

A. The Contractor shall be solely and completely responsible for the Spreader design to meet this specification and shall make any and all calculations necessary.

B. A design life of 10 years shall be assumed. The assumption of a design life does not necessarily mean that the Spreader will no longer be fit for its purpose at the end of that period, or that it will continue to be serviceable for that length of time without adequate and regular inspection and maintenance.

PART 2 -

2.01 COLLLS

DEFINITION OF LOAD NAMES

Spreader Collision Load

The lateral load to the headblock and fully extended spreader when the trolley is moving and the hanging load collides with a fixed object. Minimum inertia force shall be 2.0 times the weight of the headblock and spreader.

2.02 IMP Impact The loads due to vertical acceleration of the lifted load as sensed by the main hoist ropes. Minimum impact loads for container operations shall be 0.25×(LS & LL).

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03500 - DESIGN CRITERIA

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2.03 LATERAL LOADS

The loads imposed on the Crane due to positive or negative acceleration of the trolley or other pieces of equipment that move horizontally.

A. LATT Trolley Lateral Load

The lateral inertia forces developed due to trolley travel shall be at least 0.10×(TL) plus 0.025×(LS + LL) parallel to the travel direction.

2.04 LIFTED LOAD

A. LL Lifted Load The Rated Load applied concentric with the geometric center of the container.

B. LLE Eccentric Lifted Load

An empty container (2 tonnes) plus a fully loaded twenty-foot container (33 tonnes) with its contents applied 762mm eccentric to the geometric center of the container to cause the maximum load on the hoist ropes.

C. LLF Fatigue Lifted Load

Structural fatigue design shall be based on an effective container that, for simplicity, is assumed to be equivalent to the actual spectrum of various weight containers including impact effects. The weight of the container plus its contents shall be taken as 60 percent of the Rated Load and shall be applied concentric to the geometric center of the container.

2.05 LS Lifting System The weight of the spreader, headblock, portions of the lifting ropes, sheaves and all other equipment which hangs from the main hoist ropes and are supported by the container when the spreader is placed upon it. The headblock is two independent sheave packages, each weighing 2.5 tonnes.

2.06 SNAG Snag Load The load imposed on the Crane due to an unloaded component traveling at maximum speed stopping abruptly, resulting in the kinetic energy of the rotating or rolling equipment being dissipated in elastic deflection of the machinery and structure without assistance of an energy absorbing snag device.

The eccentric snag load imposed on one set of main hoist falls due to one end of the spreader becoming jammed in the ship's cell guides.

2.07 STL Stall Torque Load

The load induced by stalling the main hoist motors with one end of a container or hatch cover dogged down.

2.08 TRIM Spreader Trim The effect of plus or minus trim of the lift system and lifted load.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03500 - DESIGN CRITERIA

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2.09 WLO Operating Wind Load

The load due to the operating wind.

PART 3 -

In addition to the load combinations recommended by organizations specified in General Technical Requirements, Reference Standards, the following load combinations shall be used.

LOAD COMBINATIONS

3.01 MECHANICAL

A. Spreader shall be designed using the combinations in Table 03500-2B. Examples of machinery in the load path include the sheave pins, spreader connections and twistlocks.

TABLE 03500-2B. MECHANICAL LOAD COMBINATIONS – HEAD BLOCK & SPREADER

OPERATING OVERLOAD FEM EQUIVALENT NAME I IIA IIIB IIID IIIE LOAD NAME Lift System LS LS LS Lifted Load LL LLE LL Impact IMP Spreader Trim TRIM TRIM TRIM Stall Torque Load STL Snag Load SNAG Lateral Load LATT LATT Spreader Collision Load COLLS Operating Wind Load WLO

END SECTION 03500

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 11000 - SPREADER





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DIVISION

Section

11 – MISCELLANEOUS EQUIPMENT

PART 1 -

11000 – SPREADER


GENERAL


A. Section 03100 – General Technical Requirements B. Section 03500 – Design Criteria C. Section 11850 – Nameplates and Signs D. Section 13100 – Painting

1.02 ACCEPTABLE MANUFACTURERS

A. Bromma B. Ram C. Stinis

1.03 INTERFACE

A. The spreader shall mate with the existing head blocks.

B. The spreaders shall have the same pinout (maping) as the existing Bromma spreaders so that the crane control system does not require any modifications to switch between the existing and new spreaders.

