014 brewery equipment 2009
84
Lehui Brewery Equipment 2009
Transcript of 014 brewery equipment 2009
Lehui Brewery Equipment 2009
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Company Profile
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650
200
15
250
90 100,000
55,000
15~20
350~400
2006
Ningbo Lehui Food Machinery Co., Ltd,
is the largest manufacturer of brewery
equipments and stainless steel vessels in
China so far. For the time being, Lehui has
around 650 employees, among whom there
are about 200 technicians and 15 brewmasters.
Lehui aims to be one of the world's best manufacturer for brewery equipment and the supplier of turn-key project to provide brewery equipment that is of high quality, low price and perfect service for the global breweries .
Lehui is located in Xiangxi Industrial Zone, Xiangshan, Ningbo, Zhejiang Province in China. It is 250km far away from
Shanghai and 90km far away from the downtown area of Ningbo. The factory
2 takes floor area of 100,000m , in which 2 there are 55,000m modern shops. Lehui has all kinds of the most advanced processing
equipment, such as, four sets of laser welding machine, French plasma welding machine,
large-scale head spinning machine and the like. The annual production capability is to fabricate
15~20 sets of brewhouse and 350~400 sets of huge stainless steel fermentation tank.
Lehui became a joint-venture with the
copperation of Ziemann Germany in 2006.
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Company Profile
ISO9001
ASME PED
GOST AS1210
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AAA
Lehui has qualified quality control
system like ISO9001, China
pressure vessel manufacturing
certificate & pressure piping
installation certificate, as well as
ASME, PED, GOST, AS1210, etc.
China Banking System has
conferred the highest-class
medal, AAA Faithful Enterprise,
on Lehui for 6 years
successively.
TUV GOSTASME
ISO9001ISO9001 2000PED
Passports to the world
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Lehui Operational Tenets:
Strategy: Being professional and devoted to build up core
competitiveness
Market: European quality, Chinese cost
Management: practical, standard and successive improvement
Service: honest, responsible and timely
Talent: merits, cooperation and caring
Technology: technology leadership
PVPP
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Brewery Turnkey Service
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General Process Flow
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Material Collecting
Silo
Sieving
Milling
Mash Tun
Rice Cooker
Lauter Tun
Spent Grain Tank
Thermal Energy Recovery System
Hop Dosing System
Pre-run Tank
Wort Pre-heating
Wort Kettle
Whirlpool
Wort Flash Evaporation Boiling System
Wort Cooling
2nd-stage Yeast Propagator
Yeast Storage Tank
Cross-flow Filtration
Fermentation Tank Farm
Candle Kieselguhr Filter
PVPP Candle Filter
Group of BBT
CO Reclaim2
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Note: All technical data and description in this brochure are particular figures and shall not create any promissory agreement. The formal contract signed by Lehui and the client should be taken as final and binding.
Brewery Turnkey Service
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In the past, setting up a new brewery was general contracted by
an engineering company. For the time being, the general contractor
of a new brewery turned into the manufacturer of core brewery
equipments. This new international trend can bring lower cost and
shorter period to breweries when they plan to set up a new brewery,
moreover, this kind of general contracting can also provide more
excellent after-sale service.
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2002
60 1 40 1 20
15 10 9 5 5
3 3
20
(2006 )Pearl River Brewery(Zhanjiang) Turnkey Project
20 (2004 )Turnkey project of 200,000-ton Kingway (Shantou) Brewery
Lehui is an excellent general contractor
of turnkey project of brewing systems.
It is one of the few excellent supplier,
who can provide turnkey service of
complete brewhouse, technical design
of fermentation shop and packaging line,
fabrication of equipment, installation,
commissioning, personnel training,
auto-control system etc. From 2002 till now, Lehui successfully general
contracted and built many world's first-class breweries, including 1X
6,000,000HL, 1X4,.000,000HL, 15X2,000, 000HL, 7X1,000,000HL, 5X,
500,000HL and 3X300,000HL(annual capacity). With customer s support, ,
it takes only 9 months for Lehui to finish a world s first-class brewery with
annual capacity of 200,000 tons from design to beer production, which is the
quickest speed of setting up a new brewery in the world.
It is requisite to make a reasonable layout before setting up a new brewery.
The layout of the brewery should adopt central blocks, which are organically
combined in accordance with the production process, production management,
procession facilities and auxiliary machines, so as to keep the lines of
production & transportation consecutively smoothly and conveniently,
moreover, a lot of lands and investment of civil works can be saved. BBH (2006 )BBH Tashkent Brewery OpeningCeremony
(2006 )KIRIN(Zhuhai) Brewery: Brewhouse Turnkey Project
Raw Material Handling System
Lehui provides complete raw material handling equipment and
automation system, including material conveying, storage silo,
oscillating sieve, pulse bag dust aspirating, measuring hopper and
mill etc.
Flexible starch mixing system enables direct corn starch dosing and
mixture of corn and rice dosing. Processes like frequency conversion
feeding, second mixing, dust leakage prevention and dust recycle are
applied as its advancement.
Process Flow Chart of Raw Material Handling
WET MALT MILL
WET RICE MILL
RIC
E S
ILO
MA
LT S
ILO
MA
LT S
ILO
MA
LT S
ILO
MA
LT S
ILO OSCILATING SIEVE
OSCILATING SIEVE
DE-STONE
DE-STONE
PULSE DE-DUST PULSE DE-DUST
METERING SILOMETERING SILO
BUFFER HOPPER BUFFER HOPPER
PULSE DE-DUST
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Material Collecting SystemSilos & lifting system
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Effective Oscillating Sieve Group
Starch Mixing SystemEffective dust aspirating system
beautifies plant environment
Stable and reliable performance:
malt wet mill and rice wet mill
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The technical design and quality of whole set of brewhouse equipment
provided by Lehui has been very close to that of European-made products.
On the basis of above 10 years experiences in brewhouse equipment,
manufacturing Lehui uses overseas advanced technology for references and
combines it with its own unique characteristics to produce our excellent
brewhouse technology and equipment.
Brewhouse
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Example Process Flow Chart of Brewhouse
WORT TO CELLAR
STERILE AIR
Mashing / Rice Cooking System
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Í ¼Æ ¬Internal laser-welded dimple jacket
Internal dimple jacket steam heating control, without water hammer
The efficiency of steam heating jacket is obviously higher than that of external jacket, improving greatly in the temperaturerising speed. Internal honeycomb like wallmay cause liquid turbulence, improving heat transmission efficiency, decreasing fouling, and prolonging cleaning interval. Effective water drainage design prevents from water hammer, improving performance life of the equipments.
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60-100 40-0
1.5 C/min
1.0 C/min
8-10 / 12 /3 315m / 100m/
2B
Design Data:
Throw: malt: rice=
60-100 40-0 ;
Mashing heat-up speed:
1.5 C/min;
Brewing heat-up speed:
1.0 C/min;
Batch of brewing:
8-10 brews/day(12 brews/
day can be reached with
customers' special request);
Capacity of brewing:
150hl/brew 1000hl/brew
or as other special request;
External surface:
various choices such as fully
polishing, matt finishing,
sand blasting and 2B plate.
Stirrer of mashing:
specially designed stirrer
of rice cooker and mash
tun facilitates mixing
process with lower shear
force and higher heat-
conductivity. Our
engineers optimized the
four contradictive data,
which are low shear force,
low power, high mixing
capability and high heat-
conductivity, to enable an
advantage of Lehui
brewhouse equipment.
Mashing / Rice Cooking System
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Well-considered safety alarming device, can
be equipped with overflow alarming device
Mash tun with laser-welded
dimple jacketMash tun with half-pipe jacket
Heating jacket: 2 types of steam heating jackets,
which are traditional half-pipe jacket and laser-
welded dimple jacket. (There are two different
types: built-in and built -out) Lehui's unique
dimple jacket is made by laser welding and then
formed at site by pressure bulging. Its
advantages are: the media inside jacket form
turbulent flow even at a low speed, and the heat
transferring coefficient is high; place more jacket
area on the same size tanks; the jacket welding
seams are away from the shells seams, which can
avoid jacket media leaking into the tank and
therefore improve operation safety; laser-
welding bears less influence of heat deformation
and thermal stress, while the half-pipe jacket
welding has wider welding area and worse heat
deformation.
Brewhouse Control Instruments
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Steam Valves
Temperature control: Steam pressure direct control
instead of conventional mode, can increase accuracy,
reduce temperature difference between heating steam and
material, slow temperature change and lessen internal
scaling.
