00C40-O HT 1000, MT 2000, MTs 2000, and MTX Series Handie...

HT 1000, MT 2000, MTS 2000, and MTX Series

Handie-Talkie® Portable RadiosService Section

TMTMTM

Motorola 8000 West Sunrise BoulevardFort Lauderdale, Florida 33322

68P81200C40-O*6881200C40*

Service Section68P81200C40-O

CONTENTS

© 1994 by Motorola, Inc., Radio Products Group8000 W. Sunrise Blvd., Ft. Lauderdale, FL 33322Printed in U.S.A. 7/94. All Rights Reserved.

, Motorola, Handie-Talkie, JT 1000, HT 1000, MT 2000, MTS 2000, MTX 838, MTX 8000, and MTX 9000 are trademarks of Motorola, Inc.

TITLE PAGE

LIST OF TABLES.....................................................................................................................................................................iiiLIST OF ILLUSTRATIONS ......................................................................................................................................................iiiRELATED PUBLICATIONS AVAILABLE SEPARATELY........................................................................................................iiiMODEL NUMBERING SYSTEM .............................................................................................................................................ivLIST OF MODELS....................................................................................................................................................................vLIST OF ANTENNAS AND BATTERIES.................................................................................................................................viMAINTENANCE SPECIFICATIONS FOR VHF RADIOS .......................................................................................................viiMAINTENANCE SPECIFICATIONS FOR UHF RADIOS.......................................................................................................viiMAINTENANCE SPECIFICATIONS FOR 800MHz RADIOS ................................................................................................viiiMAINTENANCE SPECIFICATIONS FOR 900MHz RADIOS ................................................................................................viii

SECTION I. INTRODUCTION................................................................................................................................................1SECTION II. RECOMMENDED AND REQUIRED TEST EQUIPMENT, SERVICE AIDS, AND TOOLS LISTS ....................2

A. Recommended Test Equipment .........................................................................................................................2B. Service Aids and Recommended Tools .............................................................................................................2C. Field Programming .............................................................................................................................................2

SECTION III. TRANSCEIVER PERFORMANCE TESTING ....................................................................................................5A. General...............................................................................................................................................................5B. Setup ..................................................................................................................................................................5C. Test Mode...........................................................................................................................................................5

SECTION IV. ERROR CODE DISPLAYS...............................................................................................................................10A. Power-up Display Codes..................................................................................................................................10B. Operational Display Codes...............................................................................................................................10

SECTION V. RADIO ALIGNMENT PROCEDURE ................................................................................................................11A. General.............................................................................................................................................................11B. Reference Oscillator Alignment ........................................................................................................................13C. Front-End Pre-Selector (VHF/UHF only) ..........................................................................................................13D. Rated Audio......................................................................................................................................................13E. Squelch.............................................................................................................................................................13F. Transmitter Power ............................................................................................................................................14G. Transmit Deviation Balance (Compensation) ...................................................................................................14H. Transmit Deviation Limit ...................................................................................................................................14I. Transmit Deviation Limit Reference .................................................................................................................15J. VCO Crossover Frequency ..............................................................................................................................15K. Signalling Deviation..........................................................................................................................................15

SECTION VI. DISASSEMBLY AND REASSEMBLY ..............................................................................................................17A. General.............................................................................................................................................................17B. Disassembly to Board Level .............................................................................................................................17C. Disassembly of Control Top .............................................................................................................................19D. Disassembly of Front Cover Assembly.............................................................................................................20E. Reassembly......................................................................................................................................................21

SECTION VII. MAINTENANCE ...............................................................................................................................................23A. Introduction.......................................................................................................................................................23B. Preventive Maintenance...................................................................................................................................23C. Safe Handling of CMOS Devices .....................................................................................................................23D. Repair Procedures and Techniques.................................................................................................................23


Handie-Talkie® Portable Radios

TMTMTM

ii

CONTENTS (cont.)TITLE PAGE

NUD7070A, NUD7070B, NUD7085A, AND NUD7085B VHF TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS AND SCHEMATIC DIAGRAM ............................................................................29

NUD7070A, NUD7070B, NUD7085A, AND NUD7085B VHF TRANSCEIVER BOARDS’ PARTS LIST, ANDNUE7213A, NUE7213B, NUE7231B, NUE7240A, AND NUE7240A UHF (403-470MHz) TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS .................................................................................30

NUE7213A, NUE7213B, NUE7231A, NUE7231B, NUE7240A, AND NUE7240B UHF (403-470MHz)TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM .........................................................................................................31

NUE7213A, NUE7213B, NUE7231A, NUE7231B, NUE7240A, AND NUE7240B UHF (403-470MHz)TRANSCEIVER BOARDS’ PARTS LIST, AND NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, ANDNUE7241B UHF (450-520MHz) TRANSCEIVER BOARD COMPONENT LOCATION DIAGRAMS .................................32

NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, AND NUE7241B UHF (450-520MHz) TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM .........................................................................................................33

NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, AND NUE7241B UHF (450-520MHz)TRANSCEIVER BOARDS’ PARTS LIST, AND NUF6394A, NUF6394B, NUF6410B, NUF6423A, AND NUF6423B, 800MHz TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS...................................................................34

NUF6394A, NUF6394B, NUF6410A, NUF6410B, NUF6423A, AND NUF6423B 800MHz TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM .........................................................................................................35

NUF6394A, NUF6394B, NUF6410A, NUF6410B, NUF6423A, AND NUF6423B 800MHz TRANSCEIVER BOARDS’ PARTS LIST, AND NUF6395B, NUF6395C, NUF6424A, AND NUF6424B 900MHz TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS.............................................................................................................................36

NUF6395B, NUF6395C, NUF6424A, AND NUF6424B 900MHz TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM ...........37NUF6395B, NUF6395C, NUF6424A, AND NUF6424B 900MHz TRANSCEIVER BOARDS’ PARTS LIST, AND

NTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000/HT 1000 MODELS ONLY) COMPONENTLOCATION DIAGRAMS .....................................................................................................................................................38

NTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000/HT 1000 MODELS ONLY) SCHEMATIC DIAGRAM..................39NTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000/HT 1000 MODELS ONLY) PARTS LIST,

MISCELLANEOUS PARTS LIST, FRONT COVER/DISPLAY FLEX, CONTROLS FLEX, JUMPER FLEX,AND NTN7091A/NTN7093A CONTROLLER BOARDS’ COMPONENT LOCATION DIAGRAMS ....................................40

NTN7091A/NTN7093A CONTROLLER BOARDS’ SCHEMATIC DIAGRAM ............................................................................41NTN7091A/NTN7093A CONTROLLER BOARDS’ PARTS LIST, SHIELDS LOCATION DETAIL AND PARTS LIST,

UNIVERSAL (ACCESSORY) CONNECTOR PIN NUMBERS AND SIGNAL ASSIGNMENTS, ANDNTN7620B CONTROLLER BOARD COMPONENT LOCATION DIAGRAMS...................................................................42

NTN7620B CONTROLLER BOARD SCHEMATIC DIAGRAM ..................................................................................................43NTN7620B CONTROLLER BOARD PARTS LIST, AND NTN7512A, NTN7513A, NTN7857A, AND

NTN7858A CONTROLLER BOARDS’ COMPONENT LOCATION DIAGRAMS ...............................................................44NTN7512A, NTN7513A, NTN7857A, AND NTN7858A CONTROLLER BOARDS’ SCHEMATIC DIAGRAM...........................45NTN7512A, NTN7513A, NTN7857A, AND NTN7858A CONTROLLER BOARDS’ PARTS LIST,

BASIC RADIO EXPLODED VIEW DIAGRAM, TOP-DISPLAY EXPLODED VIEW DIAGRAM, AND PARTS LIST ..........46KEYPAD RADIO EXPLODED VIEW DIAGRAM AND PARTS LIST..........................................................................................47INTEGRATED CIRCUITS WITH PIN-OUT NAMES ..................................................................................................................48APPENDIX .................................................................................................................................................................................51REPLACEMENT PARTS ORDERING ...............................................................................................................inside back cover

iii

RELATED PUBLICATIONS AVAILABLE SEPARATELYService Manual (early version radios; first issue- 4/92) ...........................................................................................68P81200C20Service Manual (later version radios; first issue- 4/93)............................................................................................68P81200C25Service Manual (this publication; present version radios; first issue- 7/94) .............................................................68P81200C40

includes:• all servicing information• assembly / disassembly• maintenance

Theory Manual.........................................................................................................................................................68P81200C15includes:

• theory of operation• troubleshooting information and troubleshooting charts

Secure Modules Instruction Manual ........................................................................................................................68P81200C35Operating Instructions

• HT 1000 A Model Portable Radios....................................................................................................68P81071C70• HT 1000 B Model Portable Radios....................................................................................................68P81079C50• MT 2000 Portable Radios..................................................................................................................68P81076C65• MTS 2000 I Portable Radios ............................................................................................................68P81072C15• MTS 2000 II and III Portable Radios ...............................................................................................68P81072C45• MTX Series Model B3 Privacy Plus Portable Radios ........................................................................68P81072C10• MTX Series Model B4 Privacy Plus Portable Radios ........................................................................68P81073C60• MTX Series Model B5 and B7 Privacy Plus Portable Radios............................................................68P81072C40

Mobile Vehicular Adapter (MTVA) Operating Instructions .......................................................................................68P81075C85Mobile Vehicular Adapter (MTVA) Installation Instructions......................................................................................68P81075C90Mobile Vehicular Adapter (MTVA) Service Manual .................................................................................................68P81075C95Remote Speaker Microphones NMN6191A / N MN6193A Operating Instructions..................................................68P81073C40Remote Speaker Microphones NMN6191A / N MN6193A Service Manual ............................................................68P81200C30Public Safety Speaker Microphone NMN6228A Operating Instructions..................................................................68P81079C15Public Safety Speaker Microphone NMN6228A Service Manual ............................................................................68P81009C41

TABLE TITLE PAGE

FIGURE TITLE PAGE

LIST OF TABLES

LIST OF ILLUSTRATIONS

40-1 Radio Alignment Test Set-Up ...............................................................................................................1140-2 RSS Service Menu Layout.....................................................................................................................1240-3 Softpot Concept .....................................................................................................................................1240-4 thru 40-17 Disassembly And Reassembly .........................................................................................................17-27

40-1 Recommended Test Equipment ..............................................................................................................240-2 Service Aids .............................................................................................................................................340-3 Recommended Service Tools..................................................................................................................440-4 Initial Equipment Control Settings............................................................................................................540-5 Test Environments, HT 1000 Radios .......................................................................................................540-6 Test Frequencies, HT 1000 Radios .........................................................................................................640-7 Test Environments, MT 2000, MTS 2000, and MTX Series Radios ........................................................740-8 Test Frequencies, MT 2000, MTS 2000, and MTX Series Radios ..........................................................740-9 Receiver Performance Checks ................................................................................................................840-10 Transmitter Performance Checks ............................................................................................................940-11 Power-up Display Codes .......................................................................................................................1040-12 Operational Display Codes ....................................................................................................................1040-13 Reference Oscillator Alignment .............................................................................................................1340-14 Standard Test Modulation (1kHz Tone) .................................................................................................1340-15 Transmit Power Setting..........................................................................................................................1440-16 Transmit Deviation Limit ........................................................................................................................1540-17 Transmit Deviation Limit Reference.......................................................................................................1540-18 Signalling Deviation ...............................................................................................................................16

iv

MODEL NUMBERING SYSTEM

Position 1 - Type of Unit

H = Hand-Held Portable

Positions 2 & 3 - Model Series

Position 4 - Frequency BandLess than 29.7MHz29.7 to 35.99MHz36 to 41.99MHz42 to 50MHz66 to 80MHz74 to 90MHzProduct Specific136 to 162MHz146 to 178MHz174 to 210MHz190 to 235MHz

336 to 410MHz403 to 437MHz438 to 482MHz470 to 520MHzProduct Specific806 to 870MHz825 to 870MHz896 to 941MHz1.0 to 1.6GHz1.5 to 2.0GHz

Values given represent range only; they arenot absolute.

Position 5 - Power Level0 to 0.7 Watts0.7 to 0.9 Watts1.0 to 3.9 Watts4.0 to 5.0 Watts5.1 to 6.0 Watts6.1 to 10 Watts

Position 6 - Physical Packages

RF Modem OperationReceiver OnlyStandard Control; No DisplayStandard Control; With DisplayLimited Keypad; No DisplayLimited Keypad; With DisplayFull Keypad; No DisplayFull Keypad; With DisplayLimited Controls; No DisplayLimited Controls; Basic DisplayLimited Controls; Limited DisplayRotary Controls; Standard DisplayEnhanced Controls; Enhanced DisplayLow Profile; No DisplayLow Profile; Basic DisplayLow Profile; Basic Display, Full Keypad

Position 7 - Channel Spacing1 = 5kHz2 = 6.25kHz3 = 10kHz4 = 12.5kHz

5 = 15kHz6 = 20/25kHz7 = 30kHz9 = Variable/Programmable

Typical Model Number:Position:

Position 8 - Primary OperationConventinal/SimplexConventional/DuplexTrunked Twin TypeDual Mode TrunkedDual Mode Trunked/DuplexTrunked Type ITrunked Type IIFDMA* Digital Dual ModeTDMA** Digital Dual ModeSingle SidebandGlobal Positioning Satellite CapableAmplitude Companded Sideband (ACSB)Programmable

* FDMA = Frequency Division Multiple Access** TDMA = Time Division Multiple Access

Position 9 - Primary System TypeConventionalPrivacy Plus®Clear SMARTNET™Advanced Conventional Stat-Alert™Enhanced Privacy Plus®Nauganet 888 SeriesJapan Specialized Mobile Radio (JSMR)Multi-Channel Access (MCA)CoveragePLUS™MPT1327* - PublicMPT1327* - PrivateRadiocomTone SignallingBinary SignallingPhonenet®ProgrammableSecure ConventionalSecure SMARTNET™

* MPT = Ministry of Posts and Telecommunications

Position 10 - Feature Level1 = Basic2 = Limited Package3 = Limited Plus4 = Intermediate5 = Standard Package

6 = Standard Plus7 = Expanded Package8 = Expanded Plus9 = Full Feature/ Programmable

Position 11 - VersionVersion Letter (Alpha) - Major Change

Position 12 - Unique Model VariationsC = CenelecN = Standard Package

Positions 13 - 16“SP” Model Suffix

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16H 0 1 K D D 9 P W 1 B N S P 0 1

ABCDFGHJKLM

===========

PQRSTUVWYZ

==========

A BCDEF

======

A BCDEFGHJKLMNPQR

================

A BCDEFGHJKLMP

=============

A BCDEFGHJKLMNPQWXY

==================

v

LIST OF MODELS

HT 1000 Model FamilyH01KDC9AA1BN 2-Freq., 5- to 1-Watt, 136 - 178 MHzH01KDC9AA3BN 16-Freq., 5- to 1-Watt, 136 - 178 MHz

H01RDC9AA1BN 2-Freq., 4- to 1-Watt, 403 - 470 MHzH01RDC9AA3BN 16-Freq., 4- to 1-Watt, 403 - 470 MHz

H01SDC9AA1BN 2-Freq., 4- to 1-Watt, 450 - 520 MHzH01SDC9AA3BN 16-Freq., 4- to 1-Watt, 450 - 520 MHz

H01UCC6AA1BN 2-Freq., 3-Watt, 806 - 870 MHzH01UCC6AA3BN 16-Freq., 3-Watt, 806 - 870 MHz

MT 2000 Model FamilyH01KDD9AA4AN 16-Freq., 6-Character Top Display, 5- to 1-Watt, 136 - 178 MHzH01KDH9AA7AN 10-Zone, 16-Channel,14-Character Front Display, Full Keypad, 5- to 1-Watt,

136 - 178 MHz

H01RDD9AA4AN 16-Freq., 6-Character Top Display, 4- to 1-Watt, 403 - 470 MHzH01RDH9AA7AN 10-Zone, 16-Channel, 14-Character Front Display, Full Keypad, 4- to 1-Watt,

403 - 470 MHz

H01SDD9AA4AN 16-Freq., 6-Character Top Display, 4- to 1-Watt, 450 - 520 MHzH01SDH9AA7AN 10-Zone, 16-Channel,14-Character Front Display, Full Keypad, 4- to 1-Watt,

450 - 520 MHz

H01UCD6AA4AN 16-Freq., 6-Character Top Display, 3-Watt, 806 - 870 MHzH01UCH6AA7AN 10-Zone, 16-Channel, 14-Character Front Display, Full Keypad, 3 -Watt,

806 - 870 MHz

H01WCD4AA4AN 16-Freq., 6-Character Top Display, 2.9 Watt, 896 - 941 MHzH01WCH4AA7AN 10-Zone, 16-Channel, 14-Character Front Display, Full Keypad, 2.9 Watt, 896 - 941 MHz

MTS 2000 Model FamilyH01KDD9PW1BN 16-Mode, 6-Character Top Display, 5- to 1-Watt, 136 - 178 MHzH01KDF9PW1BN 16-Mode, 14-Character Front Display, Limited Keypad, 5- to 1-Watt, 136 - 178 MHzH01KDH9PW1BN 16-Mode, 14-Character Front Display, Full Keypad, 5- to 1-Watt, 136 - 178 MHz

H01RDD9PW1BN 16-Mode, 6-Character Top Display, 4- to 1-Watt, 403 - 470 MHzH01RDF9PW1BN 16-Mode, 14-Character Front Display, Limited Keypad, 4- to 1-Watt, 403 - 470 MHzH01RDH9PW1BN 16-Mode, 14-Character Front Display, Full Keypad, 4- to 1-Watt, 403 - 470 MHz

H01SDD9PW1BN 16-Mode, 6-Character Top Display, 4- to 1-Watt, 450 - 520 MHzH01SDF9PW1BN 16-Mode, 14-Character Front Display, Limited Keypad, 4- to 1-Watt, 450 - 520 MHzH01SDH9PW1BN 16-Mode, 14-Character Front Display, Full Keypad, 4- to 1-Watt, 450 - 520 MHz

H01UCD6PW1BN 16-Mode, 6-Character Top Display, 3-Watt, 806 - 870 MHzH01UCF6PW1BN 16-Mode, 14-Character Front Display, Limited Keypad, 3-Watt, 806 - 870 MHzH01UCH6PW1BN 16-Mode, 14-Character Front Display, Full Keypad, 3-Watt, 806 - 870 MHz

H01WCD4PW1BN 16-Mode, 6-Character Top Display, 2.9 Watt, 896 - 941 MHzH01WCF4PW1BN 16-Mode, 14-Character Front Display, Limited Keypad, 2.9 Watt, 896 - 941 MHzH01WCH4PW1BN 16-Mode, 14-Character Front Display, Full Keypad, 2.9 Watt, 896 - 941 MHz

CONVENTIONAL SYSTEMS RADIOS

PRIVATE SYSTEMS RADIOS

vi

LIST OF MODELS (cont.)

LIST OF ANTENNAS AND BATTERIES

MTX 838 Model FamilyH01KDC9DB3AN 16-Mode, 5- to 1-Watt, 136 - 178 MHzH01KDD9DB4AN 99-Mode, 6-Character Top Display, 5- to 1-Watt, 136 - 178 MHzH01KDF9DB5AN 160-Mode, 14-Character Front Display, Limited Keypad, 5- to 1-Watt, 136 - 178 MHzH01KDH9DB7AN 160-Mode, 4-Character Front Display, Full Keypad, 5- to 1-Watt, 136 - 178 MHz

H01RDC9DB3AN 16-Mode, 4- to 1-Watt, 403 - 470 MHzH01RDD9DB4AN 99-Mode, 6-Character Top Display, 4- to 1-Watt, 403 - 470 MHzH01RDF9DB5AN 160-Mode, 14-Character Front Display, Limited Keypad, 4- to 1-Watt, 403 - 470 MHzH01RDH9DB7AN 160-Mode, 14-Character Front Display, Full Keypad, 4- to 1-Watt, 403 - 470 MHz

H01SDC9DB3AN 16-Mode, 4- to 1-Watt, 450 - 520 MHzH01SDD9DB4AN 99-Mode, 6-Character Top Display, 4- to 1-Watt, 450 - 520 MHzH01SDF9DB5AN 160-Mode,14-Character Front Display, Limited Keypad, 5- to 1-Watt, 450 - 520 MHzH01SDH9DB7AN 160-Mode, 14-Character Front Display, Full Keypad, 5- to 1-Watt, 450 - 520 MHz

MTX 8000/MTX 838 Model FamilyH01UCC6DB3AN 16-Mode, 3-Watt, 806 - 870 MHz, Type IH01UCD6DB4AN 99-Mode, 3-Watt, 6-Character Top Display, 806 - 870 MHzH01UCF6DB5AN 160-Mode, 14-Character Front Display, Limited Keypad, 3-Watt, 806 - 870 MHzH01UCH6DB7AN 160-Mode, 14-Character Front Display, Full Keypad, 3-Watt, 806 - 870 MHzH01UCC6DF3AN 16-Mode, 3-Watt, 806-870MHz, Type II

MTX 9000 Model FamilyH01WCC4DB3AN 16-Mode, 2.9 Watt, 896 - 941 MHzH01WCD4DB4AN 99-Mode, 2.9 Watt, 6-Character Top Display, 896 - 941 MHzH01WCF4DB5AN 160-Mode, 14-Character Front Display, Limited Keypad, 2.9 Watt, 896 - 941 MHzH01WCH4DB7AN 160-Mode, 14-Character Front Display, Full Keypad, 2.9 Watt, 896 - 941 MHz

SHARED SYSTEMS RADIOS

NAD6566* Helical (136 - 151MHz)NAD6567* Helical (151 - 162MHz)NAD6568* Helical (162 - 174MHz)NAD6563* Helical Wideband (136 - 174MHz)NAE6546* Helical (403 - 435MHz)NAE6547* Helical (435 - 470MHz)NAE6548* Helical (470 - 512MHz)NAE6549* Whip (403 - 512MHz)NAF5037* Whip (800MHz)NAF5038* Whip (900MHz)NAF5039* Dipole (800MHz)NAF5040* Dipole (900MHz)NAF5042* Quarter Wave, Stubby (800MHz, 900MHz)

NTN7143 High-Capacity Nickel-Cadmium (groups A, B, C, D)NTN7144 Ultra-High-Capacity Nickel-Cadmium (groups A, B, C, D)NTN7146* High-Capacity Nickel-Cadmium FMRC Intrinsically Safe (groups D, F, G)NTN7147* Ultra-High-Capacity Nickel-Cadmium FMRC Intrinsically Safe (groups D, F, G)NTN7341* Ultra-High-Capacity Nickel-Cadmium FMRC Intrinsically Safe (groups C, D, E, F, G)NTN7372* High-Capacity Nickel-Cadmium FMRC Intrinsically Safe (groups C, D, E, F, G)

ANTENNA KIT NOS. DESCRIPTION

BATTERY KIT NOS. DESCRIPTION

* These accessories are approved as being intrinsically safe by Factory Mutual Research Corporation (FMRC). Refer to the radio label forintrinsic safety ratings and required batteries. Only the accessories and antennas noted (by *) may be used on approved radios.

! WARNING

Substitution of components may impair the

intrinsic safety of the radio.

FCC Designation: AZ489FT3768

Power Supply: Nickel-Cadmium Battery

Battery Voltage:Nominal: 7.5 VoltsRange: 6 to 9 Volts

Battery Drain, Typical:Standby: 56mAReceive: 180mATransmit: 2100mA

Temperature Range:Operating: –30°C to +60°CStorage: –40°C to +85°C

Duty Cycle (5-5-90): 1 Watt/5 WattsHigh Cap. Battery: 11.2 Hrs./8 Hrs.Ultra-High Cap. Battery: 12.9 Hrs./9 Hrs.

