02-MBEPanel

Commercial Technologies for Maintenance Activities

Model Based Enterprise Panel1015-1145


Erik Merk 3D PDF as TDP at NAWC - LakehurstNAVAIR Additive Manufacturing

Deputy IPT Lead


Agenda

• Driving requirements for 3D Technical Data for downstream consumption

• NAWC – Lakehurst approach (What we’ve done)

• Expected Benefits

• Future Plans – Next Steps


3D TDP Process:• Model data is leveraged across Manufacturing /

QA / Logistics activities• Drives requirements for accurate end-state

model data

Driving Requirements

Current Process:

• Multiple translations

• Potential for introduction of human error


NAWC – Lakehurst Approach

3D Portable Document Format• Neutral File Format• In Accordance with ASME Y14.41

– Need to Publish/Approve

• Readily Readable Format• Compatible with existing DoD Systems for

Technical Data management• Long Term Archiving and CAM

compatibility– Embedded STEP

5


NAWC – Lakehurst Approach

6


Expected Benefits

7

Activity Monetary Non-Monetary

Engineering • Save labor by reusing CAD Data in interfacing designs

• Reduced in-process design change due to engineering oversight (validation)

• Reduced design lead-time for new designs

• Consistent processes

Manufacturing / Quality Assurance

• Save labor by reuse of CAD Data for CAM/CMM applications

• Cost of rework (materials / labor)

• Maintained schedules• Robust data management

Logistics • Save labor by reuse of CAD Data for IPBs and other logistics documents

Overall • Reduced re-work • Improved communication• Configuration control


Next Steps

• Automating the generation of 3D PDF and model validation within PLM Systems

• Enabling more automated digital digestion of CAD data in downstream processes – Manufacturing, Quality, Maintenance

• Implementing TDP requirements to manage and facilitate advanced manufacturing methods– Additive / Digital Manufacturing

8


Erik [email protected]

mailto:[email protected]


Randy LangmeadModel Based Strategy

Director, Business Development

Siemens


Model Based Strategy

TRENDS:

Several Model Based Definition (MBD) field projects are underway, each with slightly different goals, mostly related to Technical Data Packages and Data Rights.

NEEDS: POSSIBILITIES:

Service Executives need a higher level Model Based Enterprise (MBE) definition to get desired results –operational suitability at lowest total ownership cost.

Manage the system lifecycle with PLM tools to optimize end-to-end process including Digital Design, Digital Manufacturing, Digital Sustainment, and Model Based Systems Engineering (MBSE).



• PMI

• Leveraging PMI

• MBD and Standards

• JT and “Fit for Purpose”

• Neutral 3D Data Validation

• Supplier Collaboration

• Design Data Exchange

• Digitalization

DigitalizatioDigitalization makes

the Digital Threada proactive agent

to drive new business

opportunity.

Work Instructions

NX PMI allows the captured digital data to be re-used by parallel product development

processes because the data lives with – and is driven by – the product’s parts

Value

Utilize cost effective and lowrisk JT-enabled collaborationwith the entire supply chain

Leverage PMI to create accurate, production-ready and fully associative detailed drawings

“PMI Driven Machining“ reduces NC programming time by 20%

Reduce inspection programming time by as much as 80% by using PMI

Part Planning & N/C Manufacturing

Variation AnalysisAssembly Process

Planning

CMM Inspection

Drawing ProductionCollaboration


Model Based Definition – 3D CAD (NX PMI Reuse)

PMI


Digital Thread Through the PLM Platform Ties Applications Together


Standards supportingMBD/MBE/TDP• Product Manufacturing Information

– ASME Y14:41:2012

• ISO Standards for CAD model derivatives

– ISO 14306:2012 JT with Parasolid

– ISO 10303-242 STEP AP242

– ISO 14739-1 3DPDF with PRC

• Department of Defense Standard Practice for Technical Data Packages

– MIL-STD-31000a:2012


3D JT data provides the content for a Model Based Enterprise

– A Model Based Enterprise strives to provide global supply chains with 3D data using Model Based Design practices that can be easily consumed in multi-CAD environments.

– Data packages need to include;

– Shape definition

– Product Manufacturing Information

– Material properties

– Context description, information about the product as it is being fabricated and assembled.