Pipeline Lane of Brewhouse
Gimbaled stirring motor: coaxial type,
compact structure, minimum maintenance,
economical electricity consumption
and stable driving.
Bottom in/out let: anti-eddy, reduce oxygen
suction.
Brewing and mashing outlet system
Condensate pump: closed recovery, flash evaporation reduction, effective recovery
Lauter Tun System
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Relationship between load of grain layer and filtration brews
BrewL
oa
d
S
M
SAMPLE S TATION
D O S I N G TA N K S
NORMAL WATER
HOT WATER TANK
CIP RETURN
TRUB TANK
WORT KETTLE
HOP DOSING
CHILLED WATER
M A S H T U N
A I R 4 - 5 b a r
BREW WATER
CIP/WATER PANEL
WORT PRE RUN TANK
S P E N T G R A I N S S I L O
WEAK WORT TANK
W E A K W O RT TA N K
Lauter tun
SPENT G RAINS BUFFER
12m
Lauter Tun with 12m Diameter
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Driving device: Apply gimbaled frequency
conversion control on speed reducing system
and use electric lifting instead of conventional
hydraulic lifting, which results to more
convenient, homogeneous and gentle driving,
as well as less maintenance, failures and
leakage.
Lauter Tun System
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1
Sieve Plate
2
Charging Valve
Sketch of Spray Nozzle
1
S
4mm
3
Sieve Plate Distribution
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Spent Grains Outlet with Sieve Plate
Multi-area Ring-pipe Gathering System
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3 4
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Outdoor Silo
Wort Sampling
Table
Indoor SpentGrains Storage Tank
Reflux: Central backflow technology enables the fine part of the refluxed sparges evenly in the whole lautering area, so there is no more partial blocking. The refluxed is in below the mashing to prevent from oxygen contact. False bottom: Lehui-made 4mmgrooving false bottom, improves a lotin smoothness and cleanness. Squaredesign expands percentage of openarea. Properly distributed large diameter wort collector and fan shape nozzle ensures the cleaning and sanitation ofthe lauter tun.Spent Grains flap: larger diameter and sealing area. Designed with a transmission arm, between the arm and flap, there is a floating structure. When the arm moves up to nearly closing, the flap automatically balances itself according to the stress borne.Control: Automatic on-line controlthrough control units of pressure,flow, level and turbidity meter etc.
Multi-area ring-pipe gathering system:
configuring with honeycomb wort gathering
connection, the effluent path of wort can be
more accordant with ring-pipe gathering system.
According to its concentration control technique,
this system can balance the concentration of the
inside and outside grains layer, especially when
in the grains washing step, it guarantees the
uniformity of the whole grains layer in order
to achieve the highest rate of yield with Lehui's
characteristic.
According to different diameters of the Lauter
Tun, the gathering ring-pipe quantity is also
different.
Grains raking and discharging: well combined
raker and blade will not have the trouble of blades
pulling off with its rational structure and also can
reduce repairing, it can be used as raker when
running forward and can be used as grains
remover while running reverse.
In addition, the combination of streamline coattail
type and S-type raker contributes to a significant
grains raking effect.
Design of giant inner casing: can speed
up filtration, reduce dead corner and
improve central line speed, grains raking
effect, as well as grains discharging speed.
High-position principal axis seal: can
solve the problem of leakage and
pollution completely.
High-performance feed-in valve:
umbrella like when open which is good
for distributing the grains layer; at the
same level with the sieve plate when
close which is good for completely
discharging of grains.
Grain washing: Antioxidation washing
differs from spray ball washing, the
water sparges at close distance and
flows down in the umbrella form.
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4 / 16
2-3EBC
1-2ml/l
0.1ppmo0.6 P
100%
1.5 2m 2.1 2.1m 2.4 2.4m
70%
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25T3130m
Mash Filter Technique
Technical Data:
Two types of Mash Filter: with or without
overhung membranes
Moisture content of discharged spent grain
cake: 70%
Daily batch: 14 brews/day, Max.16 brews/
day
Turbidity values: 2-3EBC
Solids content in the wort:1-2ml/l
Wort oxygen suction: 0.1ppmoResidual sugar after grains sparging: 0.6 P
Yield rate: 100%
Plate form: 1.5 2m, 2.1 2.1m, 2.4 2.4m
Fully automatic control
The Superiority of Mash Filter Technique
3Up to 25T charge per filter can basically satisfy 130m brewing capacity.
Effective way of filter clothes automatic cleaning guarantees the cleaning effect
and reduces the maintenance cost.
Applying membrane plate filter technique, the filter pre-extrudes spent grain
layer by membrane blowing after original wort filtration and discharges most of
wort in the spent grain layer, which reduces spent grain washing time and water
consumption. After sparging, spent grain layer will be pressed again by membrane
blowing and most of water will be extruded from the spent grain layer, which
reduces not only water consumption but also the water content in spent grains, and
also makes the spent grain transferring more convenient, as well as improves the
yield.
Overall welded membrane, made of imported polypropylene material, prolongs
its service life greatly which can be more than 8 years overcoming the shortcoming
of short service life of rubber material and moreover it dramatically enhances the
intensity of membrane plate.
Fixation way of the single point overhung filter plate makes it faster to transport
the filtration plates and replace the filter clothes, as well as to run the filter.
Mash Filter
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100
Mash Filter or Lauter Tun?
It depends on the overall concept and the structural environment
in which the brewery operates. The following are the examples of
some superiorities of the mash filter.
Improve the production efficiency: satisfy more than 14 brews
per day; can filter wort when it is under the high viscid condition.
The filtration will not be influenced by the raw material's quality;
It is suitable for high concentration wort production.
Lower production cost: high rate of wort yield, which can reach
above 100%; suits different auxiliary materials; can produce wort by
using raw material without husk; and can brew by large proportion of
the auxiliary material.
Improve the products quality: little oxidation, the whole filtration
and grains washing process are under closed condition; low turbidity
of the wort and small trub material content.
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Remark: Lehui has adopted the technology of mash filter in several projects such
as Pearl River (Zhanjiang) brewery with 20 mil. tons annual capacity and Pearl
River (Shijiazhuang) brewery 10 mil. Tons annual capacity.
Automation Diagram of Mash Filter
Special central mash infeed technique, and forward & reverse grains
washing technique guarantee the well-proportioned mash distribution,
the completeness of the grains washing, and the yeild rate, which also
extend the cleaning cycle of the filter clothes and reduce the water
consumption.
Double-sided filtration with filter clothes embedded in both chamber
plate and membrane plate, will increase the filtration area and reduce
the filtration time.
With cavity (protection) design, membranes can be pressed when there
is few filter cake left or even no filter cake left, also supported by
chamber plate to avoid overextension or damage.
Meanwhile Lehui can also supply the Non-membrane Mash Filter
which has similar specification and technical configuration with the
Membrane Mash Filter.
Wort Kettle System
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Dynamic Low Pressure & Vacuum Evaporation System
80-90
8-10 /h
8-15
40-60
8-10 /h
4-6
STEAM
SUGAR STORAGE
PANEL
ENERGY STORAGE
PANEL
WORT HEATER HOP DOSING
HOP DOSING
CONDENSATE
WHIRLPOOL
CIP RETURN
SAMPLE
VENT
VAPOUR CONDENSER
ENERGY STORAGE
Process Flow Chart
Design Data of Wort Kettle:
Boiling time: 40-60 min.
Boiling intensity: 8-10%/h
Total evaporation capacity: 4-6
Boiling processing:
Dynamic Low Pressure Boiling,
Forced External Circulation Boiling,
Bottom Pushing Inner Circulation
Boiling, Low Pressure Boiling and
Normal Pressure Boiling
Lehui initiative: dynamic low
pressure boiling & vacuum
evaporation, bottom pushing inner
circulation boiling
Conventional Design Data:
Boiling time: 80-90 min.
Boiling intensity: 8-10%/h
Total evaporation capacity: 8-15
Normal/Low Pressure Boiling
Dynamic Low Pressure Boiling
+
0.3bar
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Normal Pressure Boiling & Vacuum Evaporation
Wort Kettle System
Low Pressure Boiling System
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Specially designed spreader
increasing evaporation area and
reducing boiling time.
