www.lehui.com

L E H U I M E C H A N I C A L V A L V E F I L L E R

2012/8

20

12-8

-30 P

rin

ted

O n e o f t h e W o r l d s B e s t M a n u f a c t u r e r o f B r e w e r y E q u i p m e n t

Nanjing LehuiNanjing Lehui

CONTENT

REFERENCE LIST 7

1FLEXIBLE SIMPLE FILLING TECHNOLOGY

3INTERNAL VALVE FILLING SYSTEM

5CLEANING

FILLER SERIES6

1 2

FLEXIBLE SIMPLE FILLING TECHNOLOGY

The individual process steps can be set and

programmed based on different materials

1. Pre-evacuation and inflation 2. Filling 3. Settling

4. Snifting

Flexibility in the selection of filling process

Quickly reproducible settings for short change-

over time

Precise fill level definition with quick-change

insertable vent tube

High hygienic standard due to roof type front

table and external bottle lifting cylinder

Open and lubrication-free structure of capper

heads

CIP/SIP system

M-Filling LHPBGY series adopts mechanical filling valve, it

is suited for filling both beer and carbonated beverages.

The filler can handle different bottle sizes by changing

starwheel unit. Precise fill level definition with quick-

change insertable vent tube. In addition, double pre-

evacuation is available in the filler. With its simple design

and economical maintenance, the proven

mechanopneumatic short-tube filling system creates

ideal operating conditions.

System advantagesSystem advantages

3 4

The material flows into the bottom of ring bowl through central tube. Empty

glass bottles are conveyed to bottle lifting cylinder through transfer starwheels.

The centering cover falls to the bottle mouth by gravity. The lifting cylinder rises

to contact with filling valves and then seals. We can adopt pre-evacuation by

vacuum valve or inflation by inflation valve in the process of rotation. If choose

pre-evacuation , inflation valve opens and injects gas into bottles(double pre-

evacuations and inflations are available), When the pressure inside the bottles

keeps balance with it in the ring bowl, the filling valve opens and the product

flows into bottles. Then the gas inside the bottles returns to ring bowl through

vent tube. The vent tube is sealed when product gets to its bottom, so gas can

not return to ring bowl. The filling level rises until the pressure achieves balance.

When the filling level is steady, the filling valve shuts off. Lifting cylinder falls after

the snifting valve exhausts the gas. Hereto the filling process is over. The transfer

starwheels conveys bottles onto the capper or screw capper.

The system is quickly ready for operation again by simply replacing the vent

tube and adjusting the height of the ring bowl in accordance with a master

scale.

(Internal mechanical valve drawing, bottle lifting

cylinder included)

Standardized M-filling is equipped with internal mechanical valve and external

bottle lifting cylinder. It is suited for glass bottles and returnable PET bottles. The

M-filling can process different height bottles by adjusting the height of ring bowl.

Different fill levels needed for the individual bottle and product types are

obtained by simply replacing the inserted vent tube. Different shapes of bottles

are obtained by replacing the bottle infeed screw and starwheel units.

M-filling is ideal for filling various of carbonated beverageM-filling is ideal for filling various of carbonated beverage

M-filling processM-filling process

INTERNAL VALVE FILLING SYSTEM

Explosion-proof plate

M-Filling MPV series

BPH

Capacity

No. of filling

valves

No. of capper

heads

Pitch

diameter

Pitch(glass

bottle)

Note: The pitch diameter and pitch can be adjusted according to production capacity and bottle types by customer's requirements.

Capacity of M-filling series: 24000-

60000BPH with 6 speed series in total.

Inexpensive, robust steel front table design with 304

stainless steel housing

Carrousel design: Stainless steel construction

Distributors and all parts coming into contact with the

product and gas in SUS304 stainless steel

Automatic lifting of beer bowl, control loop and capper

Hygeian design in exterior of equipments ensures

cleaning effect

All replaceable parts in quick-change design

All models adopt roof type front table for draining the

water away.