– JT is able to supply 3D content for technical data packages

• JT data is typically translated once from CAD and then retained in managed engineering environments

• Consumed directly by a range of downstream workflows


Category Use case

Sourcing RFI/Inquiry, RFP/Visual Prototype,Design Data Exchange RFQ/BiddingEngineering/Validation Co -designDesign in JT contextDeliver JT Design

JT based standard parts DMUPackaging - StaticPackaging - Dynamic kinematics

SimulationCAE Data VisualizationFinite Element Analysis

Multibody Simulation Design Review

High--end VisualizationManufacturing Build to model (PMI)Drawingless Manufacturing Manufacturing process planning Building Planning/Plant LayoutFactory DMUMaterial HandlingPlant DevelopmentPressline SimulationAssembly instructionsInstallation feasibilityIn -service Tech Pubs, (Owner’s Manual, User Manual, Training Manual, Service updates Repair/Recall kit instructions Sales/Marketing publications

JT file format serving industry for over 15 years

• Styling Review

• Immersive Design Review

• Ergonomics

• Virtual Factory

• Virtual Functional Build

• Assembly Validation

• Quality Validation

• Spatial Digital Validation

• CAE Results

• Formal Design Review

• PMI

• PLM Workflows

• Technical Publishing

• 2D/3D View & Markup

• Supplier Viewing

JT lineage, providing functional 3D data

ISO 14306 JT XT b-rep capacity as Design Authority

1e-05m in 1Km

1e-05m

A-class 1e-06m SASIG 1e-05m

64 bit IEEE 754

1e-08m in 1Km Same XT

Same XT

Same XT

Same XT

CAD ISO 14306 JT includes XT MultiCAD

Comparable Geometry Topology

Comparable Mass Properties

Exact XT BREP

Solids Nurbs Analytics

Proven CAD Quality, Integrity, Fidelity


• Content validation for fidelityand consistency with CAD data

• A range of JT validation products are provided by industry leading software providers including;

• CoreTechnologies - 3D Analyzer

• Elysium - CADdoctor TM

• ITI - CADIQ

• Siemens PLM - JTInspecter

• Theorem Solutions - CADviewer

Validation Tools

Automated Process Embedded in Teamcenter

CAD

Mary Manager

Visual Reporting of Faults from Inspection Reports

Teamcenter Dispatcher

save

Don Designer

publish

Alan Admin

inspect

Audit of Inspection Reports

Store Associated

Inspection Report


JT working with other standards

• STEP AP 242 XML + JT

• PDF + JT

• 3DPDF + JT

• JT ULP with XVL

Providing Fit for Purpose 3D Data

From a PLM environment

Supplier Collaboration


Design Data ExchangeChallenges•Inefficient and ad-hoc data exchange with global suppliers

•Multiple partners in the extended enterprise

•Supplier data is out of sync with OEM product BOM

•High administrative overhead to onboard suppliers

• A rich platform to provide optimal support for collaborative engineering processes

• Access control

• Secure data sharing

• Data share management

• Trigger data sharing automatically from PLM process

Our Solution Benefits• Efficient, secure, and scalable solution for engineering

data exchange

• Reduction of administrative work related to supplier collaboration

• Effective and transparent process execution and monitoring

• Suppliers work with correct versions of data

• Supplier data synchronized with product BOM


Design Data Exchange High Level Process Flow

Briefcase Browser

Teamcenter PLM Teamcenter Supplier Collaboration

Create exchange package

Approve response

Receive exchange package

Respond

Supplier

Supplier

Sponsor

Sponsor


A model-based

systems framework...

Integrating multi-

disciplinary activity...

With closed-loop

performance verification

Systems-Driven Product Development


Digital Factory

“We are the first company worldwide to bundle all the capabilities for the digital factory under one roof.”

Joe Kaeser, Siemens AG President, CEO


Thank YouRandy [email protected]




David Chan Baseline Configuration ManagementBusiness Consultant

Siemens PLM Software


It has become increasingly challenging for the Fleet Readiness Centers, (FRCs) to effectively manage the data required to maintain and service the aircraft due to multiple data constraints and formats provided from NAVAIR’s Original Equipment Manufacturers.

Through the implementation of Configuration Management systems and processes across the FRCs, the turnaround time for aircraft availability can be significantly improved.