Processing Characteristics:
Dynamic low pressure boiling process: maintains
a constant pressure variation during the boiling to
generate severe boiling and evaporation during the
pressure drop by using flash evaporation theory
(also called explosive boiling, which is instant
vaporizing at high temperature). It is different to
common evaporation boiling, which only generates
evaporation on the liquid surface. Thus the current
process speeds up not only the aggregation of
porcelain and polyphenol, formation of reduction
materials and hop, but also the evaporation of DMS.
External compulsory circulation process:
A circulation pump with large flux and low lift
outside of the boiler is used to draw wort out from
the side of boiler and afterwards enter into the wort kettle from the central pipe. A multi-
layer deflector shell will help to form a uniform evaporation surface. This circulation
pump may improve the multiple circulation, intensify wort flow inside of the tubular
heat exchanger and reduce steam consumption since the wort flow is no longer relies
on steam but depends on external force.
Internal circulation boiling from the bottom: A screw propeller is added to the bottom
of internal heater to intensively push the wort at the bottom of kettle to flow along the
shaft of heat exchange tube, to force wort convection.
Low pressure boiling process: Maintains constant pressure, such as 0.3 bar, during the
boiling to strengthen aggregation effect and hop leaching, shorten boiling time, and
save energy.
Internal boiler: increase proportion
of tallness and diameter, increase
inner power and facilitate the wort
flow
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78-80 C
95-97 C
76 C
98 C
30%
98-99
/ 85 90 25 30min / /
92.36 98.5 100 5 10min 98.13 25 30min
Wort Preheating System
Water Sealed Tank
Thermal Energy Recovery Plant
Technical Parameters:
Thermal energy water inlet temperature: 78-80
Thermal energy water outlet temperature: 95-97
Wort temperature before preheating: 76
Wort temperature at inlet of wort kettle: 98
Recovery method: recovery under atmospheric
pressure, recovery under low pressure
Effect: energy saving over 30%
Plant Features:
When heating to 98-99 , wort goes into wort
kettle in the state of sub-boling.
Water sealed tank is adopted as vacuum and
overpressure safety device.
Multiple combination modes are available
for thermal energy recovery water tank.
Heat energy storage tank
Secondary steam condenser
Condensate cooler
Cold water
Hot water 82
Wort pre-heater
Steam
Steam consumption for cool wort(ton)
Before technical renovation After technical renovation
Wort average temperature at outlet of increased pre-
heater
Wort temperature at outlet of original pre-heater
Temperature rising time during wort boiling
Average temperature at outlet of secondary steam condenser
hot water
Secondary steam recovery time
Before implementation
After implementation
System Flow Chart
Partial view of tubular heat exchanger,
which considers even diffusion and
circulation of low-pressure steam.
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Normal Pressure Thermal Energy Recovery System
Lehui has developedlase r welded
dimple plate heatexch anger with
high efficiency and lowpr ice, which
will replace traditional tubularhea t
exchanger. ThermalPressure Energy Recovery System
Thermal Energy Recovery Plant
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1.5-2.5%
0.3-0.45bar
85-88 C
85-88 C
DMS 0-10ppb
DMS
Process:
After sedimentation, hot wort enters the
vacuum evaporation tank as a tangent and
forms a reversal cone evaporation area in
the vacuum evaporation tank. Under the
force of vacuum, wort flash vapors and boils.
This will effectively eliminate
DMS
This will effectively eliminate
DMS in th whirlpool and the wort kettle.
newly formed
in the whirlpool and free DMS in the
wort kettle.
Technical Parameters:
Vacuum evaporation rate: 1.5-2.5%
Vacuum degree: 0.3-0.45bar
Evaporation temperature: 85-88
Hot wort temperature after vacuum evaporation:
85-88
DMS content in cold wort: 0-10ppb
Vacuum Evaporation System
Schematic diagram of wort flash boiling system
Variation of DMS content in the wort:
Vacuum evaporator
Hot water 80
Cold water 20
Secondary steam condenser
Wort pump
Secondary steam condenser
Original wort pump
Vacuum pump
Wort from whirlpool Wort to sheet cooler
Dis
so
cia
ted
DM
S [
pp
b]
Full kettle 15min 30min 45min Boiling end Settled Vacuum evaporated
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DMS
10PPb
98
85
System Superiority:
Optimize the beer quality: guarantee minimum DMS
content in the cast wort which can be lower than 10PPb.
Savingene rgy and reducing energycon sumption:afte r
vacuumfla sheva poration,the wort temperaturelow s
downfro m98 to85 , thusit will reducethe cooling
consumption distinctlyafte r cooling stage. This
technology is well thanothe rs inener gysav ing.
Aspar allel connection systemof the original system,
it suit the old factoryrebu ilding,whi chmea nswe can
rebuildthe mwith out stopping the production.
Vacuum Evaporation Liquid Level
Vacuum Evaporation System
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Whirlpool & Sediment Tank
Whirlpool Outlet Sediment Tank
Sediment Tank System:
Large conical bottom effectively unites two types of
sedimentation: whirling and natural sedimenting, which makes
the hot trub subside at the bottom of the tank in relax state.
The hot trub can be recovered without using the mechanical
scatter device or extra water consumption, reduce water
consumption when scattering.
Whirlpool System:
Low speed tangent feeding, short time of sediment,
tightly formed hot trub for effective separation.
Special mechanical-driven cleaning device thoroughly
cleans the trub by backwash.
The usage of hot trub tank can reduce pollution and
increase wort yield.
Anti-leakage double seat valve at the outlet of whirlpool
can effectively separate the washing for brewhouse and
fermentation plant, and also reduce the dead corner.
Newly designed inverted-cone whirlpool benefits more
to the sedimentation and washing of the hot trub.
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CIP System for BrewhouseCIP
Concentrated Acid & Caustic Equipent for CIP System
CIP
CIP
Full-automatic program
control, composed of CIP
tank, heat exchanger, CIP
pump, acid/caustic density
meter, acid/caustic dosing
pump, anti-leakage valves,
etc. The cleaning effect is
reliable.
CIPLeakproof Valve Cluster for CIP
WORT WAY
LAUTER TUN, WEAK WORT
WORT KETTLE, WHIRLPOOL
WORT PRE RUN TANK
RICE COOKER, MASH TUN CONDENSATE
STEAM
WARM WATER
AUTOMATIC SIEVE
WORT HEATER
BREWHOUSE
WORT WAY
HOT
WATERRETURN
TANK
CAUSTIC TANKWORT WAY
HEAT EXCHANGER
HOT
TANK TANKACID
COLD WATER
VENT
ACID DOSING
CAUSTIC DOSING
CAUSTIC
BREWHOUSE
Process Flow Chart
CIPCIP System
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Features:
Two pumps with frequency conversion at front and back of ,
plate cooler, can adjust pump s conveying frequency in
reference with the distance of fermentor. It is a way
to reduce electric consumption and enhance equipment safety.
Aeration capacity: 8-16ppm
Aeration Control mode: One way is performing on line control
through the feedback of oxygen dissolving meter; while
another way is accurately adjusting through mass flow meter
and high precision regular valve.
STEAM
HOT WATERCHILLED WATER
FERMENTER
WHIRLPOOL
STERILE AIR
PLATE COOLER
8-16ppm
Process Flow Chart
Wort Cooling and Aeration System
Wort Cooling and Aeration System
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Lehui typical high efficiency mixer
ensure the dissolution of oxygen is
even, sanitary and accurate.
Separate wort aeration system, with aseptic air, filtered pressure-reduced steam
Mass Flowmeter
Consists of 2 or 3 sets of hop dosing tank, dosing
table, conveying pump, pipeline and valve.
Safety devices like safety valve, vacuum valve,
exhaust valve, etc. on the top of dosing tank.
Hop dosing is designed as bottom-in-top-exit to
avoid hop blocking in the pipeline. After dosing,
pump and clean the tank with warm water. The
whole operation is fully automatic and easy.
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WORT KETTLE
SAMPLE STATION
WORT KETTLE
NORMAL WATER
S1 S2 S3
Part of Hop Dosing System
Hop Dosing System
Hop Dosing System
Lactic Acid Fermenting & Dosing System
PH
CO2
CIP
When adjusting PH value, most
breweries use food grade lactic
acid, phosphoric acid or
hydrochloric acid, however these
acids influence the beer flavor in
some way. The lactic acid
produced with pure fermentation
method can make up for this
shortage. It is naturally fermented
lactic acid when adding
lactobacillic in the wort at anaerobic
condition. This brings you original
and gentle flavor, and meet green
beer standard.