Dimensions (H x W x D)Less Battery: 6.30" x 2.34" x 1.49"

(16.0cm x 5.9cm x 3.8cm)With High Cap. Battery: 6.30" x 2.34" x 1.49"

(16.0cm x 5.9cm x 3.8cm)With Ultra-High Cap. Battery: 6.30" x 2.34" x 1.54"

(16.0cm x 5.9cm x 3.9cm)

Weight: (w/Helical Antenna)Less Battery: 12.1oz. (343gm)With High Cap. Battery: 20.2oz. (573gm)With Ultra–High Cap. Battery: 21.3oz. (604gm)

MAINTENANCE SPECIFICATIONS FOR VHF RADIOS(All Specifications Are Per Electronic Industries Association (EIA) 316B Unless Otherwise Noted.)

RF Power:

136-174MHz 1-5 Watts


Frequency Range: *136–178MHz

Freq. Stability

(–30 to +60°C; 25°C ref.): ± .0005%

Emission (Conducted and Radiated): –66dBw

FM Hum and Noise

(Companion Receiver): –45dB Typical

Distortion: 3% Typical

Modulation Limiting: ±5kHz

Recommended Battery:

High Capacity: NTN7143

Ultra–High Capacity: NTN7144

Frequency Range: *136–178MHz

Bandwidth: 42MHz

Quieting Sensitivity (20dBQ): 0.5µV Max.

Usable Sensitivity

(12dB SINAD): 0.35µV Max.

Intermodulation: –70dB

Selectivity

(30kHz Adjacent Channel): –70dB

Spurious Rejection: –70dB

Freq. Stability

(–30 to +60°C; 25°C reference): ± 0.0005%

Rated Audio: 500mW

Distortion (At Rated Audio): 3% Typical

Channel Spacing: 30kHz

GENERAL RECEIVER TRANSMITTER

Specifications Subject to Change Without Notice.* Frequencies in the 174-178MHz range are not permitted in the USA.

MAINTENANCE SPECIFICATIONS FOR UHF RADIOS(All Specifications Are Per Electronic Industries Association (EIA) 316B Unless Otherwise Noted.)

RF Power:




Frequency Range: 403-470MHz*450-520MHz

Freq. Stability

(–30 to +60°C; 25°C ref.): ± .0005%


FM Hum and Noise

(Companion Receiver): –45dBTypical






Frequency Range: 403-470MHz*450-520MHz

Bandwidth: 70MHz


Usable Sensitivity(12dB SINAD): 0.35µV Max.


Selectivity(25kHz Adjacent Channel): –70dB

Spurious Rejection:450-512MHz –70dB 512-520MHz –65dB

Freq. Stability(–30 to +60°C; 25°C reference): ± 0.0005%

Rated Audio: 500mW



FCC AZ489FT4781 (403-470MHz)Designation: AZ489FT4780 (450-520MHz)

Power Supply: Nickel-Cadmium BatteryBattery Voltage:

Nominal: 7.5 VoltsRange: 6 to 9 Volts



Duty Cycle (5-5-90): 1 Watt/4 WattsHigh Cap. Battery: 11 Hrs./8.4 Hrs.Ultra-High Cap. Battery: 12.7 Hrs./9.7 Hrs.




(16.0cm x 5.9cm x 3.9cm)

Weight: (w/Helical Antenna)Less Battery: 12.1oz. (343gm)With High Cap. Battery: 20.2oz. (573gm)

With Ultra–High Cap. Battery: 21.3oz. (604gm)


Specifications Subject to Change Without Notice.* Frequencies in the 512-520MHz range are not permitted in the USA.

vii

viii

MAINTENANCE SPECIFICATIONS FOR 800MHz RADIOS(All Specifications Are Per Electronic Industries Association (EIA) 316B Unless Otherwise Noted.)

RF Power: 3 Watts

Frequency Range: 806–824MHz

851–869MHz

Freq. Stability

(–30 to +60°C; 25°C ref.): ± .00025%

(821-824MHz Capable): ± .00015%


FM Hum and Noise

(Companion Receiver): –40dB Typical



(821-824MHz): ±4kHz





Bandwidth: 19MHz


Usable Sensitivity



Selectivity

(25kHz Adjacent Channel): –70dB


Freq. Stability

(–30+60°C; 25°C reference): ± .00025%

(821-824MHz Capable): ±.00015%

Rated Audio: 500mW








Duty Cycle (5-5-90):High Cap. Battery: 8 HoursUltra-High Cap. Battery: 9 Hours




(16.0cm x 5.9cm x 3.9cm)



Specifications Subject to Change Without Notice.

MAINTENANCE SPECIFICATIONS FOR 900MHz RADIOS(All Specifications Are Per Electronic Industries Association (EIA) 316B Unless Otherwise Noted.)

RF Power: 2.9 Watts


935–941MHz

Freq. Stability

(–30 to +60°C; 25°C ref.): ± .00015%


FM Hum and Noise

(Companion Receiver /

HEAR CLEAR): –45dB Typical


Modulation Limiting: ±2.5kHz





Bandwidth: 6MHz


Usable Sensitivity



Selectivity

(12.5kHz Adjacent Channel): –60dB


Freq. Stability

(–30+60°C; 25°C reference): ± .00015%

Rated Audio: 500mW


Channel Spacing: 12.5kHz






Duty Cycle (5-5-90):High Cap. Battery: 8 HoursUltra-High Cap. Battery: 9 Hours




(16.0cm x 5.9cm x 3.9cm)



Specifications Subject to Change Without Notice.

This manual includes a model chart, specifications,fundamental disassembly/reassembly procedures; andall schematic diagrams, printed circuit board details, flexcircuit diagrams, and several parts lists to completelycover the HT 1000, MT 2000, MTS 2000, and MTXseries radios. Hereafter, the text will refer collectively tothese radios as “this family of radios.” Formaintenance/troubleshooting, theory, accessories, andoperation of the radio, refer to the applicable manualavailable separately. To help you with your selection, alist is provided in this manual, titled “RELATED PUBLI-CATIONS AVAILABLE SEPARATELY.”

Special notices are incorporated into the text, alert-ing you to safety hazards and suggesting procedures.These notices are divided and labeled according to theinformation they contain so that you can become imme-diately aware of the type of information being presented.The three classifications are: WARNINGS, CAUTIONS,and NOTES.

NOTEThis is an operational procedure, practice, orcondition, etc., which is essential to emphasize.

SECTION I. INTRODUCTION

1

! CAUTION

This is an operational procedure, practice, or condition,etc., which may result in damage to the equipment if notcarefully observed.

! WARNING

This is an operational procedure, practice, or condi-tion, etc., which may result in injury or death if notcarefully observed.

A. Recommended Test Equipment

The list of equipment contained in Table 40-1includes all of the standard test equipment required forservicing two-way portable radios, as well as severalunique items designed specifically for servicing this fam-ily of radios. Battery-operated test equipment isrecommended when available. The "CHARACTERIS-TICS" column is included so that equivalent equipmentmay be substituted; however, when no information isprovided in this column, the specific Motorola model list-ed is either a unique item or no substitution isrecommended.

B. Service Aids and Recommended Tools

Refer to the “SERVICE AIDS” in Table 40-2 and“RECOMMENDED TOOLS LIST” in Table 40-3 for alisting and description of the service aids and toolsdesigned specifically for servicing this family of radios,as well as the more common tools required to disas-semble and properly maintain the radio. These kitsand/or parts are available from the Motorola Communi-cations Parts office listed in the “Replacement PartsOrdering” section of this manual.

MAV-PACK 3 (VID-952)/F.A.S.T. 60

The VID-952 Motorola Video Visual Package (MAV-PACK) is a video tape training program on leadlesscomponent repair techniques. This VHS format video

cassette and supplemental literature describe theremoval and replacement of leadless components usingthe R-1070A surface-mounted IC removal station:

• 0180386A62 Heated Tweezers• 0180356B79 Desoldering Station• 0180371B30 Soldering Station

This MAV-PACK is strongly recommended for tech-nicians who intend to service this and other Motorolaradios using leadless components. This VHS videotapeis in standard half-inch format.

National Service Training’s Field Assist ServiceTraining (F.A.S.T.) Video Tape #60 introduces this family of radios. Included on this tape are basic theory of operation, disassembly, and basic troubleshootingtechniques.

The MAV-PACK 3 (VID-952), as well as others, andthe F.A.S.T. 60 are available from:

Motorola C&E, Inc.National Service Training Center1300 N. Plum Grove RoadSchaumburg, Illinois 60195

C. Field Programming

This family of radios can be aligned and pro-grammed in the field. This requires specific equipmentand special instructions. Refer to the applicable “RadioService Software User's Manual” for complete fieldprogramming information.

SECTION II. RECOMMENDED AND REQUIRED TEST EQUIPMENT,SERVICE AIDS, AND TOOLS LISTS

2

MOTOROLA MODEL NUMBER DESCRIPTION CHARACTERISTICS APPLICATION

R2000 Series System Analyzer This monitor will substitute Frequency/deviation meter and signalfor items with an asterisk (*) generator for wide-range

troubleshooting and alignment

R2600 Series System Analyzer This monitor will substitute Frequency/deviation meter and signalfor items with an asterisk (*) generator for wide-range

troubleshooting and alignment

*R1049A Digital Multimeter Digital voltmeter recommendedfor ac/dc voltage andcurrent measurements

*R1150C Code Synthesizer Injection of audio and digital signalling codes

*S1053D AC Voltmeter 1mV to 300V, 10-Megohm*SKN6008A Power Cable for Meter input impedance Audio voltage measurements*SKN6001A Test Leads for Meter

R1094A Dual-Trace 20MHz bandwidth Waveform measurementsOscilloscope 5mV to 5V/division

*S1350C Watt Meter 50-ohm, ±5% accuracy Transmitter power output*ST1213B (VHF) Plug-in Element 10 Watts, maximum measurements*ST1223B (UHF) RF Dummy Load 0-1000MHz, 300W

R1065 Load Resistor 10-watt Broadband For use with Wattmeter

S1339A RF Millivolt Meter 100µV to 3V rf RF level measurements10kHz to 1.2GHz

*R1013A SINAD Meter Receiver sensitivitymeasurements

S1347D or DC Power Supply 0-20Vdc, 0-5 Amps Bench supply for 7.5VdcS1348D (programmable) current limited

*Any of the R2000/R2600 series system analyzers will substitute for items with an asterisk (*).

Table 40-1. Recommended Test Equipment

3

The following table lists service aids recommended for working on this family of radios. These items are availablefrom the Motorola Parts Department.

RKN-4035A RIB/Radio/test set cable Connects radio to RTX-4005B Test Box and RIB.

RLN-1014A Battery Eliminator Interconnects radio to power supply.

RLN-1018A Test Fixture Provides for troubleshooting of the radio when the housing

is removed.

RTX-4005B or both Portable Test Set Enables connection to the universal connector.

RTX-4005A and RPX-4665A Allows switching for radio testing.

Field Modification Kit

RLN-4008B Radio Interface Box Enables communications between the radio and the

computer's serial communications adapter.

0180357A57 Wall-mounted Power Supply Used to supply power to the RIB (120 VAC).

0180358A56 Wall-mounted Power Supply Used to supply power to the RIB (220 VAC).

3080369B71 Computer Interface Cable Use B72 for the IBM PC AT. All other IBM models use B71.

or Connects the computer's serial communications adapter

3080369B72 to the RIB.

RKN-4036A Cloning Cable Allows a radio to be duplicated from a master

radio by transferring programmed data from one radio to

another (HT 1000/MT 2000 Models Only).

RVN-4097A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks.

RVN-4098A Radio Service Software Software on 3-1/2 in. and 5-1/4 in. floppy disks.

(HT 1000 Models Only)

5880348B33 SMA to BNC Adaptor Adapts radio’s antenna port to BNC cabling of test equipment.

F.A.S.T. 60 Video Tape, Includes operation, disassembly, and basic troubleshooting.

Radio Introduction

RLN-4201 Battery Tester Tests battery charge.

RLN-4048 Battery Tester Adapter Adapts HT 1000, MT 2000, MTS 2000, and MTX Series

radio batteries to the RLN-4201 Battery Tester.

RTL-4208 RF Probe 50-ohm, high-frequency probe.

RT-5144/48/0 Test Probe (black) Needle-fine test probes for high-density circuitry.

RT-5144/48/2 Test Probe (red)

MOTOROLA PART NO. DESCRIPTION APPLICATION

Table 40-2. Service Aids

0180381B45 110VAC MBT250 Surface-mount/ Temperature-controlled, self-contained soldering/desoldering

or thru-hole repair station repair station for installation and removal of surface-mounted

0180300E06 220VAC devices.

8180369E97 Flux holder/applicator Allows for the proper amount of flux to be applied to pad grid

arrays for repair.

1105139W02 30cc plastic syringe For use with flux holder/applicator 8180369E97.

and flux paste

0180386A81 Miniature digital readout

soldering station

(incl. 1/64" micropoint tip)

0180386A78 Illuminated magnifying glass

with lens attachment

0180386A82 Anti-static Used during all radio assembly and

grounding kit disassembly procedures.

6684253C72 Straight prober

6680384A98 Brush

1010041A86 Solder (RMA type),

63/37, 0.020" diameter-

1 lb. spool

R-1319A Surface-Mounted Device Removal of surface-mounted integrated circuits.(Supersedes R-1070A) Rework Station

6680332E82 R-1319A Reflow Nozzle For IC removal (approximate size 0.8 in. x 0.8 in.)



6680333E28 R-1319A Reflow Nozzle For removal of RF PA

R-1070A Shields and surface-mounted Removal of surface-mounted integrated circuits.

(Superseded by R-1319A) component - IC removal/rework

station (order all heat focus

heads separately)

6680334B49 0.410" x 0.410" U601, U702

6680334B50 0.430" x 0.430" U4, U5, U713

6680334B51 0.492" x 0.492" U3

6680334B52 0.572" x 0.572" U701, U705

6680334B53 0.670" x 0.790" * metal shields B, C, E, and F

6680370B51 0.475" x 0.475" U204

6680370B54 0.710" x 0.710" U710

6680370B57 0.245" x 0.245" U2, U201

6680370B58 0.340" x 0.340" U101, U102

6680371B15 0.460" x 0.560" * metal shields A, D, G, H, and I

6680371B74 0.470" x 0.570" U203

6680332E45 0.591" x 0.315" U714

6680332E46 0.862 x 0.350" U715

4

The following table lists the tools recommended forworking on this family of radios; these tools are alsoavailable from Motorola. Note that the R-1319Asolder/desolder workstation requires the use of somereflow nozzles. The nozzles’ part numbers and generaldescriptions are listed in the table with the R-1319A.

Also note that the R-1070A workstation requires the useof a specific “heat focus head” for each of the compo-nents on which this item is used. Each of these heatfocus heads must be ordered separately. The indi-vidual heat focus heads (and the components on whichthey are used) are listed at the end of the table.

MOTOROLA PART NO. DESCRIPTION APPLICATION

Table 40-3. Recommended Service Tools

* Refer to the SHIELDS LOCATION DETAIL and Shields Parts List in the rear of this manual to match the shield with the proper heat focus head.

HEAT-FOCUS INSIDE DIMENSIONS MAXIMUM PRESCRIBED

HEADS OF HEADS USED ON HEAT SETTING

Temperature settings

using the R-1319A and the

R-1070A are the same.

Refer to Maintenance Sec-

tion of Manual for

prescribed heat setting.

A. General

The HT 1000, MT 2000, MTS 2000, and MTX seriesradios have been prepared to meet published specifica-tions through their manufacturing process, with the useof laboratory-quality test equipment of highest accuracy.The recommended field service equipment approachesthe accuracy of the manufacturing equipment with a fewexceptions. Accuracy of the equipment must be main-tained in compliance with the manufacturer'srecommended calibration schedule.

B. Setup

Supply voltage can be connected from the batteryeliminator. The equipment required for alignment proce-dures is connected as shown in the Radio AlignmentTest Setup diagram.

Initial equipment control settings should be as indi-cated in the following table, and should hold for allalignment procedures except as noted in Table 40-4.

Table 40-4. Initial Equipment Control Settings

C. Test Mode

1. RF Test Mode, HT 1000 Radios

When the HT 1000 radio is operating in its normalenvironment, the radio's microcontroller controls theRF channel selection, transmitter key-up, andreceiver muting. However, when the unit is on thebench for testing, alignment, or repair, it is removedfrom its normal environment. It cannot receive com-mands from its system and, therefore, the internalmicrocontroller will not key the transmitter norunmute the receiver. This prevents the use of nor-mal tune-up procedures. To solve this problem aspecial routine, called TEST MODE or “air test,” hasbeen incorporated in the radio.

To enter test mode:

(a) Turn the radio on.

(b) Within ten seconds after the self test is com-plete, press the monitor button (side button 3,SB3) five times in succession. After the fifthpress, a tone is emitted to indicate that the rftest mode has been entered.

(c) Each additional press of SB3 will advance tothe next test channel. (refer to Table 40-6), anda corresponding set of tones will indicate thechannel.

(d) Pressing SB2 will scroll through and access testenvironments as shown in Table 40-5.

NOTETransmit into a load when keying a radio undertest.

To exit test mode, turn the radio off then back on.

Table 40-5. Test Environments, HT 1000 Radios

2. Control Head Test Mode, HT 1000 Radios

To check the buttons and the switches, perform thefollowing tests:

(a) Turn radio on

(b) After the self test is complete, press the monitorbutton (side button 3, SB3) five times in succes-sion, within 10 seconds. After the fifth press, atone is emitted to indicate that the RF test modehas been entered.

(c) Exit the RF test mode and enter the controlhead test mode by pressing and holding SB3for more than three seconds. Upon entering thecontrol head test mode, a tone is emitted andthe green LED begins flashing. The green LEDcontinues to flash until the control head testmode is exited.

NOTEReturn to the RF test mode by pressing and hold-ing SB3 for more than three seconds. Thenre-enter the control head test mode by pressingand holding SB3 for more than three seconds.

(d) Test each switch (toggle, rotary, or button-actu-ated) by changing the position of the switch. Atone is emitted to indicate a “good test“ eachtime a switch position is changed.

NOTES1. Pressing and releasing a button-actuated

switch are both considered switch-positionchanges.

2. No tone when a switch position is changedindicates a test failure.

NO. OF BEEPS DESCRIPTION FUNCTION

1 Carrier Squelch RX: if carrier detectedTX: mic audio

3 Tone RX: unsquelch if carrier and tonePrivate-Line (192.8Hz) detected

TX: mic audio + tone (192.8Hz)

4 Digital RX: unsquelch if carrier and digital codePrivate-Line (131) detected

TX: mic audio + digital code (131) detected

5

SECTION III. TRANSCEIVER PERFORMANCE TESTING

SERVICE MONITOR TEST SET POWER SUPPLY

Monitor Mode: Pwr Mon Spkr set: A Voltage: 7.5Vdc

RF Attn: –70 Spkr/load: DC on/standby:Speaker Standby

AM, CW, FM: FM PTT: OFF Volt Range: 10(center)

O'scope Source: Mod Current: 2.5O'scope Horiz: 10mSec/DivO'scope Vert: 2.5kHz/DivO'scope Trig: AutoMonitor Image: HiMonitor BW: NarMonitor Squelch: mid CWMonitor Vol: 1/4 CW

NO. OF

BEEPS TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800

TX #1 136.025 403.100 450.025 806.0125

RX #1 136.075 403.150 450.075 851.0625

TX #2 142.125 424.850 465.225 815.0125

RX #2 142.075 424.900 465.275 860.0625

TX #3 154.225 438.050 475.225 824.9875

RX #3 154.275 438.100 475.275 869.9375

TX #4 160.125 444.050 484.975 851.0125

RX #4 160.175 444.100 485.025 851.0625

TX #5 168.075 456.350 500.275 860.0125

RX #5 168.125 456.400 500.225 860.0625

TX #6 173.975 463.700 511.975 869.9875

RX #6 173.925 463.750 511.925 869.9375

Table 40-6. Test Frequencies, HT 1000 Radios

1

2

3

4

5

6

(e) Test the on/off volume potentiometer/switch byrotating the potentiometer clockwise and counterclockwise. The loudness of tone beeps willincrease and decrease accordingly.

NOTEDuring test mode, the volume level is not regulatedto the same limits as during normal radio operation.


3. RF Test Mode, MT 2000, MTS 2000, and MTX Series Radios

When the MT 2000, MTS 2000, or MTX series radiois operating in its normal environment, the radio'smicrocomputer controls the RF channel selection,transmitter key-up, and receiver muting. However,when the unit is on the bench for testing, alignment,or repair, it is removed from its normal environment.It cannot receive commands from its system and,therefore, the internal microcomputer will not key thetransmitter nor unmute the receiver. This preventsthe use of normal tune-up procedures. To solve thisproblem a special routine, called TEST MODE or “airtest,” has been incorporated in the radio.

To enter test mode:

(a) Turn the radio on.

(b) After the self test is complete, press the monitorbutton (side button 3, SB3) five times in succes-sion, within 10 seconds.

(c) After “RF TEST” appears (on 14-character dis-plays) or “RF TST” appears (on 6-characterdisplays), press the orange button on top of theradio once. “1 CSQ” appears, indicating: test fre-quency 1, carrier squelch mode.

(d) Each additional press of SB3 will advance to thenext test channel. (Refer to Table 40-8.)

(e) Pressing SB2 will scroll through and access testenvironments as shown in Table 40-7.

NOTES1. Transmit into a load when keying a radio

under test.

2. Radios without display indicate test-environ-ment function by emitting a correspondingnumber of beeps. See Table 40-7.

4. Control Head Test Mode, MT 2000, MTS 2000,and MTX Series Radios

To check the display, the buttons, and the switches,perform the following tests:

(a) Turn radio on

(b) After the self test is complete, press the monitorbutton (side button 3, SB3) five times in succes-sion, within 10 seconds.

(c) After ”RF TEST” appears on the display, pressside button 1 (SB1), “CH TEST” (14-characterradio) or “CH TST” (6-character radio) appearson the display.

(d) Next, press and hold the orange button on top ofthe radio; all segments on the display will light,and the LED on the control top will illuminate ayellowish color.

(e) Release the orange button; ”3/0” appears, whichindicates that switch 3 is in the open condition.

(f) Press the orange button again; “3/1” appears,which indicates that switch 3 is in the closedcondition.

(g) Rotate the mode selector knob; ”4/0” thru ”4/15”appears, which indicates that knob 4 is in modeposition 1 thru 15.

(h) Rotate the concentric switch; ”65/0” and “65/1”appears.

(i) Rotate the volume control; “2/0” thru “2/255”appears.