Availability and Capability Impact on Fleet Readiness

• Forced to extend fleet lifecycle

(SLEP) due to acquisition delays

• Data acquisition, retention, re-use

and traceability issues impacting

platform sustainment initiatives

Lifecycle Sustainment

•Mission requirements quickly

changing due to new enemy

capabilities and threats

•More stress on the aging fleet

•

Rapid Response

•Changing global threat profiles of

varying scales

•Wide geographical range of threats

•Readiness needs must match the

scale of the threats

Irregular Warfare

•Warfighter needs exceed Operational

Availability

•Pressure on maintenance activities to

perform to schedule / cost to meet

required availability

Availability and Schedule


Must manage data in real time with

complete process automation and control

Need to fully understand and

rapidly assess data in context

Must increase efficiency to meet Warfighter

demand by streamlining repair design

development and change processes

Improve Responsiveness to the Warfighter


Does the data represent the

latest revision from the

OEM?

What requirements are

traceable to which

instrumentation? What's

the go-no go criteria for

this certification?

What past experience, test

planning and reports can I use

to accelerate this activity?

Do I have all the correct

requirements allocated

to this repair?

Are all the analyses

complete to ensure a safe

and successful test?

Does the manufactured

repair represent the

included changes?

But do we have the data … and is it right?


Technical Data Management

• Control revisions

• Define templates

• Synchronize with product changes

• Search (including full text)

Link Technical Data to RequirementsFind and Understand Context

Material

Report

Analysis

Spec

Find the

right data

and

revision

Understand

it in context

of the

system


Relating technical documentation to product structure is one of the most important aspect of configuration control. It is essential to have visibility of product to document / data relationships in order to successfully execute impact assessments and insure all aspects of a repair are accounted for.

Propulsion System

Shaft

Electronics

Hydraulics

Mounting Bearings

Fixtures

Bearing Race

PN: 526895-11

Cage: 66254

Published Results

Engineering Drawings

CAD / CAE /CAM

Neutral Viewing Data

Technical Description for

Parts/Assemblies

Housing

Operational Requirements

Acquisition Documents

System Specifications

Product Support Documentation

Management of Configuration Relationships


Manage your BOM

Status

Description

Cost

Mass

…

CAD Design

Supplier

Software

Part

Materials

Requirements

Documents

Changes

Schedule/Process

History

And all related content

Define, Configure and Manage the Baseline BOM


Technical Data Baseline Management

• Parallel tracks

• Decision steps

• Sub-processes

• Rejection

paths

• Automation

Process Management WorkflowsKnow what to do with the data


Requiremen

ts

Systems

Engineeri

ng

Design Manufacturin

g

Physical

Technolo

gy

Safety &

Regulator

y

WSS

Supply Chain

&

Manufacturing

SSC

Design

Basis

Safety

Quality

As-Tested

As-Built

As-

Maintained

Structures

Electrical

Analysis

Manufacturing

Plan

Resources

Assembly

Sequence

As-Tested

As-Built

As-Maintained

Requirements to Service : Closed-loop Traceability


Integrated Asset Configuration Throughout the Lifecycle

Program

Office

NAVAIR/SY

Engineering

SY Project

Office

NAVSUP Type

Commander

Integrated Configuration Management and Change Control

•As Designed •As Supplied

•As Built •As Installed

•As Contracted •As Maintained


• Siemens has completed initial analysis of FRC East, FRC Southeast and FRC Southwest Engineering teams

• Completed pilot project for the Teamcenter 3MS process at North Island to manage F/A-18 repair data and to collaborate with Manufacturing at both FRC-SW and FRC-SE

• Completed project with FRC East to configuration manage the Engineering data to support the V-22 Program

• Ongoing assessments of the FRC’s Engineering Analysis needs to support the Airworthiness Certification process.

Technology Status


• All technical data is securely and configuration

managed in one place

• Design data is easy to find, share, and re-use

• Status is clearly indicated, eliminating confusion

and re-work

• Understand the context of the data and know

what to do with it.

• Changes are implemented quickly and

accurately under revision control

• Digitize, optimize, and standardize the

certification processes

• Decisions and changes are fully documented

For complete traceability

Summary for Improving Fleet Readiness with Baseline

Configuration Management


David Chan

Business ConsultantSiemens PLM Software


Diane E. Ryan Closed Loop ManufacturingBusiness Consultant



Today, many facilities work in disparate systems within manufacturing, as well as from engineering and planning, lacking the seamless ability to access and share manufacturing data within a single facility or across multiple facilities. Unfortunately, this lack of configuration controlled information has also led to long lead times in production where Manufacturing is frequently tasked with requests that are already late in the delivery schedule.