This system is made up of lactic
acid fermentation tank, plate heat
exchanger, dosing pump,
circulation pump, tank top CO2
aeration and CIP system etc.
PIC
MASH TUN
RETURN
WORT KETTLE
STEAM
CONDENSATE
WORT
CIP
CO 2
STEAM
HOT
WAT
ER
RE
TU
RN
COOLING WATER
COOLING WATER
PLATE HEAT EXCHANGER
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( )
Lactic Acid System (InBev Shiliang)
Hot Trub Tank Green Wort Tank
Dissolving & Dosing of Auxiliary Materials
Dissolving and Mixing of Auxiliary Materials
Auxiliary System for Brewhouse
Auxiliary material dissolving and dosing
system: Dosing of acid, enzyme and additives
,aren t through the manhole, so it can relieve
working intensity and enhance safety.
Syrup storage & dosing system: Wort kettle
syrup dosing has become more and more
important, Lehui has focused on this trend and
developed several sets of syrup storage and
dosing systems, mainly completed with syrup
storage tank, dosing pump and measuring
device etc. The conveying pipeline with electric
heating pipe preserves the syrup temperature
therefore can avoid crystallization.
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Æ ¡ ¾ Æ · ¢ ½ Í ¼ ä
Electrical & Control SystemFermentation Shop
System Flow Chart of the Fementation Shop
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PROCESS LINE FOR BBTS PROCESS LINE FOR FERMENTERS
CIP SYSTEM TO CELLARS
YEAST STORAGE SYSTEM
WASTE YEAST
Lehui designed fermentation shop is a combination of all kinds of excellent individual equipment.
GAS CENTRAL DISTRIBUTION STATION FULLY-AUTOMATIC CROSS-FLOW FILTRATION SYSTEM
FULLY-AUTOMATIC YEAST PROPAGATION SYSTEM FILTRATION SYSTEM
CENTRAL SAMPLING SYSTEMDEAERATED WATER PREPARATION & HIGH GRAVITY DILUTION SYSTEM
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2CO DE-FOAM
0.5-1
Safety device at the outlet of yeast dosing pump can
protect the rotor pump.
Yeast Dosing System
Dosing with double seat valve, separate yeast pipeline and wort
pipeline, which is hygienic and convenient.
Design Data:
Dosing of amount: 0.5-1
Control mode: frequency conversion
pump controlled by flow meter signal,
quantitative dosing or continuous
dosing.
39
40
Yeast Propagation System
:
Ra 0.2m
Messer
,
CIP
Pure-bred propagation concept,
designed tank with no dead corner,
high brightness easy to wash,
reliable sterilizing performance,
CIP system make sure the
washing and steriling effect of the
complete yeast system.
Control program sets +0.5 bar in the
tank for the whole processes from
CIP cleaning, wort sterilization,
cooling to propagation, making sure
of pure-bred yeast propagation.
Smooth pipeline design as closed
loop to avoid cleaning dead corner.
Non-steam-leakage design to
maintain high hygienic standard in
the operation environment.
Precision finishing: Lehui is the
leading vessel manufacturer in
China. The tank inner surface Ra
0.2 m, no dead corner, pipe
welding is done by automatic
pipe welding machine from Messer
company to ensure flat seams, all
the finishing is to meet the
requirement of aseptic pure bred
propagation, and the safety of CIP
cleaning.
Series models for your selection,
or design as your request, such as
one-tank method, two-tank
method and three-tank method.
CIP
CIP
0.5bar
STEAM
AIR
HOT WATER
WATER
CAUSTIC
WORT
WORT
41
High effect laser-
welded dimple jacket:
the cooling / heating
jacket is Lehui's patent
product, that is, laser-
welded dimple jacket.
This kind of jacket has
good heat transferring
performance and big
heat exchanging area. It
can make the yeast tank
and propagation tank
has very good speed of
cooling and heating. It
is a new type heat
transferring unit, which
is of high efficiency and
energy saving.
Tank Top Device
Dimple Jacket (ammonia)
Heating Jacket (steam)
Heating Jacket on Cone
Group Valves without Flow Plate
Yeast tank and propagation tank has heating jacket, which can be cooled down by ammonia directly. There is a set of measures for safe ammonia cooling, which can reduce the one-off investment cost of alcohol water.
1
2
3
4
5
1
2
3
4
5
Yeast Propagation System
Four-tank Yeast Propagation
System
Propagation Operation Panel
Beginning of pure bred propagation; Cradle of strong yeast
42
Leakproof bottom valve with no hygienic dead corner
Aseptic Sampling Valve
Solenoid Valve for Ammonia Cooling
Ideal aeration stirring tank top device: as a main
feature of Lehui yeast system, the aeration stirring device
is designed with self-cleaning, equipped with vacuum
valve, safety valve and spray ball, no dead corner and for
easy cleaning. It raises the speed of temperature rise/fall
and ensures optimal aeration effect. The stable oxygen
dissolving safeguards the vigorous grow of every yeast.
Carlsberg tank
It consists of aseptic sampling
valve, aseptic inoculation valve,
bottom aeration pipe, vent pipe,
aseptic filter, inoculation hose
and accessories.
It can be sterilized by autoclave,
or by steam directly.
Tank Top Without Mixer
Tank Top With Mixer
1
2
3
1
2
3
Yeast Storage System
Cooling method: Tank body jacket cooling or special plate cooling
Function of storage: Mixing, cooling, pickling, cleaning, aeration
and dosing
43
VENT
AIR
CIP
YEAST
CIPRETURN
FERM
ENTE
R
YEAST
NH 3
NH 3
WORT
44
Combination System of Yeast Storage and Yeast Propagation
Yeast Storage System
45
100%
There is anti-leakage
bottom shuttle valve,
which is designed
especially for producing
draft beer.
Tank top device with mixer, having very good mixing
performance, makes the temperature of thick yeast sludge
more even, cooling becomes quicker, and make sure the
yeast is hundred-percent aerated. It consists of vacuum
valve, safety valve, automatic pressure control valve,
mixer, aeration pole, spray ball, etc.
Yeast Storage System
Tank Top Device
46
7500mm
3600m
31200m
Equipment introduction: With years of experiences in tank fabrication and installation, Lehui has
produced thousands of fermentor and BBTs. And set up the mathematic model for simulation of
temperature drop, which solves the problem concerning momentum, energy and quality
transfer in the process of fermentation.
For the time being, Lehui successfully designed and manufactured fermentor, whose diameter is
3 7500mm and net volume is 600m with ideal cooling speed. The biggest CCT with a super big
3 scale 1200m can be also designed and produced.
Fermentation Tank/BBT
Tibet Lhasa Brewery
Horizontal Fermentation Tank Conical Fermentation Tank
47
0.8 m
0.6 m 0.2 m 0.1 m CIP
Stainless steel tank body:
We can design fermentor and bright beer tank with different volume, ,
diameter or height, different-type cooling jacket at customers ,
request. The tank s advantages are: bright and even surface. Use
mechanical polishing and electrochemical polishing. The brightness ,
can meet customers process requirements. It can be 0.8 m
0.6 m 0.2 m 0.1 m. The polishing direction is same as
that of CIP flow. There are vertical and horizontal fermentor for your
option.
3600m3600m Fermentation Tank
Not Insulated yet
Fermentation Tank Farm (Pearl River Brewery)
( )
Tanks Fabricated in Workshop
Fermentation Tank/BBT
Tanks Fabricated in Workshop
48
Dimple Jacket
Corrugated Channel Jacket
Distributing pipelines for ammonia in half-pipe jacket
CIP
Mechanical polishing direction same
as CIP flow, which enhances cleaning
effect and reduces cost
Jacket:
Many kinds for option: laser-welded dimple
jacket, laser-welded arch channel jacket, laser-
welded corrugated channel jacket, half pipe
jackets, etc. For different coolants.
Lehui owns the patent of laser welded heat
exchanging plate, which is featured in: laser
welding, various section forms. Its temperature
,falling rate satisfies customers processing
requirements. Meanwhile, the safe performance
of jacket is improved largely, to meet the
requirement of direct ammonia cooling.
Arc Channel Jacket
Mechanical Polish
Rain-proof cover for thermometer:
good appearance and convenient
Shell Support Support LegSkirt Support
Drain Gutter & Dome Cover
2BCone is insulated with fully-welded S.S. 2B Plate, nice-appearance, cleanable.
49
Knuckle radius: can be welded at the bottom of the cone directly,
which ensures no dead corner.