(j) Press SB1, view “96/1”; release, view “96/0”

(k) Press SB2, view “97/1”; release, view “97/0”

6

7

(l) Press SB3, view “98/1”; release, view “98/0”

(m) Keypad:

• Press 0, view “48/1”; release, view “48/0”• Press 1, view “49/1”; release, view “49/0”• Press 2, view “50/1”; release, view “50/0”• Press 3, view “51/1”; release, view “51/0”• Press 4, view “52/1”; release, view “52/0”• Press 5, view “53/1”; release, view “53/0”• Press 6, view “54/1”; release, view “54/0”• Press 7, view “55/1”; release, view “55/0”

• Press 8, view “56/1”; release, view “56/0”• Press 9, view “57/1”; release, view “57/0”• Press *, view “58/1”; release, view “58/0”• Press #, view “59/1”; release, view “59/0”• Press <, view “128/1”; release, view “128/0”• Press HOME, view “129/1”; release, view

“129/0”• Press >, view “130/1”; release, view “130/0”


Table 40-7. Test Environments, MT 2000, MTS 2000, and MTX Series Radios

TEST CHANNEL VHF UHF BAND 1 UHF BAND 2 800 900 R-BAND

TX #1 136.025 403.100 450.025 806.0125 896.0125 885.0125

RX #1 136.075 403.150 450.075 851.0625 935.0625 830.0125

TX #2 142.125 424.850 465.225 815.0125 899.0125 885.0125

RX #2 142.075 424.900 465.275 860.0625 938.0625 859.9875

TX #3 154.225 438.050 475.225 824.9875 901.9875 885.0125

RX #3 154.275 438.100 475.275 869.9375 940.9375 859.9875

TX #4 160.125 444.050 484.975 851.0125 935.0125 895.0125

RX #4 160.175 444.100 485.025 851.0625 935.0625 859.9875

TX #5 168.075 456.350 500.275 860.0125 938.0125 905.0125

RX #5 168.125 456.400 500.225 860.0625 938.0625 859.9875

TX #6 173.975 463.700 511.975 869.9875 940.9875 914.9875

RX #6 173.925 463.750 511.925 869.9375 940.9375 859.9875

TX #7 177.975 469.650 519.975 None None None

RX #7 177.925 469.700 519.925 None None None

Table 40-8. Test Frequencies, MT 2000, MTS 2000, and MTX Series Radios

NO. OF BEEPS DISPLAY DESCRIPTION FUNCTION

1* CSQ Carrier Squelch RX: unsquelch if carrier detectedTX: mic audio

2 HC Hear Clear** RX: unsquelch if carrier detectedTX: compressed mic audio

3 TPL Tone RX: unsquelch if carrier and tonePrivate-Line (192.8 Hz) detected

TX: mic audio + tone (192.8 Hz)

4 DPL Digital RX: unsquelch if carrier and digital codePrivate-Line (131) detected

TX: mic audio + digital code (131) detected

5 TLS Trunking RX: unsquelch if carrier detectedLow Speed TX: mic audio + connect tone (105.8 Hz) @ correct deviation

6 THS Trunking RX: unsquelch if valid outbound signalling word (OSW) detected High Speed

TX: 1500 Hz tone

7 DTM dual-tone RX: unsquelch if carrier detectedmultiple freq. TX: selected DTMF tone pair

8 M12 MDC1200 RX: unsquelch if carrier detected without DOS (1800 Hz); squelch if carrier detected with DOS (1800 Hz)

TX: 1500 Hz tone

9 SEC Secure*** RX: auto-coded clearTX: with key present - encrypted audio

with key absent - constant unsquelch

12 USQ Unsquelch**** RX: constant unsquelchTX: mic audio

* radios without display indicate function by emitting a number ofbeeps

** on 900 MHz radios only

*** on radios equipped with secure option**** not available on all radios

8

TEST COMMUNICATIONSNAME ANALYZER RADIO TEST SET COMMENTS

Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be ±150HzFrequency 4th channel test frequency◊ 4 CSQ (during the

Monitor: Frequency error output at performance check)Input at RF In/Out antenna

Rated Audio Mode: GEN TEST MODE, PTT to OFF (center), Set volume control toOutput level: 1.0mV RF 4 CSQ meter selector to 3.74Vrms4th channel test frequency◊ Audio PAMod: 1kHz tone at3kHz deviationMonitor: DVM: AC Volts

Distortion As above, except to As above As above Distortion < 3.0%distortion

Sensitivity As above, except SINAD, As above PTT to OFF (center) RF input to be < 0.35µV(SINAD) lower the RF level for 12dB

SINAD.

Noise Squelch RF level set to 1mV RF As above PTT to OFF (center), Set volume control toThreshold meter selection to 3.74Vrms(only radios with Audio PA, spkr/loadconventional to speakersystem needto be tested) As above, except change out of TEST As above Unsquelch to occur at

frequency to a conventional MODE; select a < 0.25µV.system. Raise RF level from conventional zero until radio unsquelches. system Preferred SINAD = 8-10dB

Table 40-9. Receiver Performance Checks

◊ See Table 40-6 or Table 40-8 as applicable.

9

TEST COMMUNICATIONSNAME ANALYZER RADIO TEST SET COMMENTS

Reference Mode: PWR MON TEST MODE, PTT to continuous Frequency error to be < 150Hz.Frequency 4th channel test frequency◊ 4 CSQ (during the

Monitor: Frequency error performance check).Input at rf In/Out.

Power RF As above. As above, 4 CSQ As above. Refer to Maintenance Specifica-tions page in front of manual.

Voice Mode: PWR MON As above, 4 CSQ As above, meter Deviation:Modulation 4th channel test frequency◊ selector to mic. VHF, UHF, and 800MHz:

atten to –70, input to RF In/Out, ≥ 3.6kHz but ≤ 5.0kHz.Monitor: DVM, AC VoltsSet 1kHz Mod Out level for 900MHz: ≤ 2.5kH.0.025Vrms at test set,80mVrms at AC/DC test set jack

Low-Speed As above. TEST MODE PTT to continuous Deviation:Data Modulation 4TLS (during the UHF, 800MHz: ≥ 500Hz but800/900 UHF output at antenna performance check). ≤ 1000Hz.

Voice Mode: PWR MON TEST MODE, Remove modulation Press PTT switch on radio.Modulation 4th channel test frequency◊ 4 CSQ, input. Say "four" loudly into the(internal) atten to –70, input to RF In/Out. output at antenna. radio mic. Measure deviation:

VHF, UHF, and 800MHz:≥ 3.8kHz but ≤ 5.0kHz.900MHz: ≤ 2.5kHz.

High-Speed As above. TEST MODE, PTT to continuous Deviation:Data 4 THS, (during the UHF and 800MHz:Modulation*** output at antenna. performance check). ≥ 2.4kHz but ≤ 3.6kHz.

900MHz: ≥ 1.52kHz but ≤ 1.95kHz.

DTMF As above, TEST MODE, As above. Deviation:Modulation 4th channel test frequency◊ 4 DTMF, VHF, UHF, and 800MHz:

output at antenna. ≥ 3.8kHz but ≤ 5.0kHz.900MHz: ≥ 1.5kHz but ≤ 1.9kHz.

PL/DPL Change frequency to a Conventional coded As above. Deviation:Modulation conventional transmit squelch personality VHF, UHF, and 800MHz:(radios with frequency, BW to narrow. (clear mode ≥ 500Hz but ≤ 1000Hz.conventional, operation).clear mode, 4 TPL 900MHz: ≥ 250Hz butcoded squelch 4 DPL ≤ 500Hz.operation only)

Talk-around Change frequency to conven- Conventional As above. Deviation:Modulation tional talk-around frequency. talk-around UHF and 800MHz: ≥ 3.8kHz(radios with Mode: PWR MON personality but ≤ 5.0kHz.conventional, deviation, attenuation to –70, (clear modeclear mode, input to RF In/Out operation). 900MHz: ≥ 1.95kHz buttalk-around Monitor: DVM, AC volts 1 CSQ ≤ 2.45kHz.operation only) Set 1kHz Mod Out level for

25mVrms at test set.

Talk-around Change frequency to conven- Conventional As above. Deviation:Modulation tional talk-around frequency. talk-around UHF and 800MHz: ≥ 3.6kHz(radios with Mode: PWR MON personality but ≤ 4.4kHz.conventional, deviation, attenuation to –70, (secure modesecure mode, input to RF In/Out operation)talk-around Monitor: DVM, AC volts Load key intooperation only) Mod: 1kHz out level for radio.(**) 25mVrms at test set. 1 Sec.

Table 40-10. Transmitter Performance Checks

* 800 MHz radios only** The secure mode, talk-around modulation test is only required for trac mode radios which do not have clearmode talk-around capability.*** Trunked Only◊ See Table 40-6 or Table 40-8 as applicable.

10

A. Power-up Display Codes

At power-up, the radio performs cursory tests todetermine if its basic electronics and software are inworking order. Problems detected during these tests arepresented as error codes on the radio display. The pres-ence of an error code should prompt the user that aproblem exists and that a service technician should becontacted.

Self-test errors are classified as either fatal or non-fatal. Fatal errors will inhibit user operation, whilenon-fatal errors will not. Use Table 40-11 to aid in under-standing particular power-up error code displays.

B. Operational Display Codes

During operation, the radio performs dynamic teststo determine if it is working properly. Problems detectedduring these tests are presented as error codes on theradio display. The presence of an error code shouldprompt a user that a problem exists and that a servicetechnician should be contacted. Use Table 40-12 to aid in understanding particular operational error codedisplays.

IV. ERROR CODE DISPLAYS

FAILURE DISPLAY

14-Character 6-CharacterDisplay Display

FAIL 01/81 F01/81 FATAL External ROM/Flash checksum error Bad ROM data,Defective ROM

FAIL 01/82 F01/82 FATAL External EEPROM checksum error Bad external codeplug data,Defective external EEPROM

ERROR 01/02 E01/02 NON-FATAL External EEPROM checksum error Bad external codeplug data

FAIL 01/84 F01/84 FATAL External EEPROM checksum blank Unprogrammed external codeplug data

FAIL 01/88 F01/88 FATAL External RAM error Defective RAM

FAIL 01/90 F01/90 FATAL Hardware failure Defective IC

FAIL 01/92 F01/92 FATAL Internal EEPROM checksum error Bad internal codeplug data,Defective microcontroller

ERROR 01/12 E01/12 NON-FATAL Internal EEPROM checksum error Bad internal codeplug data

FAIL 01/94 F01/94 FATAL Internal EEPROM checksum blank Unprogrammed internal codeplug data

FAIL 01/98 F01/98 FATAL Internal RAM error Defective microcontroller

NOTEDue to the nature of fatal ROM & RAM errors, it may not be possible to present an error code on the display. In thesecases the radio will attempt to display the appropriate error code, generate an illegal mode tone for one second and thenreset its microcontroller.

Table 40-11. Power-up Display Codes

TYPE OFFAILURE

DESCRIPTION POSSIBLESOURCE

FAILURE CODE

14-Character 6-CharacterDisplay Display

FAIL 001 F001 Synthesizer out of lock Bad frequency data in codeplug; defective synthesizer

FAIL 002 F002 Selected Mode (Zone/Channel) Bad codeplug data codeplug checksum error

FAIL 100 F100 Incompatible trunking Trunking hardware decoder disabled in codeplug;software and hardware old SLIC IC version

FAIL 101 F101 Incompatible MDC1200 MDC 1200 hardware decoder disabled in codeplug;software and hardware old SLIC IC version

Table 40-12. Operational Display Codes

DESCRIPTION POSSIBLE SOURCE

11

SECTION V. RADIO ALIGNMENT PROCEDURE

A. General

An IBM PC (personal computer) and RSS (RadioService Software) are required to align the radio. Referto the applicable RSS manual for installation and setup

procedures for the software. To perform the alignmentprocedures, the radio must be connected to the PC, RIB(radio interface box), and Universal Test Set as shownin Figure 40-1.

BNC

RIBRLN-4008B

RIB POWER SUPPLY01-80357A57 (120V)

COMPUTER INTERFACECABLE

30-80369B7130-80369B72 (IBM "AT" ONLY)

DATABUSYGND

COMPUTER

AUDIO GENERATOR

SINAD METER

AC VOLTMETER

TX

RX

30 dB PAD

30 dB PAD

RF GENERATOR

SERVICE MONITOROR COUNTER

WATTMETER

TRANSMIT

RECEIVE

TEST BOXRTX-4005B

RADIO

PROGRAM/TEST CABLERKN-4035A

AUDIO IN

SET TO APPROX. 800mV FOR TX

MEASURE 80mV AT THEAC/DC METER PORT FOR TX

SMA-BNC58-80348B33

S1347DPOWERSUPPLY

BATTERYELIMINATORRLN-1014A

Figure 40-1. Radio Alignment Test Setup

MAEPF-22856-B

12

ReceiverAlignment

Menu

TransmitterAlignment

Menu

SignallingAlignment

Menu

TestModeMenu

ServiceMenu

F2 F3 F4

F6

F2 - Reference OscillatorF3 - Tx PowerF4 - Tx Dev BalanceF5 - Tx Dev LimitF6 - Tx Dev ReferenceF7 - Tx VCO Crossover

Note: F2 = Function Key 2

F2 - Front End (VHF/UHF)F3 - Rated AudioF4 - Squelch (25/30 kHz)F5 - Squelch (20 kHz)F6 - Squelch (12.5 kHz)F7 - RX VCO Crossover

F2 - DTMFF3 - TrunkingF4 - MDC 1200

MAEPF-22857-A

Figure 40-2. RSS Service Menu Layout

All service and tuning procedures are performed fromthe SERVICE menu, which is selected by pressing F2from the MAIN MENU. Figure 40-2 illustrates how theRSS SERVICE screens are organized. All SERVICE screens read and program the radio code-plug directly; you do NOT have to use the RSSGET/SAVE functions to use the SERVICE menus. Youwill be prompted at each screen to save changed valuesbefore exiting the screen. RSS references in this manu-al are to HT 1000 RSS. Some slight differences may benoted it you are using the MTS/MTX RSS.

The radio contains internal test modes that can beaccessed from the RSS. The test modes permit the ser-vice technician to easily select various frequency,modulation, and transmit power combinations to verifyproper operation of the radio. The test modes can beused to check both transmit and receive operation.From the Service Menu press F6 to navigate to theTEST MODE screen.

The SERVICE screens introduce the concept of the“softpot”, an analog SOFTware controlled POTentiome-ter used for adjusting all transceiver alignment controls.

Each SERVICE screen provides the capability toincrease or decrease the ‘softpot’ value with the key-board UP/DOWN arrow keys respectively. A graphicalscale is displayed indicating the minimum, maximum,and proposed value of the softpot, as shown in figure 40-3.

Adjusting the softpot value sends information to theradio to increase (or decrease) a DC voltage in the cor-responding circuit. For example, pressing the UP arrowkey at the Reference Oscillator screen instructs theradio microprocessor to increase the voltage across avaractor in the reference oscillator to increase the frequency.

In ALL cases, the softpot value is just a relativenumber corresponding to a D/A (Digital-to-Analog) gen-erated voltage in the radio. All standard measurementprocedures and test equipment are similar to previousradios.

MAEPF-22858-O

Figure 40-3. Softpot Concept

Do NOT switch radios in the middle of anySERVICE procedure. Always use the EXITkey to return to the MAIN menu screen beforedisconnecting the radio. Improper exits fromthe SERVICE screens may leave the radio inan improperly configured state and result inseriously degraded radio or system perfor-mance.

! CAUTION

13

Perform the following procedures in thesequence indicated.

B. Reference Oscillator Alignment

Adjustment of the reference oscillator is critical forproper radio operation. Improper adjustment will notonly result in poor operation, but also a misaligned radiothat will interfere with other users operating on adjacentchannels. For this reason, the reference oscillatorshould be checked every time the radio is serviced. Thefrequency counter used for this procedure must have astability of 0.1 ppm (or better).

1. From the SERVICE menu, press F2 to selectTRANSMITTER alignment.

2. Press F2 again to select the REFERENCE OSCIL-LATOR softpot.

3. Press F6 to key the radio. The screen will indicatethat the radio is transmitting.

4. Measure the transmit frequency on your servicemonitor.

5. Use the UP/DOWN arrow keys to adjust the reference oscillator per the targets shown in Table 40-13.

C. Front-End Pre-Selector (VHF/UHF only)

NOTEThis procedure is only required for tuning the front-end filter varactors in the VHF and UHF models. The 800 and 900 MHz models utilize a stripline pre-selector.

1. Set the Test Box (RTX4005B) meter selectionswitch to the “VOL” position, and connect a dc volt-meter capable of 1mV resolution on a 2V scale tothe Test Box AC/DC meter port to monitor theReceived Signal Strength Indicator (RSSI).

2. From the SERVICE menu, press F3 to selectRECEIVER alignment.

3. Press F2 to select the FRONT END FILTER soft-pot. The screen will indicate the receive frequenciesat which the filter is to be tuned.

4. Set the RF test generator to the first receive frequency +150 Hz. Set the RF level at the radio standard antenna port to 4.0 µVolts with nomodulation.

5. Adjust the UP/DOWN arrow keys to obtain a peakvoltage on the dc voltmeter.

6. Press F8 to program the softpot value.

7. Repeat steps 4-6 for the remaining test frequencies.

8. Press F10 and F2 to return to the RECEIVERmenu.

D. Rated Audio

1. Set test box (RTX-4005B) meter selection switch tothe “AUDIO PA” position and connect an ac volt-meter to the test box ac/dc meter port.

2. Press F3 to select the RATED AUDIO softpot. Thescreen will indicate the receive test frequency to beused.

3. Set the RF test generator to the receive test fre-quency, and set the RF level at the radio standardantenna port to 1mV modulated with standard testmodulation (see Table 40-14).

4. Adjust the UP/DOWN arrow keys to obtain ratedaudio (as close as possible to 3.74 Vrms) into aspeaker (28 ohms) or equivalent resistive load.


6. For 900 MHz radios, go to step 7; otherwise pressF10 to return to the RECEIVER menu.

7. Now set the RF test generator to the receive testfrequency, and set the RF level at the radio stan-dard antenna port to 1mV modulated with a 1 kHztone, 1.2 kHz deviation.

8. Select the Hear Clear RATED AUDIO softpot, andadjust the UP/DOWN arrow keys to obtain ratedaudio (3.74 Vrms) into a speaker (28 ohms) orequivalent resistive load.

9. Press F8 to program the softpot value

10. Press F10 to return to the RECEIVER menu.

E. Squelch

1. Channel spacing determines the next key press.Press F4, F5, or F6 (as applicable) to select theSQUELCH softpot.

2. With no signal applied, decrease the softpot valueuntil squelch opens. Set the RF test generator to thetest frequency plus the following offset:

vhf: +200Hz uhf: +200Hz 800MHz: +500Hz

Adjust the generator for 8 to 10dB SINAD.

3. Increase the softpot until the squelch closes.

4. Monitor for squelch chatter. If chatter is present,increase the softpot until no chatter is detected.Press F8 to program the softpot value. PressENTER to select the next softpot adjustment.

5. Repeat steps 2 thru 4 for all test frequencies shownon the screen.

BAND TARGET

VHF ± 150 Hz

UHF ± 150 Hz

800 /900 MHz ± 150 Hz

Table 40-13. Reference Oscillator Alignment

Table 40-14. Standard Test Modulation (1 kHz Tone)

CHANNEL SPACING DEVIATION

25/30 kHz 3.0 kHz

20 kHz 2.4 kHz

12.5 kHz 1.5 kHz

6. Press F10, F2, then F10 again to return to the ser-vice menu.

F. Transmitter Power

VHF and UHF radios require two power-leveladjustments, a high-power or rated-power adjustment,and a low-power adjustment. The low power adjust-ment is required since the radio may be used in areduced power mode, or with a vehicular adapter.

NOTE All power measurements are to be made at theantenna port.


2. Press F3 to select the TRANSMIT POWER softpot.The screen will indicate the transmit test frequen-cies to be used.

3. Begin with the highest test frequency shown.

4. Press F6 to key the radio, and use the UP/DOWNarrow keys to adjust the transmit power per thevalue shown in Table 40-15.

5. Press F6 to dekey the radio, and then press F8 toprogram the value.


7. Press F10, then F2 to return to the TRANSMITmenu.

G. Transmit Deviation Balance (Compensation)

Compensation alignment balances the modulationsensitivity of the VCO and reference modulation (syn-thesizer low frequency port) lines. The compensationalgorithm is critical to the operation of signallingschemes that have very low frequency components(e.g. DPL) and could result in distorted waveforms ifimproperly adjusted.

NOTE (Secure-Equipped Only)If a secure module is currently installed in the radiobeing aligned, refer to the appendix at the rear of thismanual. Read section III, “Secure Alignment Proce-dure”, before performing the transmit deviationbalance (compensation) procedure.

1. Press F4 to select the TRANSMIT DEVIATIONBALANCE softpot. The screen will indicate thetransmit test frequencies to be used.

2. Begin with the lowest test frequency shown on thescreen.

3. Set the Test Box (RTX4005B) meter selector switchto the “MX DISC” position, and inject an 80 Hz tone at 100 mVrms into the AC/DC MTR port.Keep the ac voltmeter in parallel to ensure the prop-er input signal level.

4. Press F6 to key the radio, and measure deviation.Record this measurement.

5. Change the input tone to 3 kHz, 100 mVrms anduse the UP/DOWN arrow keys to adjust the deviation to within ±2% of the value recorded in step 4.

6. Change the input tone back to 80Hz and measurethe deviation.

7. Repeat steps 5 and 6 until the 3 kHz tone deviationis within ±2% of the 80Hz tone deviation.

8. Press F6 to dekey the radio, and press F8 to pro-gram the softpot value. Press ENTER to move tonext softpot value.


10. Press F10 to return to the TRANSMIT menu.

NOTE• The step size change for step 5 is approximately

2.5% per softpot value.

• This adjustment should only be made to the 3kHz deviation. Do not adjust the 80Hz deviation.

H. Transmit Deviation Limit

1. Press F5 to select the TRANSMIT DEVIATIONLIMIT softpot. The screen will indicate the transmittest frequencies to be used.

2. Begin with the lowest test frequency shown on thescreen.

14

Table 40-15. Transmit Power Setting

VHF UHF

Power Test Frequencies Power Test FrequenciesLevel 136-174MHz 177.975MHz Level 450-512MHz 512-520MHz

5 W 5.2 - 5.4 4.2 - 4.4 4 W 4.2 - 4.4 3.2 - 3.4 1 W 1.2 - 1.4 1.2 - 1.4 1 W 1.2 - 1.4 1.2 - 1.4

800 MHz 900 MHz

Power PowerLevel All Test Frequencies Level All Test Frequencies

3 W 3.20-3.40 2.9 W 2.80 - 3.00

3. With the meter selector switch (RTX4005B) set toMIC, inject a 1 kHz tone on the AUDIO IN terminalon the test set, 80mVrms as measured on theAC/DC MTR port.

4. Press F6 to key the radio, and use the UP/DOWNarrow keys to adjust the deviation per the valuesshown in Table 40-16.

5. Press F6 to dekey the radio, and press F8 to pro-gram the softpot value. Press ENTER to move tothe next softpot value.

6. Repeat steps 3-5 for the remaining frequenciesshown on the screen.


I. Transmit Deviation Limit ReferenceNOTE

1. This procedure is not required for 900 MHz models.

2. This procedure is required for VHF, UHF, and800 MHz models with 20 kHz channel spacingand VHF and UHF models with 12.5 kHz chan-nel spacing.

1. Press F6 to select the TRANSMIT DEVIATIONLIMIT REFERENCE softpot.

2. With the meter selector switch (RTX4005B) set toMIC, inject a 1 kHz tone on the AUDIO IN terminalon the test set, 80mVrms as measured on theAC/DC MTR port.

3. Press F6 to key the radio, and use the UP/DOWNarrow keys to adjust the deviation per Table 40-17.

4. Press F6 to dekey the radio, and press F8 to pro-gram the softpot value.


J. VCO Crossover Frequency

NOTEThis procedure is only required after the field repairof a VHF or UHF VCO.

In order for a phase-locked-loop to tune very widebandwidths, both negative and positive control voltages(Vcntl) are required. This procedure sets the crossoverfrequency at which the negative Vcntl (or –Vee) switch-es from zero to negative.

TX VCO Crossover


2. Press F7 to select the TRANSMIT VCOCROSSOVER softpot. The screen will indicate thetransmit test frequency to be used.

3. Connect a dc voltmeter capable of 1mV resolutionto test point 5 (TP5), which is accessible through ahole in the bottom side VCO circuitry shield.

4. Beginning with the default softpot frequency of line2, press F6 to key the transmitter, and adjust theUP/DOWN arrow keys until the voltage reading atTP5 is 3.0 ±0.1 volts. The frequency will incrementin steps of 50kHz.

5. Press F6 again to dekey the transmitter, and pressF8 to program the softpot value.

6. Press F10 twice to return to the SERVICE menu.

RX VCO Crossover


2. Press F5 to select the RECEIVE VCOCROSSOVER softpot. The screen will indicate thereceive test frequency to be used.

3. Connect a dc voltmeter capable of 1mVolt resolu-tion to test point 5 (TP5), which is accessiblethrough a hole in the bottom side VCO circuitryshield.