• Dispersed data in various forms

• Redrawing required to support manufacturing

• Unnecessary scrap and re-work

• Inconsistent and manual configuration control of machine code

• Highly paper driven process

• Lacking digital connectivity to engineering or planning (sneaker-net)

As-Is Manufacturing


To-Be Manufacturing with Siemens PLM

• Centralized configuration controlled data environment

• Seamless integration between engineering and manufacturing

• Data validation process up-front to support 1st pass success – reducing

scrap and re-work

• Standardization of processes and planning information

• Direct link from manufacturing planning to shop floor machines – closed

loop DNC environment

• Track and manage electronically the complete process from start to

finish


An Integrated Solution -Teamcenter Part Planner integration

• Connect every machine to Teamcenter

– Comprehensive DNC functions

– Browser interface

• Meet Compliance Requirements

– Full traceability

– Activity logs

– Revision control, including optimized programs

– Where-used reports

• Complete Data Visibility

– Single Teamcenter database

– Unified data and process control


Technology Status

• Siemens has completed an analysis of FRC East, FRC Southeast and FRC Southwest Manufacturing facilities

• Completed a prove-out project with FRC East leveraging the part planning capability with complete connectivity from the DNC to the CNC machine on the shop floor


Connecting the virtual and physical worlds

defining the plan…

…producing the part

Virtual

Physical



Diane E. [email protected]


Chris GarciaUniting PLM & ERP for a Complete 3D MBE DeploymentEVP MBE Business Dev

Anark Corporation

Anark Company Overview

Leading provider of advanced visualization and PLM software and solutions to industry leaders since 2000.

Empowering 3D Model Based Enterprise revolution within Aerospace, Defense, Automotive, Energy, Industrial, Communications, and Furniture Sectors

Growing company, with world-wide network of technology, integration, and channel partners

Anark Corporation HQ in Boulder, Colorado


3D MBE Value Proposition

• Establish a fully integrated and collaborative environment founded on 3D product definition, detailed and shared across the enterprise

• Which provide for information rich dialogs between engineering and the consumers of 3D product content by delivering that content in the proper context of each enterprise process.

To Transition Out of 2D Drawings & Paper based processes

Into the Complete 3D Model Based Enterprise (3D MBE)

Enabling rapid, seamless, and affordable deployment of products from concept to disposal.

The 3D MBE Wave->

▪ 3D MBD/PMI – Model Based Definition (aka. Product Manu Info)= Engineering Product Definition inside native CAD which captures Design Intent

(associative 3D GD&T, 3D +/- Tolerances) without 2D Drawings

▪ 3D MBE – Model Based Enterprise = Reuse of 3D MBD outside of CAD, combined with additional information from

PLM, ERP, MES, CRM… (The Complete Product Definition) in Open 3D HTML or 3D PDF

▪ 3D TDP – Technical Data Package = DOD Release Document which defines The Complete Product Definition in 3D (in accordance with MIL-STD-31000 Rev A)

▪ Data Sources for The Complete Product Definition –PLM= Assembly Configuration, some manufacturing data (Enovia, TC, Windchill)

ERP= More manufacturing data, Inventory, Work Processes…(Microsoft, SAP, Oracle)

MES= Real time manufacturing data (SAP, Epicore, Apriso, JobBOSS…)

CRM= Manages Customer and Supplier manufacturing data (Microsoft, Oracle, Salesforce)

Terms we will use today…

50% Reduction Tooling design & fabrication33% Reduction Overall assembly hours30% Reduction Rework

50% Reduction Tooling design & fabrication30% Reduction Overall assembly hours50% Reduction Rework

30% Reduction Engineering Overhead20% Reduction Scrap and Rework50% Reduction Supplier Response Time

Source :http://model-based-enterprise.org/Starting-Model-Based-Enterprise/default.aspx

DOD Report: http://model-based-enterprise.org/2012-assessment.aspx

Why the move to 3D MBE…

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=VNziqwjh6WVW8M&tbnid=lfScoE-aYuolJM:&ved=0CAUQjRw&url=http://www.allstrac.com/dod-accelerates-cybersecurity-upgrade-in-europe/&ei=6R5cU4zIMM6TyASq8oHYDw&bvm=bv.65397613,d.aWw&psig=AFQjCNHUmmjPgaiEwohRv_TX6tnOtBfajw&ust=1398632488456616

http://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=VNziqwjh6WVW8M&tbnid=lfScoE-aYuolJM:&ved=0CAUQjRw&url=http://www.allstrac.com/dod-accelerates-cybersecurity-upgrade-in-europe/&ei=6R5cU4zIMM6TyASq8oHYDw&bvm=bv.65397613,d.aWw&psig=AFQjCNHUmmjPgaiEwohRv_TX6tnOtBfajw&ust=1398632488456616

http://model-based-enterprise.org/2012-assessment.aspx


A Complete 3D MBE Deployment Unites CAD/PLM with MES/ERP

Product Definition & Process Definition

(Content)