Knuckle radius with flange, which is easy to
check and maintain. Avoid rain water flowing alongside the tank wall, and avoid the furring lines resulting from long-time protection layer outside of the tank.
Fermentation Tank/BBT
50
CFD
Reason of simulation: As fermentation
temperature must be controlled strictly,
accurate adjustment and control on the
cooling temperature, time and sequence
of each cooling section are required.
However for large tanks it is not easy to
control the temperature and cooling rate of
fermenting liquor due to its great thermal
inertia. We understand that many factors
will influence the cooling effect, such as
heat transfer rate, flow of fermented
liquor, natural convection rate and the
quantitative relationship between
convection and heat transfer rate,
therefore to develop the effective control
on fermented liquor temperature has very
significant meaning.
, K
Temperature
, kg/s
Stream Function
,m/s
Rate
3600m
39.75
Example:
Chart of temperature, stream function and rate of fermented 3liquor after 39.75 hours cooling, take example of 600m
fermentation tank in a brewery with actual size and coils
distribution.
Method: By means of Calculation
Flow Dynamic (CFD), fermenting
liquor as the object, set up
mathematic model for heat and
momentum transfer, then process
data simulation during cooling by
figure separation technology. In
this process, we do analog
optimizing test, which has been
approved by orthogonal
experimental design, finally we
get the optimized cooling
conditions, which can meet the
pre-set cooling plan.
Hydrokinetics Simulation on the Temperature Drop of Fermenting Liquor
Site Installation
Lehui takes workshop as no.1 "battlefield" and
takes site as no. 2 for project management.
There are advanced processing equipment and
production flow as well as strict quality control
system in our workshop. There is strict project
management system, including fabrication,
quality control, safety, high efficiency, etc. on
site, too.
Complete hoisting of Fermentor
51
3600m
3Fermentor(net volume 600m)
with laser-welded dimple jacket
,Lehui has the world s most advanced mechanic
polishing and electrochemistry technology, to
meet the strictest draft beer production standard.
Polishing Inspection Record in Yanjing Brewery
Fermentation Tank/BBT
52
3
Lehui company is located alongside the
seaside. There is a big dock 3km away from
our factory. The tank can be shipped wholly
or half to every port in Europe, Africa, South-
Asia, and others.
Complete Shipment:
Transportation of tank with insulation is
relatively difficult. Special protection for
outside cladding is needed.
Transportation of unpacked complete tank
Land transportation of complete tank
Transportation of semi-finished product
53
Tank Top System
CIP
Provide tank top system with many types and specifications
like lever type, spring type, and the like, to meet different
process requirement of different fermenters. Including
vacuum valve, safety valve, gas/liquor separator, spray ball,
non-return valve, sight-glass and instruments connections,
the start-up is sensible and accurate, equipped with self-
cleaning device.
Tank Top Device Tank Top with Cylinder
54
Valves and Pipelines to Cellars
Process Flow Chart
6 0 0 m 3
T I
T I
T I
L S
TT II
LL SS
TT II
TT II
TT II
LL SS
DN
10
0-
M1
M
2-
SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 M2 - SS
DN1 0 0 - M1 CI P- SS DN1 0 0 - M1 CI P- SS
DN1 0 0 - CI P- SS
DN8 0 - CI P- SS
DN5 0 - CO2 - SS
DN5 0 - A- SS
DN1 5 0 - CO2 - SS
DN1 5 0 - EX- SS
DN1 0 0 - M2 - SS
DN1 2 5 - M1 - SS
DN
10
0-
M1
M
2-
SS
DN1 0 0 - M1 M2 - SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 CI P- SS
DN5 0 - A- SS
DN8 0 - CI P- SS
DN1 2 5 - M1 - SS
DN1 0 0 - M2 - SS
DN1 5 0 - EX- SS
DN1 5 0 - CO2 - SS
DN5 0 - CO2 - SS
DN1 0 0 - CI P- SS
DN1 0 0 - M1 CI P- SS
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN
80
-A
N
2
CI
P
EX
-S
S
DN1 0 0 - CI P- SS
DN6 5 - M3 - SS
DN1 0 0 - CI P- SS
DN6 5 - M3 - SS
DN1 0 0 - M2 - SSDN1 0 0 - M2 - SS
DN
80
-A
N
2
CI
P
EX
-S
S
P I P I P IP IP IP I
P I P I
T I
T I
T I
T I
T I
T I
PI C P I C
P I C P I C P I C P I C P I C
L S L S
600m 3
P I C
T I
T I
T I
T I
T I
L S
T I
T I
T I
L S
T I
T I
T I
L S
600m 3 600m 3600m
3600m
3600m
3600m
3600m
3
DN 8 0 DN 8 0
DN 1 0 0
DN
150
DN 8 0
DN 8 0 DN 8 0
DN 8 0
DN 1 0 0 DN 1 0 0 DN 1 0 0
DN 8 0
DN 8 0
DN 8 0 DN 8 0
DN80
DN65
DN80
DN65
DN 8 0 DN 8 0 DN 8 0 DN 8 0DN 8 0DN 8 0DN 8 0
DN 8 0DN 8 0DN 8 0DN 8 0 DN 8 0DN 8 0DN 8 0
2 0 0 M
2 0 3
DN
65
-A
IR
C
O2
C
IP
-S
S
DN
65
-A
IR
C
O2
C
IP
-S
S
DN
65
-A
IR
C
O2
C
IP
-S
S
DN
65
-A
IR
C
O2
C
IP
-S
S
DN
65
-A
IR
C
O2
C
IP
-S
S
DN 8 0
DN 8 0
CIPCIP 4
CIPCIP 3
DN1 0 0 - M2 - S S
DN5 0 - CO2 - S SCO2
DN 8 0
DN 8 0DN 8 0 DN 8 0 DN 8 0
CIPCIP 4
Ò»Ò»
D N 8 0 - M 2 - S S
DN8 0 - M2 - S S
CIP
DN8 0 - M2 - S S
¶þ¶þ
DN 8 0 DN 8 0 DN 8 0 DN 8 0 DN 8 0
DN 6 5DN 6 5DN 6 5DN 6 5DN 6 5ÈýÈý
DN6 5 - M2 - S S
3.6 /
3.6 /
2.4 /
DN
65
-A
IR
C
O2
C
IP
-S
S
CO2
CO2
CIPCIP 3
DN6 5 - M2 - S S
DN6 5 - DW- S S
DN8 0 - CI P - S S
PI CPI C
P I CP I C
L S
P I CP I CPP II CCPP II CCP I CP I C
PI CPI C L SL S PI CPI C
P I CP I C
PI CPI C L S
P I CP I C P I CP I C
PI CPI C
P I CP I C
SC
PIC
F I C
F I C
F I C
PI CSC
SCPI C
SCPI C
CIP
T I T I T I T I T I T I T I
1 0 0 M 3
1 0 1
2 0 0 M3
2 0 1
PI CPI C L S
2 0 5
DN
65
-A
IR
C
O2
C
IP
-S
S
2 0 4
2 0 0 M3
2 0 3
2 0 0 M3
2 0 2
DN
65
-A
IR
C
O2
C
IP
-S
S
P I CPI C L S
T I
2 0 6
PI CPI C L S
1 0 0 M3
1 0 1 T
L S
DN
65
2 0 0 M2 0 0 M3
2 0 0 M2 0 0 M3
2 0 0 M2 0 0 M3
Distribution panel in the Fermentation Tank Farm
Valve Cluster for Bright Beer Tanks
Valves and Pipelines to Cellars
Swing Bends
55
Pipeline Lane
Well-arranged pipeline is the key to draft beer production.
It should meet production requirements, and make sure no
hygienic dead corner. The thorough and systematic
cleaning and control are important factors.
Organic connection of equipments in fermentation shop
reflects the engineering experiences of Lehui.
Two types of material piping : fixed pipeline plus distribution
panel and fixed pipeline plus double seats valve cluster; cooling
pipelines have alcohol water pipe and ammonia pipe. A rational
design of pipelines will directly influence tank's cooling rate.
Lehui is very experienced in ammonia pipeline design and
manufacture.
Automatic central sampling system not only reduce the
workload, make easier for the management and improve the
efficiency, but also guarantee the pipeline aseptic cleaning
and the accuracy of sampling.
Pipe connection in each system, ensure that every pipe is cleaned effectively.
56
Lehui designed fermentation shop is a combination of all kinds of excellent individual equipment.
Features:
Integrated & no-dead corner design and manufacturing.