4. Beginning with the default softpot frequency of line2, adjust the UP/DOWN arrow keys until the voltagereading at TP5 is 3.0 ±0.1 volts.


6. Press F10 twice to return to the SERVICE menu.

K. Signalling Deviation

Transmit deviation balance compensation andtransmit deviation limit adjustments should be complet-ed before signalling deviation is adjusted.

DTMF Tuning

1. From the SERVICE menu, press F4 to select SIG-NALLING alignment.

2. Press F4 again to select the DTMF softpot.

3. Press F6 to key the radio on the test frequency.The screen will indicate that the radio is transmitting.

4. Measure the DTMF deviation on your service monitor.

5. Use the UP/DOWN arrow keys to adjust the DTMFdeviation per table 40-16.

6. Press F6 again to dekey the radio.

7. Press F8 to program the softpot value; press F10to return to the SIGNALLING menu.

15

Table 40-16. Transmit Deviation Limit

BAND DEVIATION (KHZ)

VHF/UHF/800 MHz 4.30 - 4.60

900 MHz 2.20 - 2.30

Table 40-17. Transmit Deviation Limit Reference

CHANNEL SPACING DEVIATION (KHZ)

20 KHz 3.40 - 3.60

12.5 KHz 2.20 - 2.30

Trunking High Speed Signalling


2. Press F3 to select the TRUNKING HIGH SPEEDsoftpot.


4. Measure the TRUNKING HIGH SPEED deviationon your service monitor.

5. Use the UP/DOWN arrow keys to adjust the TRUNKING HIGH SPEED deviation per Table 40-18.


7. Press F8 to program the softpot value; press F10 toreturn to the SIGNALLING menu.

MDC 1200


2. Press F4 to select the MDC softpot.


4. Measure the MDC deviation on your service monitor.

5. Use the UP/DOWN arrow keys to adjust the MDCdeviation per table 40-16.


7. Press F8 to program the softpot value; press F10twice to return to the SERVICE menu.

The radio alignment procedure is now complete; theradio may be disconnected and returned to service.

16

Table 40-18. Signalling Deviation

CHANNEL SPACING (KHZ) DTMF TRUNKING MDC

25 / 30 3.05-3.45 2.5-3.5 3.40-3.75

20 (VHF/UHF) 2.44-2.76 2.0-2.8 2.6-3.0

20 (821-824, 866-869) 2.44-2.76 2.0-2.8 2.6-3.0

12.5 1.55-1.85 1.40-1.75 1.640-1.875

17

A. General

Since this product disassembles and reassembleswithout the use of any screws, it is important for thetechnician to pay particular attention to the snaps andtabs, and how parts align with each other.

NOTEIn the disassembly/reassembly procedure, the num-bers in parentheses refer to call-out numbers in thereferenced figures.

B. Disassembly to Board Level

1. Turn off the radio.

2. Remove the battery (see Figure 40-4).

a. Hold the radio such that the battery is tilteddown.

b. Press down on the two battery-release levers.

c. With the release levers pulled down, the top ofthe battery will fall away from the radio.

d. Remove the battery completely from the radio.

3. Loosen the antenna by turning it in a counterclock-wise direction, and remove it from the radio.

4. Remove the volume on/off knob and the channelselector switch knob by pulling them off theirrespective switch shafts.

NOTEBoth knobs slide on and off but fit very snug on theirrespective switch shafts. A small flat blade screwdriv-er may be necessary to help pry the knobs loose.Take care not to mar the surrounding radio surface.

SECTION VI. DISASSEMBLY AND REASSEMBLY

THIS RADIO CONTAINS STATIC-SENSITIVE DEVICES.DO NOT OPEN THE RADIO UNLESS PROPERLYGROUNDED. TAKE THE FOLLOWING PRECAUTIONSWHEN WORKING ON THIS UNIT.

1. Store and transport all complementary metal-oxidesemiconductor (CMOS) devices in conductive materialso that all exposed leads are shorted together. Do notinsert CMOS devices into conventional plastic "snow"trays used for storage and transportation of other semi-conductor devices.

2. Ground the working surface of the service bench to pro-tect the CMOS device. We recommend using theMotorola Static Protection Assembly (part number0180386A82), which includes a wrist strap, two groundcords, a table mat, and a floor mat.

3. Wear a conductive wrist strap in series with a 100kresistor to ground. Replacement wrist straps that con-nect to the bench top covering are Motorola partnumber RSX-4015.

4. Do not wear nylon clothing while handling CMOSdevices.

5. Neither insert nor remove CMOS devices with powerapplied. Check all power supplies that are to be usedfor testing CMOS devices to be certain that there are novoltage transients present.

6. When straightening CMOS pins, provide ground strapsfor apparatus used.

7. When soldering, use a grounded soldering iron.

8. If at all possible, handle CMOS devices by the packageand not by the leads. Prior to touching the unit, touch anelectrical ground to remove any static charge that youmay have accumulated. The package and substratemay be electrically common. If so, the reaction of a dis-charge to the case would cause the same damage astouching the leads.

MAEPF-22524-A

Figure 40-4.

! CAUTION

5. Separate the front cover assembly from the internalelectronics (chassis) (see Figure 40-5).

a. Insert a small, flat-blade screwdriver or likeinstrument in the slotted area at the bottom cen-ter of the radio. Take care not to mar the O-ringsealing area on the housing.

b. Pry the bottom of the chassis free from thecover by pushing the screwdriver down androtating the handle of the screwdriver over andbehind the base of the radio. This prying actionforces the thin inner plastic wall toward the baseof the radio, which releases the two chassisbase tabs.

NOTEA flexible ribbon cable (front cover/display flex),which connects to the front cover assembly andthe chassis, keeps you from completely separat-ing the two units.

c. Lay the chassis down, and rotate the frontcover back and partially away from the chassis(see Figure 40-6).

6. Disconnect the front cover display flex from the con-nector on the chassis.

NOTEA special locking connector secures the flex to thechassis (see Figure 40-7).

18

MAEPF-22571-O

LETTERIREQUIR

ChassisAssembly

Front CoverAssembly

Small Flat BladeScrewdriver

JWB 3/4/92

MAEPF-22571-O

Figure 40-5.

Figure 40-6.

MAEPF-22572-O

Front Cover/Display Flex

Front CoverAssembly

ChassisAssembly

MAEPF-22572-O

Top CornerPry Here

Top CornerPry Here

Flex Lockedin Connector

Flex ReleasedFrom Connector

1/8”

MAEPF-22573-O

Figure 40-7.

19

a. Use a small, thin, flat-blade screwdriver (or likeinstrument) to help raise the sliding portion ofthe connector approximately 1/8 of an inch fromits seated position. A slight prying action, alter-nating back and forth on the top corners of theconnector, achieves the best results for unlock-ing the connector.

b. Remove the flex from the chassis connector.

7. Remove the contoured O-ring/antenna bushing sealfrom the chassis.

8. Disconnect the controls flex from the connector onthe controller board by following the procedure instep 6a and 6b.

NOTEA large portion of the controls flex is attached to thelarge metal shield (front shield) with adhesive. Do notremove the controls flex from the front shield unlessit is absolutely necessary.

9. As a unit, separate the control top, the front shield,and the controls flex from the chassis and circuitboards (see Figure 40-8).

NOTEFour large tabs secure the front shield to the chassisand hold the RF board and the controller board in thechassis.

a. Loosen the front shield by prying each of thefour tabs away from the chassis. Be careful notto pry the tabs any more than is necessary tofree them from their respective retaining slots.To completely loosen the shield from the chas-sis, a slight lifting and clockwise twisting actionmay be required.

b. Insert a small, flat-blade screwdriver in therecessed area of the control top and pry thecontrol top slightly away from the chassis.

c. Completely remove the control top/frontshield/controls flex unit from the chassis.

10. Carefully remove the RF board and the controllerboard from the chassis.

NOTEThe RF board and the controller board are connectedtogether with a jumper flex. The connection is mademore rigid using a hard plastic cover that snapsacross the top of the jumper flex (see Figure 40-9).

C. Disassembly of Control Top

1. Remove the rubber controls seal from the controltop.

2. Turn the control top such that the black switch hous-ing cover is facing up.

a. Five retaining clips hold the switch housingcover to the switch housing. Clips 1, 2, and 3 are important during disassembly (seeFigure 40-10).

NOTETo perform step 2b, two tools will be required;your thumbnail or small, flat-blade screwdriver,and a pen, pencil, or another small, flat-bladescrewdriver.

b. Using your thumbnail or small, flat-blade screw-driver, lift the tab that covers the base of theLED approximately 1/16 of an inch from itsseated position. While applying constant liftingpressure there, (in order) release clips 1, 2, and3 with the other tool.

Four (4)Large Tabs

ILLUSTRATOR ENGIDATE

DESCRIPTION

LETTERING S

EDITOR CHECDATE

Jedi Disassembly P

EH 2/21/92 C

JWB 3/4/92

Fig. 20-6

Figure 40-8.

MAEPF-22574-O

MAEPF-22575-O

Hard PlasticCover

Chassis

RF Board

ControllerBoard

Figure 40-9.

MAEPF-22575-O

Switch HousingCover

SwitchHousing

LiftTab

Clip 1

Clip 2

Clip 3

Clip 4

Clip 5

MAEPF-22576-O

Figure 40-10.

MAEPF-22576-O

c. The cover will pop loose from the switch housing.

3. Push the three switches and the LED out of theswitch housing.

4. The remainder of the controls flex is attached to theswitch housing with adhesive. Do not remove theflex from the switch housing unless it is absolutelynecessary.

D. Disassembly of Front Cover Assembly

1. On top display model radios only, release the dis-play board by using a “press and pull” action on thetop two corners of the display board. Press down onthe two top corners of the display board and pull thetop of the board away from the two corner retainingtabs. The display board will free itself from theretaining tabs and two retaining slots in the frontcover housing.

2. Remove the edge connector (part of the front coverflex, located behind the universal connector), bysliding it out of the plastic rails that hold it in place. Aslight prying action, alternating back and forth onthe bottom corners of the connector, achieves thebest results.

3. Remove the speaker retainer bracket, speaker,microphone, and front cover flex from the frontcover housing (see Figure 40-11).

NOTEThe speaker and front cover flex are held in positionwith a three-leg retainer bracket. The legs of thebracket are secured by slots in the front cover. Whenremoving the retainer bracket, use caution not todamage the speaker.

a. Disengage the retainer bracket leg that pointstoward the bottom of the front cover from itsretaining tab.

(1) Insert a small, flat-blade screwdriver underthe base of the bracket leg near the ring.

(2) Lift the bracket leg until it pops loose fromunder its retaining tab.

b. Lift the freed leg of the retainer bracket and useit to pull the remaining two legs of the bracketout and away from their respective slots in thefront cover housing.

c. Pull the rubber microphone boot, containing themicrophone, from its seated position. Unlessyou are replacing the microphone, leave themicrophone in the boot.

4. Remove, if necessary, and replace the sounddampening pad.

5. As necessary, replace the speaker and/or micro-phone while out of the front cover housing.

NOTEIf the microphone is replaced, ensure that the micro-phone is reinstalled back into the rubber boot withthe microphone port facing the round hole at the bot-tom of the boot.

6. On front display model radios only, notice that thekeypad/display board is secured to the front coverhousing using six tabs, three small tabs on one sideand three larger tabs on the universal connectorside. Remove the keypad/display board by insertinga small flat-blade screwdriver in the circuit boardslot provided (slot nearest the top retaining tab onthe universal connector side of the radio, see Fig-ure 40-12). A slight prying action will release thekeypad/display board. If applicable, remove the rub-ber keypad.

NOTEBe careful not to mar the front cover housing O-ringsealing area. Doing so will compromise the sealingintegrity of the radio.

20

MAEPF-22577-A

Small Flat BladeScrewdriver

SpeakerRetainer Bracket

RetainingTab

Front CoverAssembly

SoundDampening

Pad

MAEPF-22577-A

Figure 40-11.

Keypad/DisplayBoard

Six RetainingTabsInsert Screwdriver

Blade in This Slot

UniversalConnector

MAEPF-23486-O

MAEPF-23486-O

Figure 40-12.

21

E. Reassembly

Reassembly is the reverse of disassembly. Somesuggestions and illustrations are provided to help youmore easily reassemble the radio.

1. Keypad/Display Board (front display model radios only)

a. If applicable, replace the rubber keypad.

b. Place the keypad/display board into the frontcover housing at an angle such that the threesmall slots on the edge of the board slide underthe three mating retaining tabs. Ensure that theboard slides under the tabs.

c. Near the three larger slots on the other side ofthe board, use finger pressure to push andpress that side of the board down until it snapsinto place under the three large retaining tabs.

2. Front Cover Assembly

a. Place the speaker and microphone into theirrespective positions in the front cover. Makesure that the speaker is seated properly in therecessed area provided.

b. Press the rubber microphone boot into itsrespective recessed area in the front coverhousing. The little rubber flap in the back of therubber boot should fold up to cover the micro-phone insertion opening.

c. Reinstall the speaker retainer bracket (see Figure 40-13).

(1) Position the spring bracket over the speak-er, and toward the top of the front coverhousing; insert the appropriate two legs ofthe bracket into their respective slots

(2) Grasp the center portion of the springbracket (ring area) with thumb and forefinger.

(3) While holding the ring area of the springbracket at approximately the same heightas the speaker's base, push the remainingleg down and into its respective slot.

d. Orient the edge connector so that its gold con-tacts face the gold contacts of the housing.Align the edge connector with the respective

slots in the housing, and slide the connectordown into place. Ensure that the edge connec-tor is fully seated into position.

e. On top display model radios only, seat the dis-play board by inserting the two display boardtabs into their mating slots in the front coverhousing. Push the top of the display boardtoward the top of the radio until the front coverhousing retaining tabs engage the displayboard and secure it into position.

3. Chassis

Inside of the chassis where the RF board fits is aprotruding block that functions as the PA heatsink.To help provide maximum heat transfer, ensure thatthe PA heatsink block (top surface) is coated with athin film of thermal compound (Motorola part number 1110022A55).

Place the RF board and controller board into thechassis. Ensure that the plastic cover that morerigidly holds the two boards together is snapped intoplace.

4. Control Top

a. Reinstall the switches and LED into the switchhousing.

b. Reinstall the switch housing cover onto theswitch housing by sliding tabs 4 and 5 of thecover into their respective clips on the housing.Then press down on the cover to engage tabs1, 2, and 3.

5. Control Top/Front Shield/Controls Flex as a Unit toChassis

a. Slide the control top into the appropriate posi-tion in the chassis, and place the front shieldinto position over the chassis and circuit boards.

b. Check to see that the four large tabs of the frontshield are aligned with the respective slots onthe sides of the chassis, then snap the frontshield in place. Ensure that the shield is fullyseated, especially in the PTT switch area.

c. Slide the connector end of the controls flex intothe special locking connector mounted on thecontrol board. Ensure that the flex is fully seat-ed into the board connector and secure theconnection.

NOTEView the flex connection at a slight angle fromthe bottom of the radio (see Figure 40-14). Ifthe flex is fully seated, the orange circuit platingwill be parallel with the connector top surfaceand three reliefs in the plating will make the flexplating appear to be separated. If the orangeplating of the flex is not parallel with the connec-tor's top surface, or the three reliefs are raisedenough to see plating under them, then the flexis not fully seated.

Figure 40-13.

1. Inset LegsInto Slots

2. Grasp ClipHere and Here,Then Push Leg Into Slot

MAEPF-22578-O

d. Reinstall the rubber controls top seal on thecontrol top.

NOTETwo tabs are provided in the emergency buttonarea to help hold the seal in place.

6. Front Cover Assembly to Chassis

a. Install the contoured O-ring/antenna bushingseal around the antenna and in the groove provided (see Figure 40-15).

b. Orient the front cover assembly with the chas-sis, and insert the front cover/display flexconnector into the locking connector of the con-troller board (refer back to Figure 40-6). Securethe connection. View the flex connection at aslight angle from the top of the radio andensure that the flex connector is fully seatedinto the locking connector as described in step 4c.

c. Check to make sure that the O-ring is in place,and slide the chassis (switch end first) into the

front cover assembly. Check to ensure that theorange emergency button seal slides into posi-tion freely.

NOTEWhen performing the next part of this step, payparticular attention to the O-ring near the bottomof the radio to ensure that it does not raise upand get pinched between the front cover clip andthe chassis.With the top of the chassis fully seat-ed, lower the bottom of the chassis and press itinto the front cover assembly until it snaps intoplace.

d. Check the emergency button again. If it is cocked to one side, repositioning it may benecessary.

6. Reinstall the switch knobs and antenna; the shorterknob with the volume on/off switch, the taller knobwith the channel selector switch.

7. Reinstall the battery.

22

Figure 40-14.Misaligned

PlatingReliefs

MAEPF-22579-A

MAEPF-22580-O

Contoured O-ring/Antenna Bushing Seal

MAEPF-22580-O

Figure 40-15.

23

A. Introduction

This section of the manual describes preventivemaintenance, safe handling of CMOS devices, andrepair procedures and techniques. Each of these topicsprovides information vital to the successful operationand maintenance of your radio.

B. Preventive Maintenance

The HT 1000, MT 2000, MTS 2000, and MTX seriesradios do not require a scheduled preventive mainte-nance program; however, periodic visual inspection andcleaning is recommended.

1. Inspection

Check that the external surfaces of the radio areclean, and that all external controls and switchesare functional. A detailed inspection of the interiorelectronic circuitry is not needed or desired.

2. Cleaning

The following procedures describe the recommend-ed cleaning agents and the methods to be usedwhen cleaning the external and internal surfaces ofthe radio. External surfaces include the front cover,chassis (rear cover), and battery case. These sur-faces should be cleaned whenever a periodic visualinspection reveals the presence of smudges,grease, and/or grime. Internal surfaces should becleaned only when the radio is disassembled forservicing or repair.

The only recommended agent for cleaning theexternal radio surfaces is a 0.5% solution of a milddishwashing detergent, such as JOY®, in water. Theonly factory recommended liquid for cleaning theprinted circuit boards and their components is iso-propyl alcohol (70% by volume).

a. Cleaning External Plastic Surfaces

(The detergent-water solution should be appliedsparingly with a stiff, non-metallic, short-bristledbrush to work all loose dirt away from the radio.A soft, absorbent, lintless cloth or tissue shouldbe used to remove the solution and dry theradio. Make sure that no water remainsentrapped near the connectors, cracks, orcrevices.

b. Cleaning Circuit Boards and Components

Isopropyl alcohol may be applied with a stiff,non-metallic, short-bristled brush to dislodgeembedded or caked materials located in hard-

to-reach areas. The brush stroke should directthe dislodged material out and away from theinside of the radio.

Alcohol is a high-wetting liquid and can carrycontamination into unwanted places if anexcessive quantity is used. Make sure that con-trols or tunable components are not soakedwith the liquid. Do not use high-pressure air tohasten the drying process, since this couldcause the liquid to puddle and collect in unwant-ed places.

Upon completion of the cleaning process, use asoft, absorbent, lintless cloth to dry the area. Donot brush or apply any isopropyl alcohol to theframe, front cover, or back cover.

NOTEAlways use a fresh supply of alcohol and aclean container to prevent contamination by dis-solved material (from previous usage).

C. Safe Handling of CMOS Devices

Complementary metal-oxide semiconductor(CMOS) devices are used in this family of radios. Whilethe benefits of CMOS are many, their characteristicsmake them susceptible to damage by electrostatic orhigh voltage charges. Damage can be latent, resulting infailures occurring weeks or months later. Therefore, youmust take special precautions to prevent device damageduring disassembly, troubleshooting, and repair. Han-dling precautions are mandatory for CMOS circuits, andare especially important in low humidity conditions. DONOT attempt to disassemble the radio without firstreferring to the CMOS CAUTION paragraph in the Dis-assembly and Reassembly section of the manual.

D. Repair Procedures and Techniques

Refer to the Disassembly and Reassembly sectionof the manual for pertinent information prior to replacingand substituting parts.

1. General

a. Parts Replacement and Substitution

Special care should be taken to be as certainas possible that a suspected component isactually the one at fault. This special care willeliminate unnecessary unsoldering and removalof parts, which could damage or weaken othercomponents or the printed circuit board itself.

When damaged parts are replaced, identicalparts should be used. If the identical replace-ment component is not locally available, checkthe parts list for the proper Motorola part num-ber and order the component from the nearestMotorola Communications Parts office listed inthe "Replacement Parts Ordering" section ofthis manual.

SECTION VII. MAINTENANCE

The effects of certain chemicals and their vaporscan have harmful results on certain plastics.Aerosol sprays, tuner cleaners, and other chemi-cals should be avoided.

! CAUTION

24

b. Rigid Circuit Boards

This family of radios uses bonded, multi-layer,printed circuit boards. Since the inner layers arenot accessible, some special considerations arerequired when soldering and unsoldering com-ponents. The printed-through holes mayinterconnect multiple layers of the printed cir-cuit. Therefore, care should be exercised toavoid pulling the plated circuit out of the hole.

When soldering near the module socket pins,use care to avoid accidentally getting solder inthe socket. Also, be careful not to form solderbridges between the module socket pins.Closely examine your work for shorts due tosolder bridges. When removing modules withmetal enclosures, be sure to desolder theenclosure ground tabs as well as the modulepins.

c. Flexible Circuits

The flexible circuits are made from a differentmaterial than the rigid boards, and differenttechniques must be used when soldering.Excessive prolonged heat on the flexible circuitcan damage the material. Avoid excessive heatand excessive bending. For parts replacement,use the ST-1087 Temperature-Controlled Sol-der Station with a 600 or 700 degree tip, anduse small diameter solder such as ST-633. Thesmaller size solder will melt faster and requireless heat being applied to the circuit.

To replace a component on a flexible circuit,grasp the edge of the flexible circuit with seizers(hemostats) near the part to be removed, andpull gently. Apply the tip of the soldering iron tothe component connections while pulling withthe seizers. Do not attempt to puddle out com-ponents. Prolonged application of heat maydamage the flexible circuit.

2. Specific

During all repair procedures, heating neighboringcomponents can be minimized by:

• using upper heat only.

• using the correct size heat-focus head, approxi-mately the same size as the carrier beingreplaced.

• keeping the heat focus head approximately 1/8”above the printed circuit board when removingor replacing the device.

a. Strip Connector (P301/P704)

On the latest version HT 1000, MT 2000,MTS 2000, and MTX series radios, a strip con-nector, two female connectors and a strain reliefelectrically connect the RF board with the con-troller board. On earlier versions of theseradios, the RF board and controller board wereconnected using a jumper flex that soldereddirectly to the circuit board solder pads.

An interconnect kit, REX4035A, is available toretrofit earlier version jumper-flex radios withthe later version strip connector parts. TheREX4035A kit includes the following items:

• CONNECTOR, Female (J301) 0905461X01• CONNECTOR, Female (J704) 0905461X01• CONNECTOR, Male

(P301/P704) 0905461X01• STRAIN RELIEF 4205507X01• INSTRUCTIONS 6880309F14

b. Jumper Flex (on radios shipped prior to 7/94)

Jumper flexes are not available.They arereplaced with connectors as described in para-graph “a” of this section. If the jumper flexneeds to be replaced, order Interconnect KitREX4035A. The retrofit kit includes all of theparts required and detailed instructions on theremoval of the old jumper flex, and the installa-tion of the new connector arrangement.

c. RF Switch (S101):

Refer to the applicable exploded view and toyour radio's RF board (antenna contact area) tolocate the RF switch components.

NOTEThe RF switch spring and the RF switch pistonmust be ordered separately.

To remove the RF switch:

(1) On VHF and UHF radios, unsolder the twotabs of the RF switch bracket that securethe RF switch to the RF board. On 800MHzand 900MHz radios, use a #2 slottedscrewdriver to straighten the two tabs of theRF switch bracket that wrap around the RFboard. Use your forefinger to hold the RFswitch bracket to the RF board whilestraightening the tabs to avoid lifting thesolder tabs on the opposite end of the RFswitch bracket.