Product Definition united with Process Definition

(United)

3D Context SpecificProcess Docs Generated

(In-Context)


To Create 3D MBE Enterprise & Supplier DocumentsIn-Context of:Uniting CAD/PLM with MES/ERP

Enterprise Manufacturing

Extended Manufacturing

Network of Suppliers

14. Supplier RFQs15. Bid Packages16. First Article Inspection

14,15,16

A Complete 3D MBE Deployment Unites CAD/PLM with MES/ERPand creates “In-Context” down steam process documents


1. Multi-CAD support w/highly accurate & trustworthy PMI

2. Uniting CAD/PLM with MES/ERP for “In-Context” Enterprise document generation

3. Transforming and Conditioning Product Data based on Enterprise Business Rules

4. Using Template based delivery platforms (3D PDF & 3D HTML)

That are FREE to View and FREE to Deploy

5. Enabling Server-based Automatic document generation &

regeneration based on source data changes

The Keys for a Complete 3D MBE Deployment


1. Multi-CAD support with Accurate and Trustworthy PMI…

Native CATIA + MBD

Native Creo + MBD

Native NX + MBD

Native SW + MBD


From Native NX + MBD

…To create multi-CAD but Common 3D-MBE docs

From Native CATIA + MBD

From Native Creo + MBD

From Native SW + MBD


2. Uniting CAD/PLM & MES/ERP “In-context” of enterprise process

3D MBE

Process Plans &

Work Instructions3D MBE

Assembly Build

Sequences

3D MBE

eBOM-mBOM

Alignments

3D CAD

eBOM

MES/ERP

mBOMs

In-Context mBOMs

In-Context Asm Build

In-Context Process Plans & WI

eBOM mBOM

Manufacturing Shop Floor Impact

Commercial Technologies for Maintenance Activities61

3. Transforming Product Data with Enterprise Business Rules

Align 3D CAD with Manufacturing mBOM processesmBOMs, pBOMs, wipBOMs, sBOMs…

CAD ASMEBOM

Manu Make-BuyMBOM

Capturing existing Design to Manufacturing Business Rules and Best Practices


Open Templates based Platforms (3D PDF & HTML)

Proprietary, Hard Coded viewers

You control how your 3D data is displayed and deployed down stream Make changes in hours, not the typical CAD vendor 12-18 months

vs

Old Technology

New Technology

4. Using Template platforms that are FREE to View & Deploy


5. Enabling Server-based Doc generation & regeneration

Document Regeneration upon change to source data guarantees process documents are always in sync.

Suppliers

Manufacturing Shop Floor


3D MBE NC Machining Animated Work Instructions

3D MBE MultiCAD + MBD Inspection Layout Test

Manufacturing ReleaseMBOM-EBOM Alignment

Make-Buy Bill of Materials

Animated Process PlanDocuments

Engineering Release2D and 3D

PDF and HTML

All 3D MBE Process are possible (The Complete 3D MBE Deployment)

../MBEWeb/MBEWeb_SalesKit_2013/Portal Plate NC Machine Work Instruction.pdf

../MBEWeb/MBEWeb_SalesKit_2013/Portal Plate NC Machine Work Instruction.pdf

../MBEWeb/MBEWeb_SalesKit_2013/7. Anark 3D PDF MultiCAD Inspection WI (from Native CAD) v2-a.pdf

../MBEWeb/MBEWeb_SalesKit_2013/7. Anark 3D PDF MultiCAD Inspection WI (from Native CAD) v2-a.pdf


Next Steps (seeing is believing)

Provide Production Models(Part, Assembly, Drawing)

Anark will create Pixel Perfect 3D PDF MBE Documents...and

demonstrate entire process

Take the 3D MBE Challenge


Uniting PLM & ERP for a Complete 3D MBE Deployment

Chris Garcia - [email protected]



LUNCH1145-1245

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