C. A multi-contact receptacle for connection to the existing umbilical cable shall be provided.

D. The maximum weight shall not exceed 13 tonnes (29 kips).

E. The maximum overall height shall not exceed 1,400 mm (54 inches).

F. The spreader shall be provided with four corner-mounted ISO twist lock latching devices:

Container Size Telescope Position 1. 20' Fully retracted 2. 40' Intermediate extended 3. 45' Fully extended 4. Twin-20 Fully extended with a 1,500-mm gap between containers


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PART 2 -

2.01 SUPPLEMENTAL DESIGN CRITERIA

PRODUCTS

A. Fatigue design shall be based on 600,000 cycles of LLF.

B. An overload design condition will be two-point lifting of the container on diagonal corners.

2.02 MAINTAINABILITY

Ease of maintenance shall be considered in the design and details.

2.03 TELESCOPING MEMBERS

A. The extend/retract motion may be accomplished by either using hydraulic cylinders or a chain/belt drive:

1. If hydraulic cylinders are used:

a. Electrical and positive mechanical locks shall be provided to positively position the telescoping members at each operating position.

b. The locks on the telescoping drive shall provide adjustable cushioning or reduced speed at each operating position to eliminate impact.

2. If a chain/belt drive is used:

a. Electrical and positive mechanical stops shall be provided to accurately position the telescoping members at each operating position.

b. The telescoping drive shall be designed to provide adjustable cushioning to reduce start/stop forces.

B. Telescoping positions shall be controlled by an absolute position encoder/ proximity

sensors.

C. The telescoping drive shall be designed to provide adjustable cushioning to reduce start/stop forces.

D. The spreader shall telescope from the fully retracted position to the fully extended position or conversely in less than 30 seconds.

2.04 MATERIALS

All structural steel shall be suitable for repair by field welding. The load bearing surface upon which the head block twist locks bear shall be heat treated abrasion resisting alloy steel, HB 450 minimum.

2.05 TWISTLOCKS

A. The twist locks shall be operated in a manner to insure simultaneous operation.

B. Electrical and mechanical interlocks shall be provided independent of containers to prevent accidental rotation. These interlocks shall prevent the operator from unlocking a suspended container, or hoisting until all four twist locks are locked or unlocked.


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C. The mechanical interlock shall not allow twist lock rotation unless all four landed pins are depressed.

D. Operating time for all twist locks shall be one (1) second locking or unlocking.

E. The minimum projection of the twist lock housing below the lowest underside face of the spreader structure shall be 200 mm.

2.06 GUIDES

A. The spreader shall be fitted with 4 guides near the twist lock corner boxes.

B. The guides shall be hinged type and shall provide 175 mm of gather.

2.07 PADEYES

A. Four pad eyes shall be provided on the spreader in the vicinity of the twist lock housings.

B. Each pad eye shall be designed for 10 metric tons and be suitable for attaching a 12 ton shackle with slings.

2.08 MOUNTED EQUIPMENT

A. All hydraulic and electrical equipment mounted on the spreader shall be selected for resistance to inertia forces and shall be shock mounted.

B. All hydraulic and electrical equipment necessary to operate the twist locks, flippers and telescoping motion shall be mounted on the spreader.

C. The pump and motor shall be mounted on a common bed plate. Particular attention shall be given to the strength and mounting of the bed plates to prevent fatigue.

D. If an integrated hydraulic power unit assembly is provided, the motor/pump assembly and the valve manifold shall each be independently shock mounted on the unit and the entire unit shall be shock mounted on the spreader.

E. All electrical wiring shall be run inside rigid, hot-dipped galvanized conduit. All junction boxes shall be NEMA 4X or IP66 stainless steel.

F. One ladder on each side shall be welded to the spreader.

G. LED signal lights shall be placed on each end of the spreader’s main frame, visible to the Operator:

1. Twistlocks open, 2. Spreader engaged in the corner castings, 3. All twistlocks locked in the corner castings. 4. Flipper-up Indication

2.09 UMBILICAL CABLE SOCKET

A. The socket shall be manufactured by Cavotec, Model PC4-WX30-00250.


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2.10 HYDRAULICS

A. Hydraulic valves shall be solenoid operated and sub-plate mounted on a common manifold where applicable and in such a manner as to be readily serviceable.