If neighboring OMPAC components are heat-ed above 365 degrees F. (185 degrees C.),they will suffer die-bond delamination andpossible “popcorn” failure.

! CAUTION

(2) Refer to Figure 40-16 and use a small heat-focus head to distribute heat over the areaoccupied by the three solder tabs until thesolder softens.

(3) Carefully lift the RF switch assembly awayfrom the rf board. Notice that the RF switchcircuit board remains attached (soldered) tothe RF board.

(4) Using the same heat-focus head as in step(3), unsolder the RF switch circuit boardand remove it from the RF board using forceps.

(5) In the RF switch circuit board area, reflowall the solder pad areas on the main RFboard such that similarly shaped pads haveuniform solder heights. Add or remove sol-der as required. Clean the RF boardthoroughly. Then swab on a minimumamount of flux to each of the solder pads.

To replace the RF switch:

(1) Place the RF switch assembly on the RFmain board and gently heat. Visuallyinspect to make sure no flux migrated ontothe gold plated areas of the RF switchboard. The guide pins should provide selfalignment between the two circuit boards.Visually inspect the plastic switch housingto ensure that it has not warped due tooverheating.

(2) While holding the RF switch bracket firmlyagainst the RF board:

• VHF and UHF radios - solder the twoleads of the housing to the solder padson the RF board.

• 800MHZ and 900MHz radios - bend thetwo tabs around the side of the RFboard as close to the board edge aspossible to hold the bracket downtightly.

(3) Insert the new RF switch spring and RFswitch piston into the RF switch assembly.The contacts of the piston should be facingthe gold-plated pads of the RF switchboard. Once the spring and piston areinserted into the RF switch, they will beretained by the switch.

d. Chip Components

Use either the RLN-4062 Hot-Air Repair Stationor the Motorola 0180381B45 Repair Station forchip component replacement. When using the0180381B45 Repair Station, select the TJ-65mini-thermojet hand piece. On either unit, adjustthe temperature control to 700 degrees F. (370degrees C), and adjust the airflow to a minimumsetting. Airflow can vary due to component den-sity.

(1) To remove a chip component, select ahot- air hand piece and position the nozzleof the hand piece approximately 1/8”(0.3cm) above the component to beremoved. Begin applying the hot air. Oncethe solder reflows, remove the componentusing a pair of tweezers. Using solder wickand a soldering iron or a power desolderingstation, remove the excess solder from thepads.

(2) To replace a chip component using asoldering iron, select the appropriatemicro-tipped soldering iron and apply freshsolder to one of the solder pads. Using apair of tweezers, position the new chipcomponent in place while heating the freshsolder. Once solder wicks onto the newcomponent, remove the heat from the sol-der. Heat the remaining pad with thesoldering iron and apply solder until it wicksto the component. If necessary, touch upthe first side. All solder joints should besmooth and shiny.

(3) To replace a chip component using hotair, select the hot-air hand piece and reflowthe solder on the solder pads to smooth it.Apply a drop of solder paste flux to eachpad. Using a pair of tweezers, position thenew component in place. Position the hot-air hand piece approximately 1/8” (0.3cm)above the component and begin applyingheat. Once the solder wicks to the compo-nent, remove the heat and inspect therepair. All joints should be smooth andshiny.

25

3 SolderTabs

Figure 40-16.

e. Over-Molded Pad-Array Carrier (OMPAC)

During all repair procedures, heating neighbor-ing components can be minimized by:

• using upper heat only.

• using the correct size heat-focus head,approximately the same size as the carrierbeing replaced.

• keeping the heat focus head approximately1/8”-1/4” (0.3cm-0.6cm) above the printedcircuit board when removing or replacingthe device.

(1) To remove an OMPAC, select the R-1319Rework Station and the appropriate heat-focus head (approximately the same sizeas the OMPAC. Attach the heat-focus headto the chimney heater. Adjust the tempera-ture control to approximately 415 degrees F(215 degrees C); 445 degrees F (230degrees C) maximum. Apply the solderpaste flux around the edge of the OMPAC.Place the circuit board in the circuit boardholder, and position the OMPAC under theheat-focus head. Lower the vacuum tip andattach it to the OMPAC by turning on thevacuum pump. Lower the heat-focus headuntil it is approximately 1/8”-1/4” (0.3cm-0.6cm) above the carrier. Turn on theheater and wait until the OMPAC lifts off thecircuit board. Once the part is off, grab itwith a pair of tweezers and turn off the vac-uum pump. Remove the circuit board fromthe R-1070’s circuit board holder.

(2) To replace an OMPAC, the solder pads onthe board must first be cleaned of all solderto ensure alignment of the new chip carrier.Prepare the site by using solder wick and asoldering iron to remove all solder from thesolder pads on the circuit board. If a powerdesoldering tool is available, it can be usedinstead of the solder wick. Clean the solderpads with alcohol and a small brush. Dryand inspect. Ensure that all solder isremoved.

Once the preparation is complete, place thecircuit board back in the circuit board hold-er. Add solder paste flux in the trench of theflux block and spread it using a one-inchputty knife. Flux the OMPAC by placing it inthe trench of the flux block. Once the flux isapplied, place the OMPAC on the circuitboard, making certain that it is oriented cor-rectly on the board. Position the heat-focushead over the OMPAC and lower it toapproximately 1/8”-1/4” (0.3cm-0.6cm) overthe carrier. Using the same heat settingused to remove the OMPAC, turn on theheater and wait for the carrier to reflow(heating and reflow should take longer than60 seconds).Watch the OMPAC reflowand note that when a proper reflow hastaken place, the OMPAC will drop (usuallyone side, then the other). The end result isthat both sides have reflowed, and theOMPAC is sitting parallel to the circuitboard.

Once the carrier reflows, raise the heat-focus head and wait approximately oneminute for the part to cool. Remove the cir-cuit board and inspect the repair. Nocleaning should be necessary.

26

If neighboring OMPAC components areheated above 365 degrees F. (185 degreesC.), they will suffer die-bond delamination andpossible “popcorn” failure.

All pad-array carriers in these radios, exceptfor the IF IC (U3), are OMPAC. Prior to use,all OMPACs must be kept in the sealed bag(with moisture-indicator card) as supplied bythe Motorola Parts Department. Once thesealed bag is opened and/or the OMPACsubjected to ambient humidity (for anunknown amount of time or for more than 96hours) then that OMPAC must be baked inan oven for at least eight hours at 260degrees F. (125 degrees C.)

! CAUTION

CAUTION

! CAUTION

The application of heat to the OMPACdevice, beginning at ambient air tem-perature and ending with the OMPAClifting from the circuit board, shouldtake longer than 60 seconds. If theOMPAC lifts from the circuit boardearlier than 60 seconds:• check the temperature control set-

ting on the rework station, and if OK

• lift the heat-focus head an addition-al 1/8” from nominal setting, and

• check the circuit board plating forpossible damage.

!

f. Thin Small Outline Package (TSOP) Components

Removing and replacing a TSOP componentwill be done with the R-1319, using the sameprocedure used to remove and replace anOMPAC.

Place the circuit board in the circuit board hold-er. Select the proper heat focus head andattach it to the heater chimney. Position theTSOP component under the heat-focus head.Lower the vacuum tip and attach it to the com-ponent by turning on the vacuum pump. Lowerthe focus head until it is approximately 1/8”-1/4”(0.3cm-0.6cm) above the component. Turn onthe heater and wait until the TSOP lifts off thecircuit board.

Once the part is off, turn off the heat, grab thepart with a pair of tweezers, and turn off thevacuum pump. Prepare the circuit board for thenew component by applying solder paste flux tothe solder pads. Position the circuit board underthe heat-focus head, lower the head to approxi-mately 1/8”-1/4” (0.3cm-0.6cm) above theboard, and turn on the heat. When the solderleft behind on the pads reflows, turn off the heatand raise the heat-focus head. Remove the cir-cuit board from the holder and inspect the padsto ensure that the solder has flattened out andthat there are no solder shorts. Clean the areawith alcohol and a small brush.

Once the preparation is complete, place the cir-cuit board back in the circuit board holder. Addsolder paste flux to the solder pads and placethe new component on the circuit board. Posi-tion the heat-focus head over the componentand lower it to approximately 1/8”-1/4” (0.3cm-0.6cm) above the carrier. Turn on the heaterand wait for the component to reflow.

Once the component reflows, raise the heat-focus head and wait approximately one minutefor the part to cool. Remove the circuit boardand inspect the repair. No cleaning should benecessary.

g. Shields

Removing and replacing the shields will bedone with the R-1319, using the same proce-dure used to remove and replace TSOP andOMPAC components.

Place the circuit board in the circuit board hold-er. Select the proper heat focus head andattach it to the heater chimney. Add solderpaste flux around the base of the shield. Posi-tion the shield under the heat-focus head.Lower the vacuum tip and attach it to the shieldby turning on the vacuum pump. Lower the

focus head until it is approximately 1/8”-1/4”(0.3cm-0.6cm) above the shield. Turn on theheater and wait until the shield lifts off the circuitboard. Once the shield is off, turn off the heat,grab the part with a pair of tweezers, and turnoff the vacuum pump. Remove the circuit boardfrom the circuit board holder.

To replace the shield, add solder to the shieldif necessary, using a micro-tipped solderingiron. Next, rub the soldering iron tip along theedge of the shield to smooth out any excesssolder. Use solder wick and a soldering iron toremove excess solder from the solder pads onthe circuit board. Place the circuit board back inthe circuit board holder. Place the shield on thecircuit board using a pair of tweezers. Positionthe heat-focus head over the shield and lower itto approximately 1/8”-1/4” (0.3cm-0.6cm) abovethe shield. Turn on the heater and wait for thesolder to reflow.

Once complete, turn off the heat, raise the heat-focus head, and wait approximately one minutefor the part to cool. Remove the circuit boardand inspect the repair. No cleaning should benecessary.

h. RF PA (U105)

The procedure for removing and replacing theRF PA is very similar to the procedure forremoving and replacing an OMPAC or a TSOPcomponent. But because the the device islarge, extra heating time is required to flow thepads. And as a result, neighboring components(especially those on the opposite side of the cir-cuit board) will heat, reflow, and mayinadvertently move. Be careful when performingthe following procedure.

(1) Refer to Figure 40-17 for RF PA nomenclature.

To remove the RF PA, add flux to theleads of the device, and use a solderingiron and pair of tweezers to heat and lifteach lead free and clear of its respectivesolder pad on the circuit board. Use the R-1319 Rework Station and the heat- focushead designed especially for removal of theRF PA. Attach the heat-focus head to thechimney heater. Adjust the temperaturecontrol to approximately 415 degrees F

27

PA Cover

Leads

Slab

SolderPads

Figure 40-17.

(215 degrees C) 445 degrees F (230degrees C) maximum. Apply solder pasteto the exposed solder pads under the PA.Place the circuit board in the circuit boardholder, and position the RF PA under theheat-focus head. Lower the heat-focushead until it is approximately 1/8”-1/4”(0.3cm-0.6cm) above the PA cover. Turnon the heater and begin the reflow cycle.Heating time should not be less than twominutes.

Once the part has reflowed, before trying toremove the PA, carefully lower the circuitboard holder as follows:

• Loosen the thumbscrew on the shaft ofthe circuit board holder,

• push the spring-loaded holder down andaway from the heat-focus head, and

• retighten the thumbscrew with the holderin the bottomed position.

Grab the PA with a large pair of tweezersand remove it from the circuit board. Let thecircuit board cool for approximately twominutes. Then remove the circuit boardfrom the circuit board holder.

(2) To replace the RF PA; if necessary, addsolder to the PA ground plane on the print-ed circuit board. Then clean each PA lead

solder pad on the circuit board to ensurealignment of the new RF PA. Prepare thesight by using solder wick and a solderingiron to remove all solder from the solderpads. Clean the solder pads with alcoholand a small brush. Dry and inspect. Ensurethat all solder is removed.

Once the preparation is complete, place thecircuit board back in the circuit board hold-er. Add solder paste flux to the groundplane and to the leads’ solder pads. Oncethe flux is applied, place the new RF PA onthe circuit board, making certain that the PAheatsink sits flush on the board. Positionthe heat-focus head over the RF PA andlower it to approximately 1/8”-1/4” (0.3cm-0.6cm)) above the PA cover. Turn on theheater and begin the reflow cycle. Heatingtime should not be less than two minutes.

Once the RF PA reflows, raise the heat-focus head and wait approximately twominute for the part to cool. Remove the cir-cuit board and inspect the solder jointbetween the slab and the ground plane. Nocleaning should be necessary. Use the sol-dering iron and add solder to each of theRF PA leads and associated pads. Inspectthe lead/pad bond for opens and soldershorts.

28

SCHEMATIC AND CIRCUIT BOARD NOTES

* COMPONENT IS FREQUENCY SENSITIVE. REFER TOTHE ELECTRICAL PARTS LIST FOR VALUE ANDUSAGE.

1. UNLESS OTHERWISE STATED, RESISTANCES AREIN OHMS (k = 1000), AND CAPACITANCES ARE INPICOFARADS (pF) OR MICROFARADS (uF).

2. DC VOLTAGES ARE MEASURED FROM POINTINDICATED TO CHASSIS GROUND USING AMOTOROLA DC MULTIMETER OR EQUIVALENT.TRANSMITTER MEASUREMENTS SHOULD BE MADEWITH A 1.2 uF CHOKE IN SERIES WITH THEVOLTAGE PROBE TO PREVENT CIRCUIT LOADING.

3. REFERENCE DESIGNATORS ARE ASSIGNED IN THEFOLLOWING MANNER:UNITS SERIES = RECEIVER100 SERIES = TRANSMITTER200 SERIES = FREQUENCY GENERATION300 SERIES = MISCELLANEOUS400 SERIES = HOUSING/ESCUTCHEON500 SERIES = DISPLAY 600 SERIES = HEAR CLEAR OPTION700 SERIES = CONTROLLER

4. INTERCONNECT TIE POINT LEGEND:5V REG = REGULATED FIVE VOLTSB+ = BATTERY VOLTAGE (7.5V)R5 = RECEIVER FIVE VOLTST5 = TRANSMITTER FIVE VOLTSCLK = CLOCKD = DATADAC = DIGITAL TO ANALOG

CONVERTERDAC RST = DAC RESETLCK = LOCKNC = NO CONNECTIONSYN = SYNTHESIZERVR = VOLTAGE REGULATOR

INSERT DIAGRAMS(L1) BEPF-24631-O (20% BLK, 133 LINE)

(OL) BEPF-24632-O (100% BLK.)R.T. 50%

INSERT DIAGRAMS(L8) BEPF-24633-O (20% BLK., 133 LINE)

(OL) BEPF-24634-O (100% BLK.)R.T. 50%

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@X3Lhe?J5?@1V/he?.Y?

?J@@?7@@L??@@@1??3@@@??N@?@?@?@?@?@?@?

?W2@6Xe@?@@6Xe@@@@@?e?W26X??7<?I/e@?@?I/X?@?g?.MB1??3=?f@?@??N1?@?h?J5??V4@6Xe@?@?e@?@@@@@?fW.Y?

B1e@?@??J5?@?g?W.Y?/K?C5e@?@?O.Y?@?g?7Y??V4@0Ye@?@@0Ye@@@@@?e?@@@@?

MAEPF-18828-A

INSERT SCHEMATIC DIAGRAM63D81200C31-O (100% BLK.)

(OL) DEPF-24635-O (100% RED)R.T.

NUD7070A, NUD7070B, NUD7085A, AND NUD7085B VHF TRANSCEIVER BOARDS’COMPONENT LOCATION DIAGRAMS AND SCHEMATIC DIAGRAM 29

NUD7070A, NUD7070B, NUD7085A, AND NUD7085B VHF TRANSCEIVER BOARDS’ PARTS LIST, ANDNUE7213A, NUE7213B, NUE7231B, NUE7240A, AND NUE7240B UHF (403-470MHz)

30 TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS


(OL) BEPF-24637-O (100% BLK.)R.T. 50%


(OL) BEPF-24639-O (100% BLK.)R.T. 50%

CAPACITOR, Fixed: pF ±5%;50V unless stated

C4 2113741F13 330C6 2113740F22 6.2 ± 0.25pFC7 2113740F13 2.7 ± 0.25pFC8 2113740F32 16C9 - - - - - - - - - Not PlacedC11 2113741F49 .01µFC12 - - - - - - - - - Not PlacedC13 2113741F49 .01µFC14 2311049A66 22µF; 4VC15 2113741F49 .01µFC16 2113740F20 5.1 ± 0.25pFC31 2113741F49 .01µFC33 2113740F26 9.1C34 2113740F43 47C35 2113740F40 36C36 2113740F19 0.47µF; ±0.25pFC38 2113740F17 3.9µFl ±0.25pFC39 0662057B47 0C40 2113740F51 100C41 2113743A19 0.1µFC42 thru 46 2113743A23 0.22µFC47 2109720D14 0.1µFC48 2113741F16 430C49 2113743A19 0.1µFC50 2113743K15 0.1µFC52 2113741A51 0.18µFC53 2113743B17 0.15µFC54 2113741F13 330C55 2113740F37 27C56, 57 2113740F42 43C58 2113740F11 2.2C60 2113743K15 0.1µFC61 2109720D14 0.1uFC62 2113741F49 .01µFC63 2113743K15 0.1µFC65 2113741F49 .01µFC70 2113741F49 .01µFC71 thru 72 2113741F13 330C77 2113743K15 0.1µFC80 2113740F39 33C82 thru 84 2113741F49 .01µFC85 2311049A60 10µF; 4VC86 2113740F22 6.2 ± 0.25pFC87 2113740F32 16C88 2113740F25 8.2 ± 0.25pFC90 2113740F18 4.3 ±0.25pFC95 2113740F33 18C96 2113741F49 .01µFC97 2113740A32 13C98 2113741F13 330C99 2113740F39 33C101 2113743K15 0.1µFC102 2113741F13 330C103 2311049J26 10µF; 16VC104 2311049A54 3.3µF; 16VC105 2113741F13 330C106 2311049J26 10µF; 16VC107, 108 2113741F13 330C109 2311049A07 1µF; 16VC111 2113741F13 330C112 - - - - - - - - - Not PlacedC113 2113741F13 330C115 2113743K03 .033µFC116 2113740F03 1.0±0.1pFC118 2113743K15 0.1µFC121 2113741F13 330C123 2113743K15 0.1µFC125, 126 2311049A54 3.3µF; 16VC128 2311049A07 1µF; 16VC129 2113740F03 1C130 2113740F28 11C132 2113740F38 30C133, 135 2113741F13 330C139 - - - - - - - - - Not PlacedC140, 141, 146 2113741F13 330C147 2113743E07 .022µFC148 2113740F20 5.1 ± 0.25pFC149, 150 2113740F34 20C151 2113740F27 10

C152 2113741F13 330C153 2113741F13 330C154 2113741F13 330C161 2113743K15 0.1µFC162 2113741F13 330C163 2113740F44 51C164 2113740F51 100C165 2311049A86 1.0µF; 10VC202 2113740F27 10C203 2113740F20 5.1 ± 0.25pFC204 2113741F13 330C205 2113740F14 3.0 ± 0.25pFC206 2113741F20 620C207 2113740F03 1.0 ± 0.1pFC208 2113740F22 6.2 ± 0.25pFC209 2113743K15 0.1µFC210 2113743E07 .022µFC211 2113741F13 330C212 - - - - - - - - - Not PlacedC213 2113740F21 5.6 ± 0.25pFC214 - - - - - - - - - Not PlacedC219 2113740F27 10C220 2113740F31 15C221 2113741F13 330C222 2113740F24 7.5 ± 0.25pFC223 2113906C02 ATC, 4pFC225 2113740F08 1.6 ± 0.1pFC226 2113740F46 62C227, 228 2113741F13 330C230 2113740F19 4.7 ± 0.25pFC231 2311049A60 10µF; 4VC233 2113741F13 330C235 2113740F31 15C236 2113740F27 10C237 2113740F30 13C238 2113741F25 .001µFC240 2113906C02 ATC, 4pFC241, 243 2113740F38 30C244 2109720D09 .022µF C245 2113741F25 .001µFC246 2109720D09 .022µF C247 2311049A07 1µF; 16VC248 2113743K15 0.1µFC250 2113741F25 .001µFC251, 252 2113741F13 330C253 2311049J23 10µF; 6VC254 2311049A56 4.7µF; 10VC255 2113741F25 .001µFC256, 257 2113741F49 .01µFC258 2311049J11 4.7µF; 16VC259 2113743A23 0.22µFC260 2113743K05 .039µFC266, 267 2113741F49 .01µFC270 2113741F25 .001µFC271 2311049A56 4.7µF; 10VC274 2113741F49 .01µFC277 2113741F13 330C280 2113740F51 100C285, 286 2113741F13 330C287 2113740F14 3.0 ± 0.25pFC288 2113741F13 330C291, 292 2113743E07 .022µFC293 - - - - - - - - - Not PlacedC294 2113741F13 330C303 2113743E07 .022µFC304 2113741F13 330C305 thru 308 2113740F51 100C309 2113741F37 .0033µFC310 2113741F13 330C311 2113741F37 .0033µFC313, 314 - - - - - - - - - Not PlacedC315 2113741F13 330

DIODE:CR1 thru 9 4862824C01 VaractorCR11 4805129M96 PINCR12 4805218N57 DualCR102, 103 4805129M67 Dual CR108, 109 4802482J02 PINCR201 4805649Q10 VaractorCR202, 203 4805649Q08 VaractorCR204, 205 4802233J09 Triple CR206 4805129M06 Dual

CORE:E101 2484657R01 Bead, Ferrite

F1 6505757V01 FUSE: 1-Amp.