Synchronous frequency control and central lubrication

of whole machine

Capping system with lubrication-free design

Integrated and open type bottle guiding device

Human-machine interface

After-sales service

Our service concept covers the entire life cycle of Lehui

fillers. We provide lifetime service for your equipment to

ensure performance and availability at a high standard.

30 (94.25mm)

30 (94.25mm)

30 (94.25mm)

30 (94.25mm)

30 (94.25mm)

30 (94.25mm)

2520

3600

3780

4320

4680

5760

14

20

20

24

24

30

84

120

126

144

156

192

24000

36000

40000

46000

50000

60000

Design features

5 6

The CIP system is used for cleaning the interior of ring bowl and tubes contacted

with materials. The use of CIP cups below the filling valves produces a closed

system and enables loss-free cleaning. The CIP cleaning agent reaches and rinses

all zones which come into contact with the product after the process is set up.

Optionally, the filler front table can be supplied in roof-table design. This hipped-

roof design facilitates the automatic removal of residual product particles or

cleaning agents, thus further improving the microbiological safety in the filler area.

CLEANING

CIPThe CIP system

M-fillingM-filling with clean front table Valve array system

Broken bottle flushing High temperature and pressure foaming Vacuum pumpElectric control cabinet

FILLER SERIES

FillerCapper

7 8

AB-InBev(Tangshan): 40000BPH double-end bottle washer(2011)

AB-InBev(Tangshan): 40000BPH energy-saving pasteurizer(2011)

AB-InBev(Yanji): 24000BPH bottling line(2011)

AB-InBev(Yanji): 24000BPH energy-saving pasteurizer(2011)

Snow beer(Wuxi): 24000BPH single-end bottle washer(2011)

Myanmar Brewery Ltd: 36000BPH beer bottling line(2011)

Myanmar Brewery Ltd: 42000CPH can filling line (2011)

Tsingtao Beer(Suqian): 36000BPH beer bottling line (2011)

Tsingtao Beer(Five-star): 24000BPH single-end bottle washer(2011)

Tsingtao Beer(Xuzhou): 24000BPH beer filler (2011)

Taiwan Kirin Brewery (Taibei): 24000BPH beer filler (2011)

India UB: 24000BPH beer bottling line(2011)

India UB: 36000BPH beer bottling line(2011)

India UB(Bangalore): 24000BPH energy-saving pasteurizer(2011)

India UB(Hyderabad): 36000BPH double-end bottle washer(2011)

India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)

India UB(Calcutta): 24000BPH double-end bottle washer(2011)

India UB(Calcutta): 24000BPH energy-saving pasteurizer(2011)

India UB(Hyderabad): 36000BPH double-end bottle washer(2011)

India UB(Hyderabad): 36000BPH energy-saving pasteurizer(2011)

Zhujiang Beer(Meizhou): 36000BPH can filling line for draft beer (2011)

Zhujiang Beer(Shijiazhuang): 36000BPH can filling line (2011)

Zhujiang Beer(Shijiazhuang): 36000BPH bottling line for draft beer (2011)

PT.SINAR MULTI PAKARINDO 24000BPH single-end bottle washer(2010)

AB-InBev(Songjiang): 24000BPH energy-saving pasteurizer (2010)

AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)

AB-InBev(Songjiang): 24000BPH single-end bottle washer(2010)

Zhujiang Beer(Guangxi): 36000BPH beer bottling line(2010)

Zhujiang Beer(Guangxi): 40000BPH bottling line for draft beer (2010)

Myanmar Brewery Ltd: 24000BPH can filling line(2010)

Tsingtao Beer(Shijiazhuang): 36000BPH beer bottling line(2010)

Tsingtao Beer(Tengzhou): 36000BPH beer bottling line(2010)

Yanjing Beer(Hengyang): 36000BPH bottling line for draft beer (2010)

Carlsberg Huanghe Jianiang Beer: 24000BPH beer bottling line(2009)

Tsingtao Beer(Heze) : 24000BPH single-end bottle washer(2009)

REFERENCE LIST