B. Solenoids shall have conveniently visible pilot lights in parallel with the coils and have a means for mechanical activation using a palm button. The valve manifolds shall be independently shock mounted.

C. Valves and circuitry shall be such that in the event of a power failure or other malfunction, no component will change state upon the resumption of service.

2.11 SPREADER COMMUNICATION PANEL

A touch screen panel, easily accessible from ground level with the spreader suspended at waist height, shall be furnished to independently operate all spreader functions.

2.12 NAMEPLATE

The spreader shall be provided with a nameplate stating:

A. Manufacturer's name, B. Model number, C. Serial number, D. Date of manufacture, E. Spreader weight, F. Safe Working Load, and G. Pad eye rating.

2.13 PAINTED SIGNS

The spreader shall be provided with signs stating

A. Manufacturer's name, B. 40LT Safe Working Load (to match the Crane rated load), and C. Pad eye rating.

END SECTION 11000

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 11850 - NAMEPLATES AND SIGNS





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Section

PART 1 -

11850 – NAMEPLATES AND SIGNS


GENERAL


A. Section 03100 – General Technical Requirements

1.02 GOVERNING CODES

A. NFPA 70, National Electric Code, latest edition. B. NFPA 70E, Electrical Safety in the Workplace, latest edition. C. NFPA 79, Electrical Standard for Industrial Machinery, latest edition. D. ANSI Z 535 series product safety signs series. E. ANSI C2, National Electric Safety Code

PART 2 -

2.01 CONSTRUCTION

PRODUCTS

A. Nameplates shall be engraved bronze or stainless steel if exposed to the weather.

1. All hydraulic, mechanical and electric equipment shall be identified by stamped, etched or engraved stainless steel nameplates permanently attached adjacent to the component.

B. Nameplates may be engraved phenolic if located in the operator's cab or inside watertight or weatherproof enclosures. The colors shall be "Black-white-black" or "Red-white-red". Lettering size shall be 3 mm (1/8 inch) minimum.

C. Nameplates and signs shall be attached with stainless steel screws.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 11850 - NAMEPLATES AND SIGNS

CPA – July 30, 2014 of 32

PART 3 -

3.01 SAFE WORKING LOAD

EQUIPMENT NAMEPLATES

Separate nameplates showing the safe working load (SWL) in long tons and metric tons of the Spreader shall be attached in conspicuous locations. The spreader SWL shall be derated to match the Rated Load of the Crane. The lettering on the nameplates shall be readily legible when viewed from the ground. The size of each nameplate, lettering and location shall be subject to the Owner's approval.

3.02 LUBRICATION LABELS

A. Each remote lube fitting shall have a label that identifies the part being lubricated and the type or name of the recommended lubricant.

B. Lubrication labels shall be permanent, etched stainless steel or brass with 3 mm (1/8 inch) or bigger letters.

PART 4 -

4.01 SAFETY SIGNS

PAINTED SIGNS

A. EMERGENCY STOP SIGNS

1. Signs marked "Emergency Stop" shall be installed above the Emergency Stop push buttons.

2. Signs shall be permanent, enamel filled, stainless steel or brass with baked porcelain enamel paint, red background with 6 mm (0.25 inch) or bigger reflective white letters.

B. ANTI-CONDENSATION HEATER WARNING

1. Signs marked “HEATER POWERED BY SEPARATE CIRCUIT” shall be installed on all enclosures containing anti-condensation heaters.

2. Signs shall be permanent, enamel filled, stainless steel or brass with baked porcelain enamel paint, red background with 6 mm (0.25 inch) or bigger white letters.

C. OTHER SAFETY SIGNS

1. Additional safety signs shall be provided as required by local laws and local industrial practice.

END SECTION 11850

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 11900 - LUBRICATION





CPA – July 30, 2014 of 32

Section

PART 1 -

11900 – LUBRICATION


GENERAL


PART 2 -

2.01 MECHANICAL OPERATING PARTS

DESIGN

Lubrication for mechanical operating parts, except gear reducers, shall be through a grease gun.

