03 TITLE - WHITE NAME BOSKALIS OFFSHORE...

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1 GERTJAN GRUNDLEHNER SANDER STEENBRINK UNDERWATER MINING INSTITUTE 2012 SHANGHAI, CHINA 27 september 2012 16 17 OCTOBER 2012 BOSKALIS OFFSHORE MINING

Transcript of 03 TITLE - WHITE NAME BOSKALIS OFFSHORE...

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    03 TITLE - WHITE NAME

    SLIDE EXAMPLE: SET UP GRIDS AND GUIDES:

    Grids and guides make it easier to align shapes and objects

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    BOSKALIS COLORS:

    RGB values:

    R 255, G 255, B 255

    R 0, G 0, B 0

    R 255, G 247, B 25

    R 0, G 38, B 99

    R 0, G 81, B 158

    R 127, G 127, B 127

    R 191, G 191, B 191

    R 49, G 128, B 255

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    GERTJAN GRUNDLEHNER

    SANDER STEENBRINK

    UNDERWATER MINING INSTITUTE 2012 – SHANGHAI, CHINA 27 september 2012

    16 – 17 OCTOBER 2012

    BOSKALIS OFFSHORE MINING

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    05 INDEX 1 COLUMN & PICTURE 50/50

    INDEX

    SLIDE EXAMPLE:

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    06_ Index 2 columns 50/50.

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    01 BOSKALIS INTRODUCTION

    02 ONSHORE MINING EXAMPLE

    03 OFFSHORE MINING EXAMPLE

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    12 TEXT & FULL SCREEN PIC 80/20 (ANIMATED)

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    Leading global dredging & marine expert

    Provide Solution: innovative, sustainable and all-round for infrastructural

    challenges in the maritime, coastal and delta areas of the world

    Sustainability and safety are a top priority

    Wide range of maritime services comprising dredging, dry infrastructure,

    towage, salvage, transport and heavy lift

    Founded in 1910

    Main clients include oil and gas companies, port operators, shipping

    companies, EPC contractors, government agencies, international project

    developers, insurance companies and mining firms.

    PROFILE

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    SLIDE EXAMPLE:

    OUR ACTIVITIES

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    07 PICTURE FULL SCREEN

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    OUR WORLD

    14,000 employees

    1,100 vessels

    75 countries

    across 6 continents

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    07 PICTURE FULL SCREEN

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    BOSKALIS ONSHORE & OFFSHORE MINING

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    07 PICTURE FULL SCREEN

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    BAUXITE MINING LELYDORP I - SURINAM

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    10 TEXT & PICTURE 50/50

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    Overburden layers

    (6-25m) in large

    quantities

    Independent of

    bearing capacity

    Elevation around sea

    level and availability of

    water

    High productions

    possible with dredging

    DREDGING FOR OVERBURDEN REMOVAL

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    11 TEXT & TEXT 50/50

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    WORK SEQUENCE LELYDORP I PROJECT

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    07 PICTURE FULL SCREEN

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    MOBILIZATION OF THE DREDGER TO SITE

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    SLIDE EXAMPLE:

    CHATHAM RISE ROCK PHOSPHATE

    - 400 m

    250+ nm

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    SLIDE EXAMPLE:

    MINING METHOD DEVELOPMENT

    Lifting Method

    Preparation

    Extraction Mining tool(s), Support, motivation

    Separation Process and installation Tailings

    Environmental

    criteria

    Offloading

    Ship and shore facilities

    Transport

    Same or separate ship

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    SLIDE EXAMPLE:

    OR IN THIS SEQUENCE … OR ?

    Lifting Method

    Preparation

    Extraction Mining tool(s)

    Support, motivation

    Separation Process and installation

    Tailings

    Environmental

    criteria

    Offloading

    Ship and shore facilities

    Transport

    Same or separate ship

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    11 TEXT & TEXT 50/50

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    DESIGN PROCESS IN A NUTSHELL

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    11 TEXT & TEXT 50/50

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    USUAL QUESTIONS…

    • SIMPLE, ROBUST, CHEAP, CLEAN AND SAFE ?

    • PROVEN AND INDUSTRY ACCEPTED ?

    • DO IT WITH EXISTING EQUIPMENT ?

    • TIME TO MARKET ?

    • RENEWAL / REPLACEMENT AVAILABLE ?

    • RE-USE THE EQUIPMENT ?

    THE ANSWER…

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    11 TEXT & TEXT 50/50

    SLIDE EXAMPLE: BULLET LEVELS

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    GEOPHYSICS

    PRODUCTION CALCULATION

    COST ESTIMATION

    SEPARATION TECHNOLOGY

    NAVAL ARCHITECTURE

    MECHANICAL DESIGN

    ECOLOGY

    HYDROGRAPHIC SURVEY

    DREDGING RESEARCH

    PROJECT MANAGEMENT

    BUSINESS UNIT MANAGEMENT

    MULTI-DISCIPLINARY TEAM EFFORT

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    PRIMARY EXTRACTION METHOD

    Host sediment layer (35 cm avg,

    silty, weakly cohesive)

    Ooze (sticky, clayey chalk)

    NOT to be mined

    Suited for fluidisation

    jet water

    suction

    ‘Normal drag head’

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    11 TEXT & TEXT 50/50

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    EXISTING SYSTEMS MAX 160 M WD…

    SUPPORT / MOTIVATION

    Max ~60

    deg

    SEABED

    TRACTOR?

    TRACTION =

    WEIGHT = …

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    10 TEXT & PICTURE 50/50

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    Our best partners:

    BOSKALIS DEEPTRAIL CONCEPT

    1.5 m2/sec => NO delays on seabed

    +

    Traditional pipe replaced by hose and

    wires

    Traction through tow wire equilibrium

    Tolerable to heavy seas

    SUPPORT / MOTIVATION

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    SLIDE EXAMPLE:

    ORE SEPARATION CLOSE TO SOURCE?

    Pro: Near seabed gives less lifting requirements

    Con: Less control of process and tailings

    Con: More complexity subsea

    Con: Deployment and intervention

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    SLIDE EXAMPLE:

    ORE SEPARATION AT SURFACE VESSEL

    Con: More lifting pump power

    Pro: Full control of variable separation process

    Pro: Keep continuous hydraulic process

    Pro: Only fully proven components subsea

    1

    4

    3

    2

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    SLIDE EXAMPLE:

    RETURN OF TAILINGS

    CRP-target = minimal environmental effects

    No tailings on areas to be mined

    To keep in pace with production

    Resulted in substantial return system

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    SLIDE EXAMPLE:

    ENVIRONMENTAL CONTROL

    Detailed plume development studies

    Effect of sediment resuspension on benthic life

    Mining plan to enhance re-colonisation

    (Building with Nature – ecological sand pit MV2)

    These studies used by CRP in dialogue with NZ community

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    TRANSPORT TO SHORE

    Dry end product to shore

    Various unloading locations

    On-site transshipment max’s mining time

    Harsh waves on Chatham Rise

    Crew changes, bunkering, R & M

    http://en.wikipedia.org/wiki/File:Turbid_Waters_Surround_New_Zealand.jpg

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    SLIDE EXAMPLE:

    THE RESULT

    On-going (engineering, financing, environmental, …)

    Decisions evolve with overall criteria

    Developing insights lead to change in weighing

    Design choices fully inter-linked and dynamic

    Handled effectively by team with common goal

    Central driver is the project (not the tools)

    Other mining projects lead to other solutions

    Open cooperation with concession holder

    is instrumental

    Boskalis can cover all these aspects

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    SLIDE EXAMPLE:

    THE JOURNEY HAS JUST BEGUN