Cold deaeration: fully use the imported high ratio
exterior area stuffing which can reduce tower height,
achieve minimum consumption of CO low investment 2,
and operation cost. The ratio of specific surface area
comes to 1:750.
Hot deaeration: apply the heat exchanger with small
difference in temperature but large area plate. Take full
advantage of the thermal recovery, reducing the
consumption of steam and coolant.
Designed to have self-circulation function which
guarantees only the conformity deaeration water can
flow out.
Newly-designed beer mixing station, continuously
mixes high-gravity beer and deaerated water with
accurate mixing proportion.
Deaeration Water and High-gravity Dilution System
57
CO2
1:750
Stuffing
3 10-50m /h
0.02 ppm
2320-100 m /h
4.5 g/l
O2
CO2
58
Design Data
Deaeration mode:
Capacity of de-aerated water:
Oxygen content in de-aerated water: 0.02 ppm
Outlet temperature of deareated water: 2
Carbonation degree: 4.5 g/l
De-aeration control: on-line O2 content analysis instrument
Mixing control: automatic proportion control or beer density analysis
instrument
Carbonic acid control: on-line CO2 content analysis instrument
Cooling medium: ammonia or alcohol water
cold tower hot tower310-50m /h
3High-gravity dilution capability: 20-100 m /h
Process Flow Chart
CHECK CO2CARBONATION
MIXERHOT CIP RETURN
BEER IN BEER OUT
CO2
DAW IN GRAVITY
HEAT EXCHANGER
DEAERATOR DAW plant
HOT CIP
BREW WATER
CO2
HOT CIP RETURN
DAW OUT
NH3
HOT NH3
NH3 RETURN
CIP System for Fermentation ShopCIP
59
CIP 4 CIP CIP CIP CIP
PVPP
CIP
CIP
CONDENSATESTEAM
HOT WATER
DISINFECTOR
BREW WATERDEAERATED WATER
Process Flow Chart
60
CIP for draft beer contains 4 parts: cold CIP before filtration, hot CIP
before filtration, cold CIP after filtration and hot CIP after filtration,
so as to avoid cross-contamination.
This system considers not only the cleaning of tank body and pipeline,
but also the cleaning of filtration system and PVPP regeneration.
Full automatic control, including temperature control, pressure control, level control and density control.
The processing includes: warm water, hot caustic, cold caustic, acid,
disinfection liquid, recycle water, deaerated water and brewing water etc.
The main e quip ment are hot wate r tank, h ot caustic tank, cold ca ustic
tank, a cid tank, disinfection liquid tank, recycle water tank, brewing
water tank, CIP conveying pump, heater, automatic acid/caustic dosing
pump, etc.
It can build up whole brewery CIP terminal for centralization control
according to the customer's request.
Cross-flow Filtration System
61
Á ÷ ³ ÌÍ ¼
CO 2
STEAM
BREW WATER
BRIGHT BEER
RETURN
YEAST
RETURNCIPVENT
STEAM
DEAERATED WATER
THICK
YEAS
T
ACL. W
ATER
ACL. W
ATER
Process Flow Chart
1
62
-
CIP
100
10bar
Dynamic filtration: with reference to internationally advanced principle of cross-flow filtration
New-type filtration element-ceramic membrane: the key
part of cross-flow filter is porous -Al2O3 made by a
Germany company. Its features are:
long service life (membrane normally 8 years.)
high mechanic stability
can easily be back washed
resistance to acid / caustic corrosion normally used by
breweries, can CIP clean.
resistance to over 100 working temperature
can not be influenced by sudden pressure change, accept
above 10 bars operation pressure.
sterilized by warm water and steam
Principle of Cross Flow FiltrationThe waste yeast circulates at high speed in the channel of ceramic membrane by circulation pump, the filtered beer flows tangentially through the ceramic membrane and porous ceramic basis, and the unfiltered continuously flows rapidly, flushes some sediment out of the ceramic membrane, by which to prevent membrane blocking and keep the smooth flowing of the filtered. When solid amount reaches to some extent, it will be discharged, so solid and liquid separate.
Cross-flow Filtration System
Accurate Flow Rate Control Unit Acid/ Caustic Dosing
SIEMENS PLC
Full automatic control: use SIEMENS PLC. Do in-line dynamic control by
means of process control units like temperature sensor, pressure sensor,
flow meter, pneumatic butterfly valve, etc.
63
500L-2000L /h
6bar
O.5EBC
11%
18-20%
0 /ml
Technical Data:
Medium: yeast sludge or head beer
Filtration capacity: 500L-2000L bright
beer/h
Max. filter pressure: 6bar
Turbidity after filtration: 0.5EBC
Yeast sludge density before filtration:
11%
Yeast sludge density after filtration: 18-
20%
Yeast amount in the clear liquor: 0/ml
Filtration area: as per filtration capacity Group Valves of Main Frame
Stable Pressure Control Unit
Circulation Pump
64
Adding Silicagel, Hop Extract and Antioxidant
These additives are dissolved quickly, ensuring beer flavor
and abiotic stability.
CIP
DOSIN
G TAN
K
CO
2
BUFF
ERSILICA GEL DOSING ANTIOXIDANT DOSING
DOSIN
G TAN
K
HOT W
ATER
CIP
CO
2
BUFF
ER
HOPS EXTRACT DOSING
CIP
HOT W
ATER
FILTE
R PUM
P
Process Flow Chart
The automatic central sampling system can perform warm
water cleaning steam sterilization, sampling, warm water
cleaning as programmed, which reduces working intensity
and ensures the accuracy of the samples.
Ready-installed connection, convenient and sanitary.
Cellars Central Sampling and Platform
65
AIR
CIP
STEAM
8
BBT
7
BBT
6
BBT
5
BBT
2 3
FSTFST
1
FST
4
FST
5
FST
6
FST
7
FST
8
FST
1
BBT
2
BBT
3
BBT
4
BBT
66
BREWTECH
BREWTECH Brewing Expert Control System
Computer Control Center
67
BREWTECH
BREWTECH
BREWTECH Brewing Expert Control System
Overview of Brewhouse
BREWTECH Feature:
BREWTECH brewing expert control software is developed by Lehui
Company based on the excellent brewing control software by foreign
manufacturers. ZIEMANN technicians also participated in the research,
which entitles BREWTECH control software to become a brewing
control system of international level. BREWTECH adopts the merits of
various control software and is optimized according to the actual
situation in China, resulting in simplified and convenient application,
stronger intelligent control function, and additional function of
production management. In addition, we initially developed visual
image ingredients editing management system, so that BREWTECH
control system may automatically control the whole production process,
particularly improve the efficiency and reliability of saccharification
production.
More effective monitoring of production process
Module structure, satisfies individualized requirements
Expanded at any time
Standard input interface, resulting in simplified operation
Open interface for all common software
Control Interface of Mash Fitter Control Interface of Lauter Tun
68
ISA-S88.01
Editing Interface of Order Editing Interface of BATCH Rights Management of BATCH Editing
BATCH Function
The whole process will be illustrated through graphic form.
It is easy to change the parameters, add process procedures, and
put in new BATCH.
The BATCH system fully conforms to ISA-S88.01 international
standards.
It doesn't involve other processes whether you want to change
the setting values of parameter or define a new process.
You may have an overview of the whole process through this
platform.
The model is available both for parallel production line and
cross production line.
The production process and cleaning process of the production
line can be conducted on the same platform.
On the platform, you may check overview of partial process,
each independent technics, detailed parameters and settings to
various procedures.
It may achieve seamless connection among different production
units, resulting in a genuine automatic production.
69
BREWTECH
BREWTECH
Application of BREWTECH in Fermentation Workshop
Internationally universal interface signs, simulated control interface,
and real time display of process parameters.
Under the supervision of fermentation tank thermal dynamic model,
it may precisely control fermentation temperature, properly utilize
cooling zone area to ensure the speed of temperature dropping and
avoid over-temperature and icing.
Rational temperature control strategy has outstanding energy
saving effect.
Combined with site equipment, it can bring full-automatic and
semi-automatic process control into effect, which can improve the
efficiency, sanitation condition, and avoid incorrect operation.
Open interface can connect with filter, high-gravity dilution
system and such kind of separated systems, which unify the
fermentation workshop controlling.