2.02 LUBRICATION INSTRUCTIONS

A. Lubrication instructions shall include:

1. Type of lubricant,

2. Lubrication schedule

3. Quantity of oil for each gearbox

B. Lubrication instructions shall be posted in the Machinery House

PART 3 -

3.01 FITTINGS

PRODUCTS

A. Only one type and size of button head type grease fitting shall be used.

1. Button head size shall be 5/8-inch diameter.

B. Fittings shall be made of brass, monel, or stainless steel.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 11900 - LUBRICATION

CPA – July 30, 2014 of 32

C. All lubricating fittings shall be plainly visible and readily accessible from permanent walkways or platforms without safety hazard to personnel.

1. Fitting access from stairways or ladders is prohibited.

2. Fittings shall be mounted a minimum of 300 mm (12 inches) above the walkway or platform and shall be between 50 mm and 300 mm (2 inches and 12 inches) outside the handrail.

3. Fittings shall not be mounted under any rotating device.

3.02 INSTALLATION

A. The Contractor shall furnish and install lubricants and hydraulic fluid in sufficient quantities for initial lubrication of the Spreader.

B. A single grease port and grease line shall feed each bearing.

C. Grease lines shall be stainless steel or copper.

D. All grease lines shall be purged with new grease before they are connected to the points to be lubricated.

E. All grease lines shall be regreased before starting Acceptance Testing.

END SECTION 11900

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 12100 - QUALITY CONTROL





CPA – July 30, 2014 of 32

DIVISION

Section

12 – MANUFACTURING

PART 1 -

12100 – QUALITY CONTROL


GENERAL


1.02 RESPONSIBILITY

A. The Contractor shall be ISO 9001 Certified.

B. Quality Control shall be the sole responsibility of the Contractor.

END SECTION 12100

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 13100 - PAINTING





CPA – July 30, 2014 of 32

DIVISION

Section

13 – FINISHES

PART 1 -

13100 – PAINTING


GENERAL


A. Section 03100 – General Technical Requirements 1.02 DESCRIPTION OF WORK

A. The work includes the requirements to surface preparation and paint the surfaces of the main hoist drive motor mounting plate.

B. The Contractor’s standard paint system will be acceptable if he can demonstrate that the paint system used is compatible with the specified marine environment.

1.03 COLORS

A. OSHA Safety Orange

1.04 PAINT ADHESION AND THICKNESS VERIFICATION

A. The Owner may make destructive tests of the paint on reasonably small areas to verify adhesion or sufficient thickness of each of the individual coats. The Contractor shall repair these areas at his expense.

B. Adhesion shall be 2 MPa (300 psi) minimum as measured by an Elcometer 106 used in accordance with ASTM D 4541, latest edition.

C. The thickness of each individual coat shall be verified by ASTM D 4138 – Test Method for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive Means.

END SECTION 13100

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 14300 - ACCEPTANCE TESTING





CPA – July 30, 2014 of 32

DIVISION

Section

14 - TESTING AND TRAINING

PART 1 -

14300 – ACCEPTANCE TESTING


GENERAL


A. Section 03100 – General Technical Requirements

1.02 LUBRICATION AND COOLANTS

Verify all components are properly lubricated and fluids and coolants are to proper levels before running plant and beginning any acceptance testing.

PART 2 -

2.01 OPERATIONAL TESTS

TESTING OF EACH SPREADER

The checklist shall include operational tests but are not limited to the following:

A. Demonstrate all bearings, pins, couplings are greased and seals are properly retained. Demonstrate visual means of verifying bearings are taking grease without "blowing out" of the seals.

B. All interlocks function.

C. Demonstrate each spreader function (connected to the headblock/umbilical cable).

D. Demonstrate spreader can pick the OSHA test load at each telescope position

2.02 FINAL ACCEPTANCE

The Owner will finally accept the Spreaders after:

A. All punch list items have either been corrected to the satisfaction of the Owner's representative.

B. All requirements in the General Contact Provisions regarding Final Acceptance have been met.

END SECTION 14300

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 14800 - INSTRUCTION of MAINTENANCE PERSONNEL





CPA – July 30, 2014 of 32

Section

PART 1 -

14800 – INSTRUCTION OF MAINTENANCE PERSONNEL


GENERAL


A. Section 15100 – Operating and Maintenance Manual

PART 2 -

2.01 GENERAL

EXECUTION

A. The Contractor shall furnish qualified instructor in the maintenance on all equipment installed or furnished under this contract.