FILTER:FL1 4802655J05 Crystal, 44.85 MHz

JACK:J301 - - - - - - - - - Circuit plating on NUD7070A

and NUD7085A; 20 contacts; to P301 on Jumper Flex

or 0905461X01 Connector on NUD7070B and NUD7085B; 20 contacts; to P301 Strip Connector

J401 3905264W01 Contact, Antennaand 3905643V01 Contact, Antenna Ground

COIL, RF:L3 2462587T42 .047µHL4 2462587T41 .039µHL5 2462587T42 .047µHL6 2462587T13 .068µHL7 2462587T16 0.12µHL8 2462587T17 0.15µHL9 2462587T15 0.1µHL10 2462587T12 .056µHL11 2460591M12 4 turns, airwoundL12 2462587T23 0.47µHL13, 14 2460591N36 5 turns, airwoundL16 2460591M12 4 turns, airwoundL19 2462587T20 0.27µHL20 2462587N69 1.2µHL22 2462587T30 1µHL23 2462587Q50 1.8µHL24 2462587T23 0.47µHL25 2462587Q20 2.2µHL30 2462575A21 .047µHL32, 33 2462587Q20 2.2µHL101 2462587T30 1µHL105 2462587T30 1µHL121, 122 2462587T30 1µHL126 2460591K40 12 turns, airwoundL127 2460591G24 9 turns, airwoundL128 2460591K40 12 turns, airwoundL130, 131 2462587T30 1µHL201 2462587T40 .033µHL204 2462587T30 1µHL205 2462587S28 .033µHL208, 209 2462587T30 1µHL210 2462587T39 .027µHL211 2462587T12 .056µHL212 2462587T15 0.1µHL213, 215 2462587T30 1µHL216 2462587T41 .039µHL217, 218 2462587T30 1µHL219 2462587T38 .022µHL220 2462587T17 0.15µHL221, 222 2462587Q42 0.39µHL223 2462587T18 0.18µHL225 2462587Q20 2.2µHL301, 302 2462587Q47 1µH

PLUG:P402 - - - - - - - - - Contact, External Antenna;

part of RF switch S101P404 3905861X02 Connector, Battery; 2-pin

TRANSISTOR:Q1, 4 4805218N63 NPNQ101 4805128M16 PNPQ104, 105, 107 4805921T02 PNP NPNQ108 4802245J10 NPN DualQ110 4813822A10 PNPQ201 4802245J15 JFETQ202 4805218N55 NPN

RESISTOR, Fixed: Ω ± 5%.0625W unless stated

R1 0662057A01 10R2 0662057A91 56kR4, 5 0662057A73 10kR7 0662057A25 100R8 0662057A41 470R16 0662057A59 2.7kR17 0662057A80 20kR32, 33 0662057A59 2.7kR34. 35 0662057A89 47kR40 0662057A35 270R41 0662057A09 22R42 0662057A35 270R43 0662057A42 510R44 0662057A77 15kR45 0660257B47 0

R46 0662057A89 47kR47 0662057A09 22R49 0662057A53 1.5kR50 0662057A63 3.9kR51 0662057B05 200kR70 0662057A53 1.5kR72 0662057A25 100R73 0662057A73 10kR101 0662057C01 0R102 0662057A65 4.7kR106 0662057A61 3.3kR110 0662057A57 2.2kR111 0662057A67 5.6kR112 0662057B22 1 MR113 0662057A73 10kR114 0662057A77 15kR115 0660078L28 180k ± 1%R116 0662057G19 130k ± 1%; 0.1WR117 0662057A89 47kR126 0662057A18 51R127 0662057A15 39R130 0662057A65 4.7kR131, 132 0662057A97 100kR199 0660257B47 0; used in place of S101 in

NUD7085A and NUD7085Bor - - - - - - - - - Not Used, replaced with S101

in NUD7070A and NUD7070BR203 0662057A09 22R204 0662057A80 20kR205 0662057A84 30kR206, 207 0662057A80 20kR208 0662057A62 3.6kR209, 210 0662057A42 510R211 0662057A20 62R212 0662057A44 620R213 0662057A41 470R214 0662057A88 43kR215 0662057A84 30kR217 0662057A84 30kR218 0662057A97 100kR219 0662057A09 22R220, 221 0662057A56 2kR222 0662057A51 1.2kR223 0662057A89 47k

THERMISTOR:RT101 0605621T02 Thermistor, 50k

SWITCH:S101 4005831W01 RF; used on NUD7070A and

NUD7070Bor - - - - - - - - - Not Used, replaced with R199

on NUD7085A andNUD7085B

TRANSFORMER:T1 2505515V08 Balun; 4:1T2 2505515V11 Balun; 16:1

MODULES:U1 5105329V20 RF AmpU2 5105329V26 MixerU3 5105457W11 IFU101 5105662U72 TX ALCU102 5105662U70 D/AU103 5160880B02 5V RegulatorU104 5102001J69 Stripline CouplerU105 5105625U03 5-Watt PAU201 5105662U78 VCOU202 5105469E65 5V RegulatorU203 5105279V39 Ref. Oscillator, 16.8 MHzU204 5105625U31 Synthesizer

Electrical Parts List, VHF Transceiver Boards; VHFNUD7070A, NUD7070BNUD7085A, NUD7085B TPLF- 4072-C

REFERENCE MOTOROLASYMBOL PART NO. DESCRIPTION

Note: "Not Placed" means that components are for future use, and are notplaced on the circuit board at this time.

NUE7213A, NUE7213B, NUE7231A, NUE7231B, NUE7240A, AND NUE7240B UHF (403-470MHz) TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM 31

INSERT SCHEMATIC63D81200C32-O (100% BLK.)

(OL) DEPF-24640-O (100% RED)SHOOT AT 100%

NUE7213A, NUE7213B, NUE7231A, NUE7231B, NUE7240A, AND NUE7240B UHF (403-470MHz) TRANSCEIVER BOARDS’ PARTS LIST, AND NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, AND NUE7241B

32 UHF (450-520MHz) TRANSCEIVER BOARD COMPONENT LOCATION DIAGRAMS

Electrical Parts List, Transceiver Boards;UHF (403-470MHz)NUE7213A, NUE7213BNUE7231A, NUE7231B (MTS 2000 Radios)NUE7240A, NUE7240B TPLF-4112-B



(OL) BEPF-24642-O (100% BLK.)R.T. 50%


(OL) BEPF-24644-O (100% BLK.)R.T. 50%


C1 2113740F19 4.7 ± 0.25pFC2, 3 - - - - - - - - - Not PlacedC4 2113740F31 15C5 2113740F23 6.8 ± 0.25pFC6 2113740F20 5.1 ± 0.25pFC7 2113740F27 10 C9 2113740F12 2.4 ± 0.25pFC10 2113740F27 10C11 2113741F49 .01µFC12 - - - - - - - - - Not PlacedC13 2311049A66 22µF; 4VC15 2113740F51 100C16 2113740F38 30C17 2113743K15 .01µFC18 2113740F19 4.7 ± 0.25pFC19 2113740F15 3.3 ± 0.25pFC31 2113741F49 .01µFC35 2113740F15 3.3 ± 0.25pFC36 2113740F19 4.7 ± 0.25pFC38 2113740F31 15C39 - - - - - - - - - Not PlacedC40 2113740F51 100C41 2113743A19 0.1µFC42 thru 46 2113743A23 0.22µFC47 2109720D14 0.1µFC48 2113741F16 430C49 2113743A19 0.1µFC50 2113741F49 .01µFC51 2113743K15 0.1µFC52 2113741A51 .018µFC53 2113743B17 0.15µFC54 2113740F41 39C55 2113740F39 33C56, 57 2113740F42 43C58 2113740F11 2.2 ± 0.25pFC59 2113741F49 .01µFC60 2113743K15 0.1µFC61 2109720D14 0.1µFC63, 64 2113743K15 0.1µFC65 2113741F41 .0047µFC72 2113740F51 100C82 2113741F49 .01µFC83 2113740F51 100C84 2113741F49 .01µFC85 2311049J23 10µF; 6VC86, 87 2113740F51 100C88 2113740F45 56C89 2113740A23 6.2 ± 0.25pFC90 2113740F31 15C91 2113740F28 11C92 2113740F18 4.3 ± 0.25pFC93 2113740F20 5.1 ± 0.25pFC94 2113740F29 12C95 2113740F25 8.2 ± 0.25pFC96 2113741F49 .01µFC98 2113740F51 100C99 2113740F28 11C101 2113743E07 .022µFC102 - - - - - - - - - Not PlacedC103 2311049J26 10µF; 16VC104 2113740F51 100C105 - - - - - - - - - Not PlacedC106 2311049A56 4.7µF; 10VC107 2113740F51 100C108 - - - - - - - - - Not PlacedC109 2311049A07 1µF; 16VC110 - - - - - - - - - Not PlacedC111 2113740F51 100C112 - - - - - - - - - Not PlacedC113 2113740F51 100C115 2113743K03 .033µFC116 - - - - - - - - - Not PlacedC117 2113740F51 100C118 2113743K15 0.1µFC119, 121 2113740F51 100C123 2113743K15 0.1uF

C125, 126 2311049A54 3.3µF; 16VC127 - - - - - - - - - Not PlacedC132 2113740F25 8.2 ± 0.25pFC133 2113740F09 1.8 ± 0.25pFC135, 137, 138 2113740F51 100C139 - - - - - - - - - Not PlacedC140 2113741F41 .0047µFC141, 145, 147 2113740F51 100C148 2113740F07 1.5 ± 0.25pFC149, 150 2113740F31 15C151 2113740F20 5.1 ± 0.25pFC153, 154, 155 2113740F51 100C156 2311049A86 1.0µF; 10VC201 2113740F03 1.0 ± 0.1pFC202 - - - - - - - - - Not PlacedC203 2113740F07 1.5 ± 0.1pFC204 2113740F51 100C205 - - - - - - - - - Not PlacedC206 2113741F33 .0022µFC208 2113740F51 100C209 2113741F49 .01µFC210 2113743E07 .022µFC211 2113740F51 100C214 - - - - - - - - - Not PlacedC216 2113741F37 .0033µFC217 2113740F51 100C219 2113740F17 3.9 ± 0.25pFC220 2113740F20 5.1 ± 0.25pFC221 2113741F49 .01µFC222 2113740F17 3.9 ± 0.25pFC223 2113906C02 ATC, 4.0pFC225 2113740F03 1.0 ± 0.1pFC226 2113740F26 9.1 ± 0.25pFC227, 228 2113740F51 100C230 - - - - - - - - - Not PlacedC231 2311049A60 10µF; 4VC233 2113740F51 100C235 2113740F18 4.3 ± 0.25pFC236 2113740F20 5.1 ± 0.25pFC237 2113740F15 3.3 ± 0.25pFC238 2113740F51 100C239 2113740F27 10C240 2113906C02 ATC, 4.0pFC243 2113740F27 10C244 2109720D09 .022µFC245 2113741F25 .001µFC246 2109720D09 .022µFC247 2311049A05 0.47µF; 16VC250 2113741F25 .001µFC253 2311049J23 10µF; 6VC254 2311049A56 4.7µF; 10VC255 2113743K15 0.1µFC256, 257 2113741F49 .01µFC258 2311049J11 4.7µF; 16VC260 2113743K07 .047µFC266, 267 2113741F49 .01µFC270 2113741F25 .022µFC271 2311049A56 4.7µF; 10VC274 2113741F49 .01µFC275 2113743K15 0.1µFC279 2113740F51 100C280, 282 2113743K15 0.1µFC284 2311049A33 0.22µFC289, 290 2113740F51 100C292 2113740F03 1.0 ± 0.1pFC294 2113740F51 100C303 2113743E07 .022µFC304 thru 308 2113740F51 100C309 2113741F37 .0033µFC310 2113740F51 100C311 2113741F37 .0033µFC313, 314 - - - - - - - - - Not PlacedC315 2113740F51 100

DIODE:CR5 thru 9 4862824C01 VaractorCR11 4805129M96 PINCR12 4805218N57 DualCR101, 103 4805129M67 Dual CR108, 109 4802482J02 PINCR201 4805649Q10 VaractorCR202 4862824C01 VaractorCR203 4805649Q08 VaractorCR204, 205 4802233J09 Triple CR206 4805129M06 Dual CR207 4805649Q10 Varactor

CORE:E101, 104 2484657R01 Bead, Ferrite

F1 6505757V01 FUSE: 1-Amp.

FL1 4802655J03 FILTER: Crystal, 73.35 MHz

JACK:J301 - - - - - - - - - Circuit plating on NUE7213A,

NUE7231A, and NUE7240A;20 contacts; to P301 on

Jumper Flexor 0905461X01 Connector on NUE7213B,

NUE7231B, and NUE7240B;20 contacts; to P301 Strip

ConnectorJ401 3905264W01 Contact, Antenna

and 3905643V01 Contact, Antenna Ground

COIL, RF:L6 2462587T38 .022µHL7 2462587T39 .027µHL8 2462587T42 47nHL9 2462587T41 39nHL10 2462587T05 15nHL11 2460591B04 4 turns, airwoundL12 2460591M32 4 turns, airwoundL13 2460591B80 4 turns, airwoundL14, 15 2460591B04 4 turns, airwoundL16 2462587Q20 2.2µHL20 2462587N62 0.56µHL22 2462587T23 0.47µHL23 2462587Q44 0.56µHL24 2462587S37 0.18µHL25 2462587Q20 2.2µHL30, 31 2460591B22 4 turns, airwoundL32 2460591B04 4 turns, airwoundL34, 35 2460591B22 4 turns, airwoundL36 2462587S36 0.15µHL37 2460591B04 4 turns, airwoundL101 2462587T20 0.27µHL102 - - - - - - - - - Not PlacedL103 2462587T20 0.27µHL105 2462587T20 0.27µHL107, 108 2462587T17 0.15µHL121, 122 2462587T20 0.27µHL123 2462587S38 0.22µHL126 thru 128 2460591B04 4 turns, airwoundL201 2462587T38 .022µHL202 2462587Q20 2.2µHL204 2462587Q42 0.39µHL205 2462587S27 .027µHL207 2462587S38 0.22µHL208, 209 2462587T22 0.39µHL210 2405619V01 .0181µH, molded coilL211 2405619V05 .012µH, molded coilL212 2462587V26 .022µHL213 2462587T15 0.1µHL215 2462587T22 0.39µHL216 2462587T05 .015µHL218 2462587T22 0.39µHL219 2462587T37 .018µHL220 2462587T39 .027µHL221 2462587T22 0.39µHL223 2462587Q42 0.39µHL224 2462587T40 .033µHL301, 302 2462587Q42 0.39µH



TRANSISTOR:Q1, 4 4805218N63 NPN Q101 4805128M16 PNPQ104, 105, 107 4805921T02 PNP NPNQ108 4802245J10 NPN DualQ110 4802245J12 PNPQ201 4802245J15 JFETQ202 4805218N55 NPN


R7 0662057A25 100R16 0662057A59 2.7kR17 0662057A80 20kR18 0662057B05 200kR22, 23 0662057A73 10kR26 - - - - - - - - - Not PlacedR27 0662057A01 10R32, 33 0662057A59 2.7k

R34, 35 0662057A89 47kR36 - - - - - - - - - Not PlacedR40 0662057A41 470R41 0662057A09 22R42 0662057A41 470R43 0662057A42 510R44 0662057A45 680R45 0662057B47 0R46 0662057A89 47kR47 0662057A09 22R48 - - - - - - - - - Not PlacedR49 0662057A77 15kR50 0662057A53 1.5kR51 0662057A51 1.2kR52 0662057A25 100R53 0662057A73 10kR102 0662057A65 4.7kR106 0662057A61 3.3kR107 0662057A58 2.4kR110 0662057A57 2.2kR111 0662057A67 5.6kR113, 114 0662057A73 10kR115 0660078L28 180k ± 1%R116 0662057G19 130k ± 1%; 0.1WR119 0662057B22 1MR126 0662057A18 51R127 0662057A12 30R128 0662057A89 47kR129 0662057A65 4.7kR130 0662057B47 0R138 0662057B29 2MR139 0662057A97 100kR199 0660357B47 0; used in place of S101 in

NUE7240A and NUE7240Bor - - - - - - - - - Not Used, replaced with S101

in NUE7213A, NUE7213B, NUE7231A, and NUE7231B

R203 0662057A09 22R204 0662057A73 10kR205 0662057A77 15kR206 0662057A73 10kR207 0662057A93 68kR208 0662057A56 2kR209 0662057A41 470R210 0662057A37 330R211 0662057A27 120R212, 213 0662057A46 750R214 0662057A89 47kR215 0662057A88 43kR217 0662057A77 15kR218 0662057A97 100kR219 0662057A01 10R220 0662057A56 2kR221 0662057A51 1.2kR222 0662057A56 2kR223 0662057A93 68k


SWITCH:S101 4005831W01 RF, used on NUE7213A,

NUE7213B, NUE7231A, and NUE7231B

or - - - - - - - - - Not Used, replaced with R199 on NUE7240A and NUE7240B


MODULE:U1 5105329V20 RF AmpU2 5105329V26 MixerU3 5105457W11 IFU101 5105662U72 TX ALCU102 5105662U70 D/AU103 5160880B02 5V regulatorU104 5102001J68 Stripline CouplerU105 5105625U04 4-Watt PAU201 5105662U78 VCOU202 5105469E65 5V regulatorU203 5105279V39 Ref. Oscillator, 16.8MHz

or 5105279V38 Ref. Oscillator, 16.8MHz(MTS 2000 Radios)

U204 5105625U31 Synthesizer

Note: "Not Placed" components are for future use and are not placed on thecircuit board at this time.

Electrical Parts List, Transceiver BoardUHF (450-520MHz) NUE7214A, NUE7214BNUE7232A, NUE7232B MTS 2000 RadiosNUE7241A, NUE7241B TPLF-4073-C



(OL) BEPF-24647-O (100% BLK.)R.T. 50%


(OL) BEPF-24649-O (100% BLK.)R.T. 50%


C1 2113740F15 3.3 ± 0.25pFC2, 3 2113740F12 2.4 ± 0.25pFC4 2113740F51 100C5, 6 2113740F20 5.1 ± 0.25pFC7 2113740F28 11C9 2113740F09 1.8 ± 0.1pFC10 2113740F22 6.2 ± 0.25pFC11 2113741F49 .01µFC12 - - - - - - - - - Not PlacedC13 2311049A66 22µF; 4VC15 2113740F51 100C16 2113740F38 30C17 2113743K15 0.1µFC18, 19 2113740F20 5.1 ± 0.25pFC31 2113741F49 .01µFC35 2113740F15 3.3 ± 0.25pFC36 2113740F19 4.7 ± 0.25pFC38 2113740F31 15C39 - - - - - - - - - Not PlacedC40 2113740F51 100C41 2113743A19 0.1µFC42 thru 46 2113743A23 0.22µFC47 2109720D14 0.1µFC48 2113741F16 430C49 2113743A19 0.1µFC50 2113741F49 .01µFC51 2113743K15 0.1µFC52 2113741A51 .018µFC53 2113743B17 0.15µFC54 2113740F41 39C55 2113740F39 33C56, 57 2113740F42 43C58 2113740F11 2.2 ± 0.25pFC59 2113741F49 .01µFC60 2113743K15 0.1µFC61 2109720D14 0.1µFC63, 64 2113743K15 0.1µFC65 2113741F41 .0047µFC72 2113740F51 100C82 2113741F49 .01µFC83 2113740F51 100C84 2113741F49 .01µFC85 2311049J23 10µF; 6VC86, 87 2113740F51 100C88 2113740F45 56C89 2113740A18 4.3 ± 0.25pFC90 2113740F25 8.2 ± 0.25pFC91 2113740F30 13C92 2113740F09 1.8 ± 0.1pFC93 2113740F18 4.3 ± 0.25pFC94 2113740F29 12C95 2113740F25 8.2 ± 0.25pFC96 2113741F49 .01µFC98 2113740F51 100C99 2113740F21 5.6 ± 0.25pFC101 2113743E07 .022µFC102 - - - - - - - - - Not PlacedC103 2311049J26 10µF; 16VC104 2113740F51 100C105 - - - - - - - - - Not PlacedC106 2311049A56 4.7µF; 10VC107 2113740F51 100C108 - - - - - - - - - Not PlacedC109 2311049A07 1µF; 16VC110 - - - - - - - - - Not PlacedC111 2113740F51 100C112 - - - - - - - - - Not PlacedC113 2113740F51 100C115 2113743K07 .047µFC116 - - - - - - - - - Not PlacedC117 2113740F51 100C118 2113743K15 0.1µFC119, 121 2113740F51 100C123 2113743K15 0.1µFC125, 126 2311049A54 3.3µF; 16VC127 - - - - - - - - - Not PlacedC128 2311049A07 1µF; 16V

C132 2113740F25 8.2 ± 0.25pFC133 2113740F09 1.8 ± 0.1pFC135, 137, 138 2113740F51 100C139 - - - - - - - - - Not PlacedC140 2113741F41 .0047µFC141, 145, 147 2113740F51 100C148 2113740F03 1.0 ± 0.1pFC149 2113740F30 13C150 2113740F29 12C151 2113740F18 4.3 ± 0.25pFC153, 154, 155 2113740F51 100C156 2311049A86 1µF, 10VC201 2113740F03 1.0 ± 0.1pFC202 - - - - - - - - - Not PlacedC203 2113740F07 1.5 ± 0.1pFC204 2113740F51 100C205 - - - - - - - - - Not PlacedC206 2113741F29 .0015µFC208 2113740F51 100C209 2113741F49 .01µFC210 2113743E07 .022µFC211 2113740F51 100C214 2113740F14 3.0 ± 0.1pFC216 2113741F37 .0033µFC217 2113740F51 100C219 2113740F15 3.3 ± 0.25pFC220 2113740F22 6.2 ± 0.25pFC221 2113741F49 .01µFC222 2113740F18 4.3 ± 0.25pFC223 2113906C02 ATC, 4pFC225 2113740F03 1.0 ± 0.1pFC226 2113740F26 9.1 ± 0.25pFC227, 228 2113740F51 100C230 - - - - - - - - - Not PlacedC231 2311049A60 10µF; 4VC233 2113740F51 100C235 2113740F20 5.1 ± 0.25pFC236 2113740F18 4.3 ± 0.25pFC237 2113740F15 3.3 ± 0.25pFC238 2113740F51 100C239 2113740F24 7.5 ± 0.25pFC240 2113906C02 ATC, 4pFC243 2113740F24 7.5 ± 0.25pFC244 2109720D09 .022µFC245 2113741F25 .001µFC246 2109720D09 .022µFC247 2311049A05 0.47µF; 25VC250 2113741F25 .001µFC253 2311049J23 10µF; 6VC254 2311049A56 4.7µF; 10VC255 2113743K15 0.1µFC256, 257 2113741F49 .01µFC258 2311049J11 4.7µF;16VC260 2113743K07 .047µFC266, 267 2113741F49 .01µFC270 2113741F25 .001µFC271 2311049A56 4.7µF; 10VC274 2113741F49 .01µFC275 2113743K15 0.1µFC279 2113740F51 100C280 2113743K15 0.1µFC282 2113743K15 0.1µFC284 2311049A33 0.22µFC289, 290 2113740F51 100C292 2113740F03 1.0 ± 0.1pFC294 2113740F51 100C303 2113743E07 .022µFC304 thru 308 2113740F51 100C309 2113741F37 .0033µFC310 2113740F51 100C311 2113741F37 .0033µFC313, 314 - - - - - - - - - Not PlacedC315 2113740F51 100

DIODE:CR5 thru 9 4862824C01 Varactor, 1SV229CR11 4805129M96 PINCR12 4805218N57 DualCR101, 103 4805129M67 DualCR108, 109 4802482J02 PINCR201 4805649Q10 VaractorCR202 4862824C01 VaractorCR203 4805649Q08 VaractorCR204, 205 4802233J09 TripleCR206 4805129M06 DualCR207 4805649Q10 Varactor

CORE:E101, 104 2484657R01 Bead, Ferrite

F1 6505757V01 FUSE: 1-Amp.