Temperature Control Interface
of CCTs
Process Control Interface
of BBTs
Thermal dynamic model simulates the changes of
fermentation liquid density during temperature dropping
Thermal dynamic model simulates the changes of
fermentation liquid flux during temperature dropping
BREWTECH Brewing Expert Control System
70
MES
Multiple Management Function:
Inquiry Interface of History Curve
Mantainace InterfaceData Inquiry InterfaceReport Interface
Multi-level pin management to ensure production security.
Easily check production data for the designated order and
designated units of batch.
History curve inquiring and printing.
Flexible inquiry of history data according to batch, time,
and equipment unit.
General database format with data possibly transmitted to
Manufacturing Executive System (MES).
Equipment maintenance management function makes it
possible to record the running status of the equipment,
set alarm limit, and facilitate maintenance operation.
71
BREWTECH
DMS
BREWTECH
BUHLER
MEURA
ZIEMANN
FILTROX
PALL
Reformation of Old Control System:
Thermal energy recovery system
innovation
Dynamic low pressure boiling system
innovation
Reducing DMS device innovation
Old automation system upgrading
Except Lehui equipments, BREWTECH
may design automation system for any
third party.
BUHLER raw material handling and
milling system
MEURA mash filter
ZIEMANN lauter tun and mash filter
FILTROX filter
PALL cross flow filter
+
Reformation of Thermal Energy
Recovery & Vacuum Evaporation
Kieselgur Filter Control of Mash Filter
Control of Raw Material Equipment
BREWTECH Brewing Expert Control System
72
MCC
IEC
MCC
MCC Electrical Control System:
Compliant with IEC standards
Hardware with internationally famous brands
Electrical multi protection, emergency stop
switches and maintenance switches etc.
MCC cabinet isolation distribution
Integrated bus type structure
Instruments System:
Reliable online measuring system
Various online analyzing instruments: for Plato,
dissolved oxygen, turbidity, PH, CO2
International quality actuator
Original instruments with internationally famous
brands being used
,Part of Lehui s Recent Achievements
73
28 5000hl 2000hl 1000hl 32
(2001)
Harbin Changchun Yuehai Yinpu Beer Limited Company 32 tanks including 28 sets of 5000hl fermentation tank, 2000hl
BBT and 1000hl BBT. Pipelines, which is in accordance with draft beer production standard, flow plate and installation in
fermentation tank area and BBT area.(2001)
36 3000hl 300hl 3 (2002)
Inbev Ningbo Jinshi Brewery Co., Ltd 36 sets of 3000hl fermentation tank with ammonia cooling system and 3 sets of
300hl beer tanker for phase 2, 3 projects(2002)
( ) 6 4800hl 2 1370hl 2 2550hl (2003)
Inbev (Nanjing) Brewery Co., Ltd 6 sets of 4800hl fermentation tank with ammonia cooling system, 2 sets of 1370hl
fermentation tank and 2 sets of 2550hl BBT with alcohol water cooling system(2003)
5 3000hl 1 PVPP 1 (2004)
Budweiser Wuhan International Brewing Co., Ltd 5 sets of 3000hl fermentation tank, 1 set of PVPP tank and 1 set of pure
water tank(2004)
28 5000hl 12 1200hl (2004)
Inbev Shiliang Brewery Group 28 sets of fermentation tank with ammonia cooling system and 12 sets of 1200hl BBT for
phase 4(2004)
1 1000hl (2005)
Inbev Zhejiang Shiliang Brewery Group 1000hl brewhouse equipment.(2005)
1 (2007)
Inbev (Zhejiang) Shiliang Brewery Group Yeast storage & dosing system(2007)
810hl//brew 12 (2007)
Budweiser Foshan International Brewing Co., Ltd 810hl/brew, 12 brews/day Turnkey brewhouse turnkey project(2007)
( ) 650hl//brew 12 BrewTech (2008)
Budweiser Tangshan Brewing Co., Ltd 650hl/brew, 12 brews/day Turnkey brewerye project and BrewTech control
system (2008)
3000hl 31 (2003)
Asahi(Beijing) Brewery Co., Ltd 31 tanks including 3000hl fermentation tanks, beer storage tanks and BBTs etc.(2003)
74
6 2800hl 12 2800hl 2 3700hl (2006)
Asahi (Beijing) Brewery Co., Ltd 6 sets of 2800hl CCT, 12 sets of 2800hl beer storage tank and 2 sets of 3700hl BBT.(2006)
60 ; 36 3600hl 9 1200hl (2003)
Benthanh Brewery Co., Ltd., Hochiminh Vietnam 600hl Turnkey brewhouse system;36 sets of 3600hl fermentation tank
with ammonia cooling system and 9 sets of 1200hl BBT for the 1st and 2nd phase projects(2003)
12 3800hl (2001)
Carlsberg Kunming Huashi Beer Co., Ltd 12 sets of 3800hl fermentation tank with ammonia cooling system(2001)
2500hl (2004)
Carlsberg Shanghai Brewery Co., Ltd 2500hl fermentation tanks with alcohol water cooling system(2004)
1800hl 500hl 8 CIP 60hl
(2005)
Carlsberg Lhasa Beer Co., Ltd 8 tanks including 1800hl fermentation tanks and 500hl BBTs; pipeline system to cellars;
CIP system for fermentation shop; 3-tanks 60hl yeast storage and dosing system(2005)
- Sarbast 625hl/brew 12 34 1800 HL 6
1000HL 18 (2006)
Baltic Beverages Holding Ab(Tashkent Sarbast Brewery) 625hl/brew, 12 brews/day Turnkey brewhouse project, 34 sets
of 1800HL fermentation tank, 6 sets of 1000HL BBT, water tank and 18 sets of small tank etc.(2006)
1050hl 28 5000hl 1500hl 600hl 300hl
CIP 105 (1998)
China Resource Zhejiang Qianjiang Beer Group Manufacture and installation of 1050hl brewhouse equipment. About
105 sets of tank including 28 sets of 5000hl fermentation tank with ammonia cooling system, 1500hl BBTs, 600hl BBTs,300hl
beer tankers, CIP tanks, yeast tanks and buffer tanks(1998)
4000hl 2000hl 1200hl 600hl 24 (2005)
China Resource Zhejiang Xiling Beer Co., Ltd 24 tanks including 4000hl fermentation tanks, 2000hl fermentation tanks,
1200hl BBTs and 600hl BBTs(2005)
75
,Part of Lehui s Recent Achievements
2 1000hl 44 BrewTech (2007)
China Resource Snow (Zhejiang)brewery 2 sets of 1000hl turnkey brewhouse project and 44 sets of CCT & BBT and
BrewTech control system(2007)
1000hl / (2007)
China Resource Snow (Liaoning) Brewery 1000hl hot wort per brew Turnkey brewhouse project(2007)
1000hl / (2007)
Huachuang (liaoning)brewery 1000hl Hot wort/brew Turnkey brewhouse system(2007)
750hl/ BrewTech 2008)
China Resource Snow (Canton) Brewery 750hl/brew Turnkey brewhouse system & BrewTech control system (2008)
750hl/ BrewTech (2008)
China Resource Snow (Ningbo) Brewery 2 sets of 750hl/brew turnkey brewhouse system & BrewTech control system
(2008)
750hl//brew 9 BrewTech (2008)
China Rerource Snow (Tonghua) Brewery 750hl/brew, 9 brews/day Turnkey brewhouse system & BrewTech control
system (2008)
600hl 12 ;CIP
(2001)
Chongqing Daliangshan Brewery Co., Ltd 2 sets of 600hl cold wort turnkey brewhouse system; 12 BBTs, CIP tanks, cold-
water tank, hot-water tank, yeast storage tank and buffer tank, etc(2001)
26 8 (2008)
Chongqing Brewery Co.,Ltd 26 sets of fermentation tank, 8 sets of bright beer tank, etc(2008)
(2006)
Dalian Daxue Brewery Group Full-atomatic cross-flow filtration system(2006)