2.02 MAINTENANCE TRAINING

A. Contractor shall provide technical training at the Owner’s facility.

B. The Contractor shall provide all equipment necessary for training.

C. Initial training shall take place upon delivery of each spreader and shall be continuous throughout commissioning of all spreaders.

D. Detailed training session shall take place two months after delivery of the first Spreader

E. Detailed training shall include the maintenance and servicing of the Spreader with particular attention to the mechanical, hydraulic, electric and the diagnostic software.

F. Each detailed training session shall be a minimum of two days in length.

G. Class size will range from 4 to 6 individuals.

END SECTION 14800

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 15200 - SPREADER MAINTENANCE MANUAL





CPA – July 30, 2014 of 32

DIVISION

Section

15 – MANUALS

PART 1 -

15200 – SPREADER MAINTENANCE MANUAL


GENERAL

The provisions and intent of the Contract, including the General Conditions, Special Conditions, and other sections of the General Requirements, apply to this work as if specified in this section. Work related to this section is described in:

A. Section 15900 – Record Drawings 1.02 RESTRICTIONS

A. The Owner will not accept manuals that prohibit the Owner from making copies of any part of the manual for its own use, that are illegible, or that are not in the English language.

1.03 QUANTITY

A. The Contractor shall provide four (4) copies with the first Spreader and one (1) additional copy for each additional Spreader.

B. The Contractor shall provide five (5) CD-ROM copies with the first Spreader and one (1) additional CD-ROM copy for each additional Spreader.

PART 2 -

2.01 DESCRIPTION

PRODUCT

A. The Contractor shall provide maintenance manuals which shall cover the operation, maintenance and inspection of the main hoist drive system including routine and major maintenance and troubleshooting of mechanical and electrical equipment. This includes all software manuals and documentation.

B. The manuals shall be bound, indexed, cross-referenced for easy reading, and appropriately tabbed.

C. A digital copy of the manual shall be provided on a CD-ROM. All information shall be easily retrieved and displayed by the Crane management system via Microsoft Office.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 15200 - SPREADER MAINTENANCE MANUAL

CPA – July 30, 2014 of 32

2.02 CONTENT

A. Service manuals shall include complete descriptions of the operation of the main hoist drive components and the recommended procedures for preventive maintenance, inspection, lubrication, adjustment and repair of this equipment.

B. Illustrations, wiring diagrams, and exploded views shall be used to clarify text and should appear as close to the related text as possible.

C. Drawing plates of the machinery and operating components, with equipment identified, and photographs of the operating and machinery components, as necessary, shall be included to supplement the written instructions.

D. Repair and overhaul instructions shall be factual, specific, concise and clearly worded as to be readily understood by a qualified mechanic, electrician or technician with no previous experience on the equipment.

E. Instructions shall cover such typical maintenance and repair operations as mechanical and electrical trouble-shooting, adjustment procedures, minor and major repairs and overhaul, removal and replacement of units, assemblies and subassemblies, and complete instructions for disassembly and reassembly of components and a complete parts list of all electrical and mechanical components.

F. Instructions shall include data listing tolerances, specifications, capacities, and preventive maintenance directions.

2.03 ELECTRICAL SCHEMATICS AND INSTRUCTION BOOKS

A copy of the electrical schematics and instruction books for all systems shall be included in each maintenance manual.

2.04 PART REFERENCES

A. All references to spare part numbers and descriptions shall be to the original equipment manufacturer's name, part number and description and not to the part number and description assigned by the Contractor (unless the Contractor is the original equipment manufacturer). The Contractor's part number and description may be provided in addition to the required information.

END SECTION 15200

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 15900 - RECORD DRAWINGS





CPA – July 30, 2014 of 32

Section

PART 1 -

15900 – RECORD DRAWINGS


GENERAL

The provisions and intent of the Contract, including the General Conditions, Special Conditions, and other sections of the General Requirements, apply to this work as if specified in this section. Work related to this section is described in:

A. Section 15200 – Spreader Maintenance Manual 1.02 RESTRICTIONS

The Owner will not accept record drawings that prohibit the Owner from making copies for its own use, that are illegible, or that are not in the English language.