FL1 4802655J03 FILTER, Crystal; 73.35 MHz

JACK:J301 - - - - - - - - - Circuit plating on NUE7214A,

NUE7232A, and NUE7241A;20 contacts; to P301 on Jumper Flex

or 0905461X01 Connector on NUE7214B, NUE7232B, and NUE7241B;20 contacts; to P301 Strip Connector


COIL, RF:L6 2462587T38 .022µHL7 2462587T39 .027µHL8 2462587T15 0.1µHL9 2462587T11 .047µHL10 2462587T39 .027µHL11 2460591B04 4 turns, airwoundL12 2460591M32 4 turns, airwoundL13 2460591B80 4 turns, airwoundL14, 15 2460591B04 4 turns, airwoundL16 2462587Q20 2.2µHL20 2462587N62 0.56 µHL22 2462587T23 0.47µHL23 2462587Q44 0.56µHL24 2462587V37 0.18µHL25 2462587Q20 2.2µHL30, 31 2460591A01 3 turns, airwoundL32 2460591B04 4 turns, airwoundL34, 35 2460591A01 3 turns, airwoundL36 2462587V36 0.15µHL37 2460591B04 4 turns, airwoundL101 thru 103 2462587T20 0.27µHL105 2462587T20 0.27µHL107, 108 2462587T17 0.15µHL121, 122 2462587T20 0.27µHL123 2462587V38 0.22µHL126 thru 128 2460591A56 3 turns, airwoundL201 2462587T37 .018µHL202 2462587Q20 2.2µHL204 2462587Q42 0.39µHL205 2462587V23 .012µHL207 2462587V36 0.15µHL208, 209 2462587T22 0.39µHL210 2405619V03 .0151µH, molded coilL211 2405619V07 .009µH, molded coilL212 2462587V25 .018µHL213, 215 2462587T22 0.39µHL216 2462587T05 .015µHL218 2462587T22 0.39µHL219 2462587T37 .018µHL220 2462587T39 .027µHL221 2462587T22 0.39µHL223 2462587Q42 0.39µHL224 2462587T40 .033µHL301, 302 2462587Q42 0.39µH



TRANSISTOR:Q1, 4 4805218N63 NPNQ101 4805128M16 PNPQ104, 105, 107 4805921T02 PNP NPNQ108 4802245J10 NPN DualQ110 4802245J12 PNPQ201 4802245J15 JFETQ202 4805218N55 NPN


R7 0662057A25 100R16 0662057A59 2.7kR17 0662057A80 20kR18 0662057B05 200kR22, 23 0662057A73 10kR26 - - - - - - - - - Not PlacedR27 0662057A01 10R32, 33 0662057A59 2.7kR34, 35 0662057A89 47kR36 - - - - - - - - - Not PlacedR40 0662057A41 470

R41 0662057A09 22R42 0662057A41 470R43 - - - - - - - - - Not PlacedR44 0662057A45 680R45 0662057B47 0

R46 0662057A89 47kR47 0662057A09 22R48 - - - - - - - - - Not PlacedR49 0662057A77 15kR50 0662057A53 1.5kR51 0662057A51 1.2kR52 0662057A25 100R53 0660257A73 10kR102 0662057A65 4.7kR106 0662057A61 3.3kR107 0662057A58 2.4kR110 0662057A65 4.7kR111 0662057A49 1kR113 0662057A73 10kR114 0662057A77 15kR115 0662057G27 182k ± 1%; 0.1WR116 0662057G19 130k ± 1%; 0.1WR119 0662057B22 1MR126 0662057A18 51R127 0662057A12 30R128 0662057A89 47kR129 0662057A65 4.7kR130 0662057A43 560R138 0662057B29 2.0MR139 0662057A97 100kR199 0660357B47 0, used in place of S101 in

NUE7241A and NUE7241Bor - - - - - - - - - Not Used, replaced with S101

in NUE7214A, NUE7214B, NUE7232A, and NUE7232B

R203 0662057A01 10R204 0662057A73 10kR205 0662057A77 15kR206 0662057A73 10kR207 0662057A93 68kR208 0662057A58 2.4kR209 0662057A41 470R210 0662057A37 330R211 0662057A27 120R212, 213 0662057A46 750R214 0662057A89 47kR215 0662057A88 43kR217 0662057A77 15kR218 0662057A97 100kR219 0662057B47 0R220 0662057A56 2kR221 0662057A51 1.2kR222 0662057A56 2kR223 0662057A89 47k


SWITCH:S101 4005831W01 RF, used on NUE7214A,

NUE7214B, NUE7232A, and NUE7232B

or - - - - - - - - - Not Used, replaced with R199 on NUE7241A and NUE7241B


MODULE:U1 5105329V20 RF AmpU2 5105329V26 MixerU3 5105457W11 IFU101 5105662U72 TX ALCU102 5105662U70 D/AU103 5160880B02 5V RegulatorU104 5102001J68 Stripline CouplerU105 5105625U05 4-Watt PA, B2U201 5105662U78 VCOU202 5105469E65 5V RegulatorU203 5105279V39 Ref. Oscillator, 16.8 MHz

or 5105279V38 Ref. Oscillator, 16.8MHz(MTS 2000 Radios)

U204 5105625U31 Synthesizer

Note: "Not Placed" components are for future use and are not placed on thecircuit board at this time.

NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, AND NUE7241B UHF (450-520 MHz) TRANSCEIVER BOARDS’ PARTS LIST, ANDNUF6394A, NUF6394B, NUF6410B, NUF6423A, AND NUF6423B 800MHz

34 TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS

INSERT SCHEMATIC DIAGRAM63D81200C33-O (100% BLK.)

(OL) DEPF-24645-O (100% RED)R.T. 94%

NUE7214A, NUE7214B, NUE7232A, NUE7232B, NUE7241A, AND NUE7241B UHF (450-520 MHz) TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM 33


(OL) DEPF-24650-O (100% RED)SHOOT AT 86%

NUF6394A, NUF6394B, NUF6410A, NUF6410B, NUF6423A, AND NUF6423B 800MHz TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM 35

NUF6395B, NUF6395C, NUF6424A, AND NUF6424B 900MHz TRANSCEIVER BOARDS’ SCHEMATIC DIAGRAM 37


(OL) DEPF-24655-O (100% RED)R.T. 81%

Electrical Parts List, Transceiver Board; 800MHzNUF6394A, NUF6394BNUF6410A, NUF6410BNUF6423A, NUF6423B TPLF-4080-C

REFERENCE MOTOROLASYMBOL DESCRIPTION PART NO.


(OL) BEPF-24652-O (100% BLK.)R.T. 50%


(OL) BEPF-24654-O (100% BLK.)R.T. 50%


C1 2311049J23 10µFC2 2113743K15 0.1µFC3 2113741F37 3.3nFC4 2113740F13 330C5 2113741F37 3.3nFC6 2113740F34 20C7 2113740F22 6.2C8 2113740F39 33C9 2113743K15 0.1µFC10 2113740F01 1C11 2113740F51 100C12 2113740F15 3.3C13 2311049J23 10µFC14 2113740F27 10C15 2113743E07 .022µFC19 2113740F41 39pFC31 2113743E07 .022µFC34 2113743K15 0.1µFC35 2113740A43 39C36 2113740F06 1.3C38 2113740F20 5.1C40 2113740F51 100C41 2113743A19 0.1µFC42 thru 45 2113743A23 0.22µFC46 2113743K15 0.1µFC47 2109720D14 0.1µFC48 2113740A70 430C49 2311049A07 1µFC52 2113741A51 .018µFC53 2311049A02 0.15µFC54, 55 2113740F41 39C56, 57 2113740F42 43C58 2113740F11 2.2C60 2113743K15 0.1µFC61 2113740F51 100C62 2113743K15 0.1µFC65 2113743K15 0.1µFC72 2113740F41 39C82 2113743E07 .022µFC83 2113740F41 39C84 2113743E07 .022µFC85 2311049J23 10µFC87 2113743K15 0.1µFC88 2113740F51 100C89 2113743E07 .022µFC90 2113740F41 39C91 2311049J23 10µFC92 2113743E07 .022µFC95 2113740F25 8.2C96 2113743K15 0.1µFC98 2113741F13 330C101, 102 2113740F39 33C103 2311049A07 1µFC104, 105 2113743E07 .022µFC106 2311049J12 4.7µfC107, 108 2113740F39 33C109 - - - - - - - - - Not PlacedC110,111, 113 2113740F39 33C114 2113743K15 0.1µFC115 2113743E07 .022µFC116 2113743K15 0.1µFC117, 118 2113740F39 33C119 2113743E07 .022µFC120 2113743K15 0.1µFC121 2113740F34 20C122,123 2113740F39 33C125 2113743K15 0.1µFC126 2113743E07 .022µFC132 2113743E07 .022µFC133 2311049J23 10µFC135 2113740F39 33C137 2113740F39 33C138 2113740F34 20C140 2113743E07 .022µFC141 2113740F13 330C149 2113740F12 2.4C150 2113740F09 1.8C151 2113740F29 12

C152 2113740F39 33C153 2113740F13 2.7C201 2113740F19 4.7C202 2113740F34 20C204 2113740F39 33C205 2113740F14 3C209 2113743E07 .022µFC211 2113740F14 3C214 2113743E07 .022µFC219 2113743E07 .022µFC225 2113740F39 33C227, 228 2113740F39 33C230, 231 2113740F39 33C233 2113743E07 .022µFC236 2113743E07 .022µFC237 thru 241 2109720D14 0.1µFC244 2113741F18 510C245, 246 2113743E07 .022µFC247 2105248W02 1200C250 2113743K15 0.1µFC253, 254 2311049J23 10µFC255 2113743E07 .022µFC256, 257, 258 2113743K15 0.1µF C260 2113743K07 .047µFC266, 267 2113741F37 3.3nFC270 2311049J12 4.7µF C271 2311049J23 10µF C274 2113743E07 .022µFC275 2113743A13 .047µFC279 2113743K15 0.1µFC280 2113743E07 .022µFC284 2113743E07 .022µFC289 2113740F42 43C294 2113740F39 33C301 2113743E07 .022µFC302 2113740F39 33C303 2113741F37 3.3nFC304 thru 308 2113740F39 33C309 2113741F37 3.3nFC310 2113740F39 33C311 2113741F37 3.3nFC312, 313, 314 2113740F39 33

DIODE:CR4 4805218N57 DualCR5 4862824C01 VaractorCR101, 103 4805218N57 DualCR107, 108, 109 4805129M96 PINCR204 4802233J09 Triple

F1 6505757V01 FUSE: 1.0A

FL1 5102463J03 FILTER: 73.35MHz

JACK:J301 - - - - - - - - - Circuit plating on NUF6394A,

NUF6410A, and NUF6423A;20 contacts; to P301 on Jumper Flex

or 0905461X01 Connector on NUF6394B, NUF6410B, and NUF6423B;20 contacts; to P301 Strip Connector


COIL, RF:L8 2462587V28 33nH L9 2462587V37 180nH L10 2462587V24 15nH L20 2405452C64 1500nH L22 2462587T31 1200nH L23 - - - - - - - - - Not PlacedL24 2462587V37 180nHL30 2460591A11 7.7nH L32, 34 2460591C40 17nH L36 2462587V38 220nH L105 2462587V37 180nH L107 2462587V24 15nH L108 2462587V37 180nH L126 2462587V37 180nH L127 2460591A11 7.7nH L204 2462587V24 15nH L209 2462587Q59 10µH

PLUG:P402 - - - - - - - - Contact, External Antenna;


TRANSISTOR:Q1 4805218N63 NPNQ4 4805218N63 NPNQ101 4805128M27 PNPQ108 4805921T06 Dual PNPQ110 4805218N45 PNP

RESISTOR, Fixed:Ω ± 5%.0625W unless stated

R1 0662057A50 1.1kR2 - - - - - - - - - Not PlacedR3 0662057A25 100R7 0662057A25 100R16 0662057A59 2.7kR17 0662057A80 20kR21 0662057A73 10kR22 0662057A85 33kR23 0662057A53 1.5kR25 0662057B05 200kR26 0662057A66 5.1kR27 0662057A01 10R32, 33 0662057A59 2.7kR34, 35 0662057A89 47kR37 0662057B47 0 ohmsR36 0662057A42 510R101 0662057A61 3.3kR102 0662057A67 5.6kR103 0662057A49 1kR104 0662057B47 0 ohmsR105 - - - - - - - - - Not PlacedR110, 111, 113 0662057A73 10kR114 0662057A81 22kR120 0662057A56 2kR128 0662057A90 51kR129 0662057C75 1kR139 0605021K01 0R149 0605021K01 0R199 0660357B47 0, used in place of S101 in

NUF6423A and NUF6423Bor - - - - - - - - - Not Used, replaced with S101

in NUF6394A, NUF6394B, NUF6410A, and NUF6410B

R201 0662057B47 0 ohmsR211 0662057A18 51R212 0662057A49 1kR213 0662057A56 2kR214 0662057A87 39kR215 0662057A90 51kR216 - - - - - - - - - Not PlacedR220 0662057A77 15kR221, 222 0662057A49 1k

RT101 0605621T02 THERMISTOR: 50k

SWITCH:S101 4005831W01 RF, used on NUF6394A,

NUF6394B, NUF6410A, and NUF6410B

or - - - - - - - - - Not Used, replaced with R199 on NUF6423A and NUF6423B


MODULES:U1 5105329V21 RF AmpU2 5105329V26 MixerU3 5105457W11 IFU4, 5 5105279V15 3-Pole FilteU101 5105662U72 TX ALCU102 5105662U70 D/AU104 5105279V26 CoupleU105 5105279V24 RF PAU201 5105662U76 VCOU202 5105469E65 5V RegulatorU203 5105279V38 Ref. Oscillator, 16.8MHz

or 5105279V31 Ref. Oscillator, 16.8MHz;NUF6410A , NUF6410B only

U204 5105625U31 Synthesizer U205 5105238U94 VCO

VR101 4813830A33 DIODE, Zener; 20V

NUF6394A, NUF6394B, NUF6410A, NUF6410B, NUF6423A, AND NUF6423B 800MHz TRANSCEIVER BOARDS’ PARTS LIST, ANDNUF6395B, NUF6395C, NUF6424A, AND NUF6424B

36 900MHz TRANSCEIVER BOARDS’ COMPONENT LOCATION DIAGRAMS

Note: “Not Placed” means that the components are for future use, and are notplaced on the circuit board at this time.

Electrical Parts List, Transceiver Board; 900MHzNUF6395B, NUF6395CNUF6424A, NUF6424B TPLF-4081-D

REFERENCE MOTOROLASYMBOL DESCRIPTION PART NO.

NUF6395B, NUF6395C, NUF6424A, AND NUF6424B 900MHz TRANSCEIVER BOARDS’ PARTS LIST, ANDNTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000/HT 1000 MODELS ONLY)

38 COMPONENT LOCATION DIAGRAMS

INSERT DIAGRAMS(L1) BEPF-24491-O

(20% BLK, 133 LINE)(OL) BEPF-24492-O

(100% BLK.)R.T.

INSERT DIAGRAMS(L6) BEPF-24493-O

(20% BLK, 133 LINE)(OL) BEPF-24494-O

(100% BLK.)R.T.


C1 2311049J23 10µFC2 2113743K15 0.1µFC3 2113741F37 3.3nFC4 2113740F24 7.5C5 2113741F37 3.3nFC6, 7 2113740F34 20C8 2113740F39 33C9 2113743K15 0.1µFC10 - - - - - - - - - Not PlacedC11 2113740F51 100C12 2113740F18 4.3C13 2311049J23 10µFC14 2113740F18 4.3C15 2113743E07 .022µFC19 2113740F39 33pFC31 2113743E07 .022µFC34 2113743K15 0.1µFC35 2113740A43 39C36 2113740F06 1.3C38 2113740F20 5.1C40 2113740F51 100C41 2113743A19 0.1µFC42 thru 45 2113743A23 0.22µFC46 2113743K15 0.1µFC47 2109720D14 0.1µFC48 2113740A70 430C49 2110920D14 0.1µFC52 2113741A51 .018µFC53 2311049A02 0.15µFC54, 55 2113740F41 39C56, 57 2113740F42 43C58 2113740F11 2.2C60 2113743K15 0.1µFC61 2113740F61 100C62 2113743K15 0.1µFC65 2113743K15 0.1µFC72 2113740F39 33C82 2113743E07 .022µFC83 2113740F39 33C84 2113743E07 .022µFC85 2311049J23 10µFC87 2113743K15 0.1µFC88 2113740F39 33C89 2113743E07 .022µFC90 2113740F39 33C91 2311049J23 10µFC92 2113743E07 .022µFC95 2113740F25 8.2C96 2113743K15 0.1µFC98 2113741F20 5.1C101, 102 2113740F39 33C103 2311049A07 1µFC104, 105 2113743E07 .022µFC106 2311049J12 4.7µfC107, 108 2113740F39 33C109 - - - - - - - - - Not PlacedC110,111, 113 2113740F39 33C114 2113743K15 0.1µFC115 2113743E07 .022µFC116 2113743K15 0.1µFC117, 118 2113740F39 33C119 2113743E07 .022µFC120 2113743K15 0.1µFC121 2113740F34 20C122,123 2113740F39 33C125 2113743K15 0.1µFC126 2113743E07 .022µFC132 2113743E07 .022µFC133 2311049J23 10µFC135 2113740F39 33C137 2113740F39 33C138 2113740F34 20C140 2113743E07 .022µFC141 2113740F29 12C149, 150 2113740F12 2.4C151 2113740F29 12C152 2113740F39 33C153 2113740F11 2.2C201 2113740F16 3.6

C202 2113740F24 7.5C204 2113740F14 3C205 - - - - - - - - - Not PlacedC209 2113743E07 .022µFC211 2113740F14 3C214 2113743E07 .022µFC219 2113743E07 .022µFC225 2113740F39 33C227, 228 2113740F39 33C230, 231 2113740F39 33C233 2113743E07 .022µFC236 2113743E07 .022µFC237 thru 241 2109720D14 0.1µFC244 2113741F18 510C245, 246 2113743E07 .022µFC247 2105248W01 1000C250 2113743K15 0.1µFC251 2113740F39 33C253, 254 2311049J23 10µFC255 2113743E07 .022µFC256, 257, 258 2113743K15 0.1µF C260 2113743K07 .047µFC266, 267 2113741F37 3.3nFC270 2311049J12 4.7µF C271 2311049J23 10µF C274 2113743E07 .022µFC275 2113743A13 .047µFC279 2113743K15 0.1µFC280 2113743E07 .022µFC283 2113743A23 0.22µfC284 2113743E07 .022µFC289 2113740F42 43C294 2113740F39 33C301 2113743E07 .022µFC302 2113740F39 33C303 2113741F37 3.3nFC304 thru 308 2113740F39 33C309 2113741F37 3.3nFC310 2113740F39 33C311 2113741F37 3.3nFC312, 313, 314 2113740F39 33

DIODE:CR4 4805218N57 DualCR5 4862824C01 VaractorCR101, 103 4805218N57 DualCR107, 108, 109 4805129M96 PINCR204 4802233J09 Triple

F1 6505757V01 FUSE: 1.0A

FL1 5102463J03 FILTER: 73.35MHz

JACK:J301 - - - - - - - - - Circuit plating on NUF6395B

and NUF6424A; 20 contacts; to P301 on Jumper Flex

or 0905461X01 Connector on NUF6395Cand NUF6424B; 20 contacts; to P301 Strip Connector


COIL, RF:L8, 9 2462587V37 180nH L10 2462587V24 15nH L20 2405452C64 1500nH L22 2462587T31 1200nH L23 - - - - - - - - - Not PlacedL24 2462587V37 180nHL30 2460591A11 7.7nH L32, 34 2460591C40 17nH L36 2462587V38 220nH L105 2462587V37 180nH L107 2462587V24 15nH L108 2462587V37 180nH L126 2462587V37 180nH L127 2460591A11 7.7nH L204 2462587V24 15nH L209 2462587Q59 10µH



TRANSISTOR:Q1 4805218N63 NPNQ4 4805218N63 NPNQ101 4805128M27 PNPQ108 4805921T06 Dual PNPQ110 4805218N45 PNP

RESISTOR, Fixed:Ω ± 5%.0625W unless stated

R1 0662057A50 1.1kR2 - - - - - - - - - Not PlacedR3 0662057A25 100R7 0662057A25 100R16 0662057A59 2.7kR17 0662057A80 20kR21 0662057A73 10kR22 0662057A85 33kR23 0662057A53 1.5kR25 0662057B05 200kR26 0662057A66 5.1kR27 0662057A01 10R32, 33 0662057A59 2.7kR34, 35 0662057A89 47kR36 0662057A42 510R37 0662057B47 0R101 0662057A61 3.3kR102 0662057A67 5.6kR103 0662057A49 1kR104 0662057B47 0R105 - - - - - - - - - Not PlacedR110, 111, 113 0662057A73 10kR114 0662057A81 22kR120 0662057A56 2kR128 0662057A90 51kR129 0662057C75 1kR139 0605021K01 0R149 0605021K01 0R199 0660357B47 0’ used in place of S101 in

NUF6424A and NUF6424Bor - - - - - - - - - Not Used, replaced with S101

in NUF6395B and NUF6395CR201 0662057A13 33R211 0662057A18 51R212 0662057A49 1kR213 0662057A56 2kR214 0662057A81 22kR215 0662057A87 39kR216 - - - - - - - - - Not PlacedR220 0662057A77 15kR221, 222 0662057A49 1k

RT101 0605621T02 THERMISTOR: 50k

SWITCH:S101 4005831W01 RF, used on NUF6395B,

and NUF6395Cor - - - - - - - - - Not Used, replaced with R199

on NUF6424A and NUF6424B


MODULES:U1 5105329V21 RF AmpU2 5105329V26 MixerU3 5105457W11 IFU4, 5 5105279V06 3-Pole FilteU101 5105662U72 TX ALCU102 5105662U70 D/AU104 5105279V26 CoupleU105 5105279V25 RF PAU201 5105662U76 VCOU202 5105469E65 5V RegulatorU203 5105279V31 Ref. OscillatorU204 5105625U31 Synthesizer U205 5105279V01 VCO

VR101 4813830A33 DIODE, Zener; 20V

Note: "Not Placed" means that components are for future use, and are notplaced on the circuit board at this time.

NTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000 /HT 1000 MODELS ONLY) SCHEMATIC DIAGRAM 39

INSERT SCHEMATIC63D81200C42-A (100% BLK.)

(OL) DEPF-24495-A (100% RED)SHOOT AT 100%

NTN7089A/NTN7092A CONTROLLER BOARDS’ (JT 1000/HT 1000 MODELS ONLY) PARTS LIST, MISCELLANEOUS PARTS LIST, FRONT COVER/DISPLAY FLEX, CONTROLS FLEX, JUMPER FLEX,

40 AND NTN7091A/NTN7093A CONTROLLER BOARDS’ COMPONENT LOCATION DIAGRAMS


C608, 609, 611 - - - - - - - - Not PlacedC674, 675 - - - - - - - - Not PlacedC677 thru 686 - - - - - - - - Not PlacedC688 - - - - - - - - Not PlacedC701 2113743K15 0.1µFC702, 703 2113743E07 .022µFC704 2113740F51 100C705, 706 2113743A19 0.1µFC707 - - - - - - - - Not PlacedC708 2113743K15 0.1µFC709 2113740F51 100C710 2113743A23 0.22µFC711 2311049J11 4.7µF; 16VC712 2113743K15 0.1µFC713 2311049A01 0.1µF; 35VC714 2113743K15 0.1µFC715,716 2113743A45 .01µFC717 - - - - - - - - Not PlacedC718 2113743K15 0.1µFC719 2113741F49 .01µFC720 2311049A01 0.1µF; 35VC721 2113740F51 100C722 2311049J23 10µF; 6VC723 2113743K15 0.1µFC724 2113741F49 .01µFC725 2113743K15 0.1µFC726 - - - - - - - - Not PlacedC727 2113743K15 0.1µFC728 2113741F49 .01µFC729 2311049A42 3.3µF; 6VC730 2113743K15 0.1µFC731 2113740F51 100C732 2113743K15 0.1µFC733, 734, 735 2113740F51 100C736 - - - - - - - - Not PlacedC737 thru 746 2113740F51 100C747 thru 754 - - - - - - - - Not PlacedC755 thru 760 2113740F51 100C761 2113741F49 .01µFC762 2311049J25 10µF; 16VC763 2113741F49 .01µFC764 2113741F41 .0047µFC765 2311049J11 4.7µF; 16VC766 thru 768 2113740F51 100C769 2311049A07 1µF; 16VC770 2113743B23 0.33µFC771 2311049A07 1µF; 16VC772 2113743B23 0.33µFC773 2311049A07 1µF; 16VC774 2113741F17 470C775 2113741F13 330C776 2311049A08 1µF; 35VC777 2113741F17 470C778 2113740F51 100C779 2113743A19 0.1µFC780 2113741F49 .01µFC786 2113740F51 100C787 - - - - - - - - Not PlacedC788 2113741F25 .001µFC789 thru 793 2113740F51 100C794 2113741F13 330C795 - - - - - - - - Not PlacedC796 thru 799 2113740F51 100

JACK:J701 0905257V04 Connector, 26 pins; to P701

on Front Cover/Display FlexJ703 0905257V03 Connector, 18 pins; to P703

on Control FlexJ704 - - - - - - - - - - Circuit plating on early version

radios, 20-contacts; to P704 on Jumper Flex

or 0905461X01 Connector on later version radios, 20-contacts; to P704 Strip Connector

COIL, RF:L701 thru 712 2462587Q42 0.39µH

TRANSISTOR:Q701 - - - - - - - - Not PlacedQ702 4802245J04 PNPQ703 - - - - - - - - Not Placed


R620 thru 626 - - - - - - - - Not Placed

R628 - - - - - - - - Not PlacedR700 0660257A57 2.2kR701 0662057A56 2kR702, 703 0662057A41 470R704 0662057A65 4.7kR705 thru 707 - - - - - - - - Not PlacedR708 0662056G13 100k ± 1% (NTN7089A)

or 0662057G07 75k ± 1%; 0,1W (NTN7092A)R709 0662057G08 82.5k ± 1%; 0.1WR710 thru 712 0662057A89 47kR713 0662057A25 100R714, 715, 716 0662057A73 10kR717 0662057A65 4.7kR718, 719 0662057A29 150R721 thru 725 0662057B47 0 (NTN7089A Only)

or - - - - - - - - Not Used (NTN7092A)R726 - - - - - - - - Not PlacedR727 0662057A97 100kR729 0662057R92 47.5k ± 1%; 0.1WR730 0662057A97 100kR731 0662057A65 4.7kR733 0683962T45 68R735, 737 0662057A73 10kR738 0662057A81 22kR753 - - - - - - - - Not PlacedR754 0662057B47 0R755 0662057A73 10kR756 0662057A56 2k

MODULE:U601 - - - - - - - - Not PlacedU701 5105835U14 Audio Signalling FilterU702 - - - - - - - - Not PlacedU704 4805921T07 NPN NPNU705 5105835U22 Microcomputer (NTN7089A)

or 5105835U17 Microcomputer (NTN7092A)U706 5105662U62 Audio PAU708 - - - - - - - - Not PlacedU709 5105469E65 5V Regulator

DIODE, Zener:VR701 4813830A15 5.6VVR702 4805117Y01 Dual, 6.2VVR703 thru 714 4813830A15 5.6VVR715 4813830A28 15VVR716 4813830A15 5.6VVR718, 719 4805117Y01 Dual, 6.2VVR720 4813830A28 15VVR721, 722 4805117Y01 Dual, 6.2VVR723 4813830A15 5.6V

Electrical Parts List TPLF- 4210-ANTN7089A, Controller (JT 1000 Models Only)NTN7092A, Controller (HT 1000 Models Only)


INSERT DIAGRAMS(L1) BEPF-22535-O (20% RED, 133 LINE)(L2) BEPF-22536-O (20% BLK,. 133 LINE)

(OL) BEPF-22537-O (100% BLK.)R.T. 50%

INSERT DIAGRAMS(L1) BEPF-23258-O (20% RED, 133 LINE)(L2) BEPF-23259-O (20% BLK,. 133 LINE)

(OL) BEPF-23260-O (100% BLK.)R.T. 50%

FRONT COVER/DISPLAY FLEX

FRONT COVER/DISPLAY FLEX

INSERT DIAGRAMS(L1) BEPF-22538-A (20% RED, 133 LINE)(L2) BEPF-22539-A (20% BLK,. 133 LINE)

(OL) BEPF-22540-B (100% BLK.)R.T. 50%

INSERT DIAGRAMS(L1) AEPF-22532-O

(20% RED, 133 LINE)(L2) AEPF-22533-O

(20% BLK., 133 LINE)(OL) AEPF-22534-O

(100% BLK.)R.T. 50%

JUMPER FLEX 8405247V01(on early version radios; later version radios use

STRIP CONNECTOR, P301/P704)


(OL) BEPF-24551-O (100% BLK.)R.T. 50%


(OL) BEPF-24549-O (100% BLK.)R.T. 50%

CONTROLS FLEX

Note: “Not Placed” means that component is for future use and is not placedon the circuit board at this time.