4 BrewTech (2008)
Myanmar Dagon Brewery Co. Ltd: 4 fermentation tanks and BrewTech control system (2008)
76
14 7 1 (2007)
Far Eastern Industries(Suzhou) Co., Ltd 14 fermentation tanks; 7 BBTs; 1 steel platform(2007)
3 3000hl 2 2000hl (2004)
Heineken (Malaysia) Guinness Anchor Berhad 3 sets of 3000hl Fermentaion / storage tank; 2 sets of 2000hl BBT(2004)
4 (2004)
Heineken Cambodia Brewery Ltd 4 vertical fermentation / storage tanks(2004)
3 3800hl 5 (2004)
Heineken Shanghai Asia Pacific Brewery Co., Ltd 3 sets of 3800hl horizontal fermentation tank and 5 sets of vertical
fermentation tank(2004)
3 (2007)
Heineken (Malaysia) Guinness Anchor Berhad Expansion of 3 fermentation tanks(2007)
44 (2008)
Sedibeng Brewery (Pty) ltd (Heineken Group): Fermentation tanks, bright beer tanks and other tanks for the first phase(2008)
12 4 (2008)
South Pacific Brewery Ltd (Port Moresby) Papua New Guinea (Heineken Group): 12 sets of fermentation storage tank and
4 sets of bright beer tank (2008)
2 (2008)
South Pacific Brewery Ltd (Lae) Papua New Guinea (Heineken Group): 2 sets of BBT (2008)
30000 (2002)
Jamuna Group Of Industries Bengal Turnkey brewery project with an annual capacity of 30,000-ton(2002)
( ) 1000hl 20 (2004)
Kingway (Shantou) Brewery 1000hl turnkey brewhouse; turnkey fermentation project of 200,000-ton and Ice energy storage
system(2004)
1000hl 20 (2004)
Kingway (Dongguan) Brewery 1000hl Turnkey brewhouse project & turnkey 200,000-ton fermentation project; yeast
propagation system.(2004)
77
,Part of Lehui s Recent Achievements
1000hl 20 (2005)
Kingway (Tianjin) Brewery 1000hl Turnkey brewhouse & turnkey 200,000-ton fermentation system; yeast propagation
system(2005)
( ) 20 (2006)
Kingway (Chengdu) Brewery 2,000,000hl Turnkey brewery project (2006)
CIP (2006)
Kingway (Tianjin) Brewery CIP system for packaging line, beer selling system(2006)
1 (2007)
Kingway (Foshan) Brewery Turnkey brewhouse & fermentation system, yeast propagation system(2007)
(2007)
Kingway (Shenzhen) Brewery Brewhouse rebuild project(2007)
- & (2006)
Kirin (Zhuhai) Brewery Raw material storage, handling and brewhouse system(2006)
15HL (2007)
Kronenbourg France 15hl beer tank (2007)
BRAFASO 4.8 (2006)
Les Brasseries Du Faso (Brafaso) Turnkey brewery with an annual capacity of 480,000hl of selling beer(2006)
4 1200hl (2004)
Pearl River (Haifeng) Brewery 4 sets of 1200hl BBT(2004)
1000hl (2004)
Pearl River Brewery Turnkey 1000hl brewhouse(2004)
12 210 0hl (2005)
Pearl River (Dongguan) Brewery 12 sets of 2100hl BBT(2005)
20 (2006)
Pearl River (Zhanjiang) Brewery Turnkey brewery project of 200,000-tons(2006)
(2007)
78
Pearl River Brewery 1000hl brewhouse vessels, new type of boiling system(2007)
BrewTech (2007)
Pearl River (Shijiazhuang) Brewery Turnkey brewhouse and fermentation system, BrewTech Control System(2007)
2400hl 200hl (2008)
Pearl River (Conghua) Brewery 400hl storage beer tanks, 200hl caustic tank and tank top platforms and insulation
project(2008)
2 210 (2008)
Pearl River (Zhanjiang) Brewery 2 sets of 2100hl BBTs(2008)
BrewTech (2007)
San Miguel (Canton)brewery Co., Ltd Turnkey brewhouse & fermentation system, BBT reformation project and BrewTech
Control System(2007)
CIP 65 (2001)
Shijiazhuang Sanjiu Brewery Co., Ltd About 65 sets of tank including yeast propagation tanks, yeast storage tanks, CIP
tanks, buffer tanks, cold-water tanks and hot-water tanks, etc(2001)
CIP (2006)
Shanghai Suntory Brewery Co., Ltd BBTs , filtration buffer tanks, CIP tanks, etc.(2006)
6 6500hl (2002)
No.2 Factory Of Tsingtao Brewery 6 sets of 6500hl fermentation tank(2002)
1 (2006)
Tsingtao Brewery Wort areation system(2006)
13 5500hl 4 2750hl 4 2400hl (2006)
No.2 Factory Of Tsingtao Brewery 13 sets of 5500hl CCT, 4 sets of 2750hl CCT, 4 sets of 2400hl BBT(2006)
3900hl 10 1950hl 4 4000hl 2 2000hl 2
1 (2007)
Tsingtao (Chengdu) Brewery 10 fermentation tanks(3900hl), 4 fermentation tanks(1950hl), 2 BBTs
(2400hl), 2 BBTs(2000hl) and 1 deaeration tank(2007)
79
,Part of Lehui s Recent Achievements
4 1000hl 4 (2007)
Tsingtao Brewery(Zhangzhou) Co., Ltd 4 BBTs (1000hl), 4 top plants(2007)
(2007)
Tsingtao Brewery (Sanshui) Co., Ltd Full-atomatic wort aeration system rebuild(2007)
9 (2007)
Tsingtao Brewery (Shanghai Songjiang) Co., Ltd 9 fermentation tanks(2007)
2 2500HL BrewTech (2007)
Bombay Breweris Ltd (India United Breweries): 2 sets of 2500HL fermentation tank and BrewTech control system (2007)
24 6 (2002)
Yanjing (Beijing) Brewery 24 fermentation tanks and 6 BBTs with alcohol water cooling system(2002)
20 2500hl (2002)
Yanjing (Huiquan) Brewery 20 sets of 2500hl fermentation tank(2002)
500hl 32 2500hl 4 2500hl 0.5/50hl
(2003)
Yanjing(Fujian) Brewery 500hl Turnkey brewhouse project; 32 sets of 250 0hl fermentation tank; 4 sets of 250 0hl BBT and
2sets of 0.5/5 0hl yeast propagation system(2003)
600hl (2004)
Yanjing (Xiandu) Brewery 600hl Turnkey brewhouse project (2004)
630hl 1/100hl (2005)
Yanjing (Fuzhou) Brewery 630hl Turnkey brewhouse project and 1/100hl secondary yeast propagation system(2005)
38 2400hl 5 1200hl (2005)
Yanjing (Guangzhou) Brewery 38 sets of 2400hl conical fermentation tank and 5 sets of 1200hl BBT(2005)
(2006)
Yanjing (Beijing) Brewery Thermal energy recovery system(2006)
600hl/ (2006)
Yanjing (Baotou) Xuelu Brewery Turnkey brewhouse system project with 600hl per brew cold wort(2006)
( ) 13 4800hl 4 1500hl (2006)
80
Yanjing (Guilin Liquan) Brewery Thermal energy recovery system, 13 sets of 4800hl CCT, 4 sets of 1500hl BBT(2006)
600hl 4 3000hl 4 1500hl (2006)
Yanjing (Xiantao) Brewery Turnkey project of 600hl brewhouse, 4 sets of 3000hl fermentation tank and 4 sets of 1500hl
BBT.(2006)
600hl/ (2006)
Yanjing (Xinjiang) Brewery Turnkey brewhouse system project with 600hl per brew cold wort(2006)
630hl/ (2006)
Yanjing (Yulin) Brewery 630hl/brew Turnkey brewhouse project (2006)
\ 1 (2007)
Yanjing (Beijing)brewery Phase 2&3 brewing hop doing system(2007)
600hl/brew 8 1 (2007)
Yanjing (Zhejiang Lishui)brewery 600hl/brew, 8brews/day Turnkey Brewhouse project (2007)
(2007)
Yanjing (Zhejiang Xiandu)brewery Thermal energy recovery system for brewhouse(2007)
32 6 (2007)
Yanjing(Guangzhou) Brewery 32 fermentation tanks, 6 BBTs(2007)
600hl/brew 8 (2008)
Yanjing (Shanxi) Brewery 600hl/brew, 8 brews/day Turnkey Brewhouse project(2008)
3 200 (2008)
Yanjing (Shanxi) Brewery 3 sets of 2000hl BBTs(2008)
600hl/brew 8 (2008)
Yanjing (Sichuan) Brewery 600hl/brew, 8 brews/day Turnkey Brewhouse project(2008)
600hl/brew 8 (2008)
Yanjing (Liquan) Brewery 600hl/brew, 8 brews/dayTurnkey Brewhouse project(2008)
CIP 30 (2002)
Zunyi Maotai Brewery Co., Ltd Over 30 sets of yeast propagation tank, yeast storage tanks, CIP tanks and beer
filtration buffer tanks(2002)