1.03 QUANTITY

A. The Contractor shall provide four (4) complete sets of all drawings with the first Spreader and one (1) additional copy for each additional Spreader.

B. The Contractor shall provide four (4) DVD copies with the first Spreader and one (1) additional DVD copy for each additional Spreader.

PART 2 -

2.01 DESCRIPTION

PRODUCTS

A. The Contractor shall provide record drawings that shall include all mechanical and electrical drawings necessary for the maintenance of the Spreader.

B. Record drawings or manufacturer's product specifications shall be provided for all components, including components for which no submittals were specified.

C. Record drawings shall be prepared accurately to scale and sufficiently large to indicate all pertinent features of the products.

D. The record drawings shall be bound, indexed, cross referenced for easy reading, and appropriately tabbed.

E. Electronic drawings shall be capable of being displayed and printed using latest version of Adobe Acrobat (“Pdf” format) and sized to print on A3 (11”x17”) paper. Drawings shall be readable when printed without enlarging.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 15900 - RECORD DRAWINGS

CPA – July 30, 2014 of 32

2.02 CONTENT

A. Assembly drawings with bill of materials

B. Twistlock assembly

C. Flipper assembly

D. Electrical and hydraulic schematics

PART 3 -

3.01 OVERLAP

EXECUTION

Device nomenclature shall be consistent on all mechanical and electric schematics.

3.02 MANUAL ERRORS AND OMISSIONS

A. A notification procedure shall be developed by the Contractor for reporting errors and omissions in the manual.

B. All errors and omissions reported within two (2) years of acceptance that require a change in the manual's contents shall be corrected within thirty (30) days of notification by the Owner.

C. The Contractor shall supply corrected copies of each DVD.

D. The Contractor shall supply the specified quantity of corrected drawings to the Owner.

END SECTION 15900

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 16000 - SPARE PARTS





CPA – July 30, 2014 of 32

DIVISION

Section

16 - SPARE PARTS

PART 1 -

16000 – SPARE PARTS


GENERAL

The provisions and intent of the Contract, including the General Conditions, Special Conditions, and other sections of the General Requirements, apply to this work as if specified in this section.

PART 2 -

2.01 DELIVERED WITH THE FIRST SPREADER

REQUIRED SPARE PARTS

The Contractor shall supply, at no additional cost to the Owner, the following parts.

A. Four (4) sets of each type of twistlock pin and nut.

B. Four (4) complete flipper assembly

C. One set of cylinders (hydraulic)

PART 3 -

3.01 SPARE PARTS LIST

RECOMMENDED SPARE PARTS LIST

A. The recommended spare parts shall list all electrical, mechanical and hydraulic components.

1. The spare parts list shall be complete with prices.

2. The prices shown shall be valid for 2 years after the acceptance date.

B. The parts list shall include the normal sub assembly parts that are used for overhauling or rebuilding an assembly.

C. The parts list shall be itemized including the Contractor’s description, Contractor’s part number, the actual manufacturer’s part number, the recommended quantity, unit cost, and total cost.

1. When determining the quantity of recommended spare parts; similar parts that have selectable jumpers or adjustment shall not be considered as different types, as long as there are no other differences.

SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 16000 - SPARE PARTS

CPA – July 30, 2014 of 32

D. Parts shall be identified by the original equipment manufacturers catalog identification number on all of the Contractor's drawings, operating and lubricating instructions and the maintenance and inspection manuals.

E. All information provided shall be complete so that, at the Owner’s discretion, the spare parts can be ordered from the Contractor, Sub Contractor or independent vendor.

1. Parts which are relatively expensive and are considered marginal equipment for a spare parts inventory shall be included and shall carry a footnote indicating anticipated delivery time.

3.02 ORDERING

A. The Owner may exercise its option to purchase spare parts from this list at the prices provided in the separate tender.

B. The Owner may order spare parts directly from the subcontractor or vendor supplying the material, any other subcontractor or vendor of the Owner’s choosing, or from the Contractor.

END SECTION 16000

03100- General Technical Requirements · SPREADER SUPPLY CN 14-008C PUR-ITB-14-10 SECTION 03100 –...

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