Electrical Parts ListMiscellaneous TPLF- 4078-C


CAPACITOR, Fixed:C401 2113740F45 56pF ±5%; 50V

JACK:J403 - - - - - - - - - - Circuit Plating, 13 contacts on

Front Cover/Display Flex (to Universal Connector P403)

J501 - - - - - - - - - - Circuit Plating, 11 contacts on Front Cover/Display Flex (to Expansion Board)

SPEAKER:LS401 5005213W02 28-Ohm

MICROPHONE:MK401 5005227J07 Miniature Electret, Noise

Cancelling

PLUG:P301 (See Note) 2805680X01 20-pin; (double-plug) connector

strip, includes P704 P403 - - - - - - - - - - Universal Connector, 13 pins;

not field repairable, order Front Cover

P701 - - - - - - - - - - Circuit Plating, 26 contacts on Front Cover/Display Flex (to P701 on Controller Board)

P703 - - - - - - - - - - Circuit Plating, 18 contacts on Controls Flex (to J703 on Controller Board)

P704 (See Note) 2805680X01 20-pin; (double-plug) connector strip, includes P301

RESISTOR:R401 1805629V01 Potentiometer, 50k; Volume;

includes S403

SWITCH:S401 4002622J03 Rotary, Frequency; 16-position

or 4002622J04 Rotary, Frequency; Continuous S402 4005572W01 Toggle, 3-position; ModeS403 - - - - - - - - - On/Off, part of R401S404 * MonitorS405 * Side Button 1S406 * PTTS407 * EmergencyS408 * Side Button 2

* Push-actuated switch contact is made with mechanical parts and circuitplating. Refer to exploded view and exploded view parts list for part numbersand description.

Note: On later version radios, P301 and P704 are physical pins, at either

end (and part of) a strip connector. They plug into counterpart jacks

(physical connectors) on the RF board and the controller board, J301 andJ704 respectively. On early version radios, P301 and P704 are solder pads ateither end of a jumper flex that solder directly to their counterpart jacks(solder pads) on the RF board and controller board, J301 and J704respectively.

NTN7091A/NTN7093A CONTROLLER BOARDS’ SCHEMATIC DIAGRAM 41


SHOOT AT 87%

NTN7091A/NTN7093A CONTROLLER BOARDS’ PARTS LIST, SHIELDS LOCATIONDETAIL AND PARTS LIST, UNIVERSAL (ACCESSORY) CONNECTOR PIN NUMBERS AND

42 SIGNAL ASSIGNMENTS, AND NTN7620B CONTROLLER BOARD COMPONENT LOCATION DIAGRAMS


C601 2113743A19 0.1µFC602, 603, 604 2113741A33 3.3nFC605, 606 2113743K15 0.1µFC607 2113743A23 0.22µFC608 2113743A19 0.1µFC609, 610 2311049A04 0.33µFC611, 612 2311049A42 3.3µFC613 2113741F17 470C614 2113741F49 10nFC615 2113741F17 470C616 2113743K15 0.1µFC617 2113741M53 .022µFC618 2113743A19 0.1µFC619 2113741F49 10nFC620 2113741M53 .022µFC700 thru 708 2113741F17 470C709 2113743A23 0.22µFC710 2311049A09 2.2µFC711 2311049J11 4.7µFC712, 713 2113743A19 0.1µFC714, 715 2113743K15 0.1µFC716, 717 2113743A45 .01µFC718 2113743K15 0.1µFC719 2311049A01 0.1µFC720 2113741F49 10nFC721 2113743K15 0.1µFC722 2311049A09 2.2µFC723 2113743A23 0.22µFC724 2113740F36 24C725 2311049A07 1µFC726 2113743F12 0.33µFC727 2311049A07 1µFC728 2113743F12 0.33µFC729 2311049A07 1µFC730 2113741F41 4.7nFC731 2113743K15 0.1µFC732 2311049A57 10µFC733 2113743K15 0.1µFC734 2311049J23 10µFC735 thru 738 2113741F17 470C739 2113740F39 33C740, 741, 742 2113741F17 470C743 2113741A49 15nFC744 2113741F49 10nFC745 2113740F39 33C746 thru 757 2113741F17 470C758 2113743K15 0.1µFC759, 760, 761 2113741F17 470C762 2113743K15 0.1µFC763, 764 2113740F36 24C765 2113743K15 0.1µFC766 2311049A42 3.3µFC767 2113743K15 0.1µFC768 2113741F49 10nFC769 2113741F17 470C770 2311049J23 10µFC771 2113743K15 0.1µFC772 2311049A42 3.3µFC773 2113743A19 0.1µF (NTN7093A only)C774, 775 2113741F17 470C776 2113743K15 0.1µFC777 2311049A07 1µFC778 2113743K15 0.1µFC779 2113740F39 33C780 thru 786 2113741F17 470C787 2113740F39 33C788 thru 791 2113741F17 470C792 2113741F13 330C793 2113743A19 0.1µFC795 2113740F39 33C796 2311049A07 1µFC797 2113740F51 100C798 2113741F49 10nFC804 2113741F41 4700C808 2113741F17 470

Electrical Parts ListNTN7091A/NTN7093A TPLF-4212-A

DIODE:CR701 4880236E05 SchottkyCR702, 703, 704 4805218N57 DualCR705 4813833C02 DualCR706 4805218N57 Dual

JACK:J701 0905257V04 Connector, 26-pin; to P701 on

Front Cover Display FlexJ702 0913915A11 Connector, 25-pinJ703 0905257V03 Connector, 18-pin; to P703 on

Controls FlexJ704 - - - - - - - - - - Circuit plating on early version

radios, 20-contacts; to P704 on Jumper Flex

or 0905461X01 Connector on later version radios, 20-contacts; to P704 Strip Connector

L702 thru 706 2462587Q40 COIL, RF: 270 nH

TRANISITOR:Q701 4805128M40 PNPQ703 4880048M01 NPN

RESISTOR, Fixed: Ω ±5%; .0625W unless stated

R601 0662057G13 100kR602 0662057A53 1.5kR603 0662057R60 10kR604 0662057R30 1kR605 0662057A97 100kR606 0662057R92 47.5kR607 0662057G13 100kR608 0662057A81 22kR700 0662057A65 4.7kR701 0662057A56 2kR702 0662057A81 22kR703 0662057A56 2kR704 0662057A41 470R705 0662057R92 47.5kR706 0662057A56 2kR707 0662057A41 470R708 0662057A56 2kR710 0662057A89 47kR711 0662057A97 100kR712 0662057A56 2kR713 0662057A81 22kR714 0683962T45 68R715 0662057A97 100kR716, 717 0662057A81 22kR718 0662057A97 100kR719 0662057B02 150kR720, 721, 722 0662057A89 47kR723 0662057A49 1kR724 0662057A89 47kR725 0662057G07 75kR726 0662057G08 82.5kR727 0662057A81 22kR728, 729 0662057A89 47kR730, 731 0662057C55 150R732 0662057A73 10kR736 0662057A81 22kR738 0662057A81 22kR739 0662057A73 10kR740, 741 0662057A81 22kR743 0662057A73 10kR746 0662057A97 100kR747 0662057B02 150kR749 0662057A73 10kR750 0662057A97 100kR754 0662057B47 0R757 0662057A81 22kR758 0662057A97 100kR759 0662057A81 22kR761 0662057A73 10kR762 0660257B47 0R801 0660076E56 2kR802, 803 0662057A56 2k

MODULE:U601 5105662U60 Hear ClearU701 5105835U14 Audio Signalling FilterU702 5105662U62 Audio PAU703 4805921T09 Dual TransistorU704 4805921T07 Transistor, NPNU705 5105662U52 Microcomputer


U708 5105469E65 5V RegulatorU709 5105750U28 MuxU710 5105457W06 SLIC IVU711 5113806A20 MultiplexerU712 4805718V01 Transistor PackageU713 5105662U58 EEPROMU714 5105662U54 SCRAMU715 5105329V30 256 x 8 FLASH

DIODE, Zener:VR701, 702 4813830A23 10VVR703 4813830A15 5.6VVR704 thru 711 4880140L09 6.2VVR712 4813830A33 20VVR713 4813830A23 10VVR714 4813830A18 6.8VVR715 4813830A14 5.1VVR716 4880140L09 6.2V, See NoteVR717 4813830A27 14VVR718 4813830A15 5.6V

SHIELDS LOCATION DETAILVHF AND UHF RADIOS

A 2602661J01 SHIELD, Varactor Filter (VHF)or 2602660J01 SHIELD, Varactor Filter (UHF)

B 2602657J01 SHIELD, VCO FrontC 2602658J01 SHIELD, Ref. OscillatorD 2602659J01 SHIELD, IFE 2602674J01 SHIELD, VCO BackF 2602675J01 SHIELD SynthesizerG 2602680J01 SHIELD, AGCH 2602815X01 SHIELD, Fixed Tuned Filter (VHF)I 2602686J01 SHIELD, Coil (UHF)

J 2602819X02 FOIL, Aluminum; with adhesive andpaper backing

Shields Parts List TPLF-4079-AVHF and UHF Radios

ITEM MOTOROLAPART NO. DESCRIPTION

????

?/X??W.??@ ?@f@@@@@? W2@6X??@f@?he?@ ?

?N1??7H? ?@f@? 7<?I/?g@?he?@ ?

@??@e?)T2@6X?@??@e)T2@6X?W2@@@f@?f@@@@@6X??@@6T26Xf3=f?)T2@@@W2@6Xf?@@@ ?

3L?@e?@@Y?V1?@?J@L?@@Y?V1?7<??@f@@@@e@?@??B1??@?B@<B1fV4@6X??@@<e@@Y?V1g?@ ?

N)T5e?@@@@@@?3T&R)T@@@@@@?@e?@f@?f@?@?e@??@e@??@g?B1??@@?e@@@@@@g?@ ?

?3@He?@@XfV'@?@(R'X?e?3=??@f@?f@?3=?C5??@e@??@e?/K??C5??@@=e@@X?h?@ ?

?V'?e?(R4@@@??V'?(Y?V4@@@?V4@@@f@?f@?V4@0Y??@e@??@e?V4@@0Y??(R4@@0R4@@@g?@ ????????

?@@@@@@@@@@? ?

J@h@? W2@@@@@@@@6X @@@@@@@@@@@? ?

?O&5h@? ?W&(M?f?I')X? @?h@L ?

?O2@@@@@@@@@@@@@@@0Yh@@@@@@@@@@@@@@@6X? O&(YhV')K ?O2@@?h3)K? ?

?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@0M I'1? @@@@@@@0Y?h?V4@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@0MheV4@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6X ?

?@ ?N@? ?J@? ?I')X? ?

?@ @L W&5? V'1? ?

?@ 3)K? ?O&(Y? ?N@? ?

?@ V4@@@@@@@@@@@@@@@@@@@@@@@@0Y ?W2@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?fO2@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6X?e@? ?

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UNIVERSAL (ACCESSORY) CONNECTOR PIN NUMBERS AND SIGNAL ASSIGNMENTS

UNIVERSAL CONNECTOR OPTION SELECT (OPT SEL) DEFINITION

MTEPF-22606-O

MAEPF-22605-A

SHIELDS LOCATION DETAIL800 AND 900MHz RADIOS

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@? @@he@? @@ ?@@? ?@@?g?@@? @@ ?@

@? @@he@?e@@@@hf@@ ?@@? ?@@?g?@@? ?@@@@@@? @@ ?@

@? @@he@?f?@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@he3LfJ@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@heV/K??O&@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@he?V4@@0R'hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? ?@@@@@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @@@@@@@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@L? @@ ?@@? @?f@?hf?@@?g?@@? @@ J@

@? @@)K @@ ?@@? @?f@?hf?@@?g?@@? @@ 75

@? @@@@6K @@ ?@@? @?f@?hf?@@?g?@@? @@ @?

@? ?I4@@@6X @@ ?@@? ?@@?g?@@? @@ 31

@? ?I'@@)K? @@ ?@@? ?@@?g?@@? @@ N@

@? V4@@@6K? @@ ?@@? ?@@?g?@@? @@ J@

@? I4@@@6X? @@ ?@@? ?@@?g?@@? @@ @@

@? I'@@)K @@ ?@@? ?@@?g?@@? @@ N@

@? ?V4@@@6K @@ ?@@? ?@@?g?@@? @@ J@

@? ?I4@@@@? @@ ?@@? ?@@?g?@@? @@ 75

@? ?I'@@? @@ ?@@? ?@@?g?@@? @@ @?

@? N@@? @@ ?@@? ?@@?g?@@? @@ 31

@? ?@@? @@ ?@@? ?@@?g?@@? @@ N@

@? ?@@? @@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

@@@@@@6K ?@@? @@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

?I4@6X ?@@? @@ ?@@? @@ ?@

?I'1 ?@@? @@ ?@@? @@ ?@

N@ ?@@? @@ ?@@? @@ ?@

?@ ?@@@@@@@@@@@@@@@@@@@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@ ?@@@@@@@@@@@@@@@@@@@ ?O2@@@@@@@@@@@@@@@@@@@@@@@6X ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@ @@0M ?I')X? ?@

?@ ?J@? V')X ?@

?@ ?75? ?V'1 W2@@

?@ ?@H? N@ ?O&(M?

?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6Kh?W2@@@@@@@@@@@@@@@ ?@@@@@@@6Xh?W2@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6Khe@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@0Y

?I4@@?g?7(M ?I'1h?7(M ?I4@@?g?J@?

@?g?@H? N@h?@H? @?gO&5?

@@@@@@@@@@ ?@@@@@@@@@@@ @@@@@@@@@0Y?

?@ ?@

?@ ?@

?@ ?@

?@ ?@

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?@L? ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@1?e@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@5?e@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@@? @@ ?@

?@H?e@@ @@ ?@@? @@ ?@

?@f@@ @@ ?@@? @@ ?@

?@f@@ @@ ?@@? @@ ?@

?@f@@ @@ ?@@? @@ ?@

?@L?e@@ @@ ?@@? @@ ?@

?@1?e@@ @@ ?@@? @@ ?@

?@5?e@@ @@ ?@@? @@ ?@

?@H?e@@ @@ ?@@? @@ ?@

?@f@@ @@ ?@@? @@ J@

?@L?e@@ @@ ?@@? @@ ?W&5

?3)Xe@@ @@ ?@@? @@ W&(Y

?V'1e@@ @@ ?@@? @@ *@

?@e@@ @@ ?@@? @@ V')X

?W&5e@@ @@ ?@@? @@ ?V'1

?7(Ye@@ @@ ?@@? @@ N@

J@H?e@@ @@ ?@@? @@ ?@

?W&5f@@ @@ ?@@? @@ ?@

O&(Yf@@ @@ ?@@? @@ ?@

@@@@@@@@@@@@@@@@@@@0Y?f@@ @@ ?@@? @@ ?@

@? @@he?W2@@6X?hf@@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

@? @@heW.M??I/Xhf@@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

@? @@he7HfV/hf@@ ?@@? ?@@?g?@@? @@ ?@

@? @@he@? @@ ?@@? ?@@?g?@@? @@ ?@

@? @@he@?e@@@@hf@@ ?@@? ?@@?g?@@? ?@@@@@@? @@ ?@

@? @@he@?f?@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@he3LfJ@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@heV/K??O&@hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@he?V4@@0R'hf@@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? ?@@?g?@@? @? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? ?@@@@@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @@@@@@@?hf?@@?g?@@? @@ ?@

@? @@ @@ ?@@? @?f@?hf?@@?g?@@? @@ ?@

@? @@L? @@ ?@@? @?f@?hf?@@?g?@@? @@ J@

@? @@)K @@ ?@@? @?f@?hf?@@?g?@@? @@ 75

@? @@@@6K @@ ?@@? @?f@?hf?@@?g?@@? @@ @?

@? ?I4@@@6X @@ ?@@? ?@@?g?@@? @@ 31

@? ?I'@@)K? @@ ?@@? ?@@?g?@@? @@ N@

@? V4@@@6K? @@ ?@@? ?@@?g?@@? @@ J@

@? I4@@@6X? @@ ?@@? ?@@?g?@@? @@ @@

@? I'@@)K @@ ?@@? ?@@?g?@@? @@ N@

@? ?V4@@@6K @@ ?@@? ?@@?g?@@? @@ J@

@? ?I4@@@@? @@ ?@@? ?@@?g?@@? @@ 75

@? ?I'@@? @@ ?@@? ?@@?g?@@? @@ @?

@? N@@? @@ ?@@? ?@@?g?@@? @@ 31

@? ?@@? @@ ?@@? ?@@?g?@@? @@ N@

@? ?@@? @@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

@@@@@@6K ?@@? @@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?g?@@? @@ ?@

?I4@6X ?@@? @@ ?@@? @@ ?@

?I'1 ?@@? @@ ?@@? @@ ?@

N@ ?@@? @@ ?@@? @@ ?@

?@ ?@@@@@@@@@@@@@@@@@@@ ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@ ?@@@@@@@@@@@@@@@@@@@ ?O2@@@@@@@@@@@@@@@@@@@@@@@6X ?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ ?@

?@ @@0M ?I')X? ?@

?@ ?J@? V')X ?@

?@ ?75? ?V'1 W2@@

?@ ?@H? N@ ?O&(M?

?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6Kh?W2@@@@@@@@@@@@@@@ ?@@@@@@@6Xh?W2@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@6Khe@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@0Y

?I4@@?g?7(M ?I'1h?7(M ?I4@@?g?J@?

@?g?@H? N@h?@H? @?gO&5?

@@@@@@@@@@ ?@@@@@@@@@@@ @@@@@@@@@0Y?

MAEPF-22855-O

A 2605634V01 SHIELD, AntennaB 2605263V02 SHIELD, 3-Pole FilterC 2605540W01 SHIELD, Loop FilterD 2605890U01 SHIELD, VCOE 2605541W01 SHIELD, Crystal/TransformerF 2605261V01 SHIELD ZIFG 2605260V01 SHIELD, RF SwitchH 2605259V0101 SHIELD, DiodeI 2605258V0101 SHIELD, Synthesizer

Shields Parts List TPLF-4110-A800 and 900MHz Radios

ITEM MOTOROLAPART NO. DESCRIPTION


(OL) BEPF-23478-A (100% BLK.)R.T. 50%

INSERT DIAGRAMS(L1) BEPF-23475-A (20% BLK., 133 LINE)

(OL) BEPF-23476-O (100% BLK.)R.T. 50%

Note: 600 Series HearClear components are part of NTN7093A.

MODE# MODE OPT OPT COMMENTSEL 1 SEL 2

00 External PTT 0 001 External Audio 0 1 External Speaker10 Mandown 1 011 Normal 1 1

OperationA MTVA Fixed Audio

Output LevelB “Smart” Identifies

SB9600 SB9600 Accy.Accessory

C External RF Enables AUXModem/FAX TX and Discriminator

Audio Output

???

@? ?

@? ?

@? ?

@? ?

@? ?

@?he?O2@@? ?

@?h?O2@@@@? ?

@?g?O2@@@@@@? ?

@?f?O2@@@@@@@@? ?

@?e?O2@@@@@@@@@@? ?

@??O2@@@@@@@@@@@@? ?

@W2@@@@@@@@@@@@@@? ?

@@@@@@@@@@@@@@@@@? ?

?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?h?

@V4@@@@@@@@@@@@@@? ?

@??I4@@@@@@@@@@@@? ?

@?e?I4@@@@@@@@@@? ?

@?f?I4@@@@@@@@? ?

@?g?I4@@@@@@? ?

@?h?I4@@@@? ?

@?he?I4@@? ?

@?hf?I@? ?

@? ?

@? ?

@? ???????

???

@? ?

@? ?

@? ?

@? ?

@? ?

@?he?O2@@? ?

@?h?O2@@@@? ?

@?g?O2@@@@@@? ?

@?f?O2@@@@@@@@? ?

@?e?O2@@@@@@@@@@? ?

@??O2@@@@@@@@@@@@? ?

@W2@@@@@@@@@@@@@@? ?

@@@@@@@@@@@@@@@@@? ?

?@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@?h?

@V4@@@@@@@@@@@@@@? ?

@??I4@@@@@@@@@@@@? ?

@?e?I4@@@@@@@@@@? ?

@?f?I4@@@@@@@@? ?

@?g?I4@@@@@@? ?

@?h?I4@@@@? ?

@?he?I4@@? ?

@?hf?I@? ?

@? ?

@? ?

@? ???????

@?hf

@?hf

@?hf

@@6Khf@?hf

@@@@6Khe@?hf

@@@@@@6Kh@?hf

@@@@@@@@6Kg@?hf

@@@@@@@@@@6Kf@?hf

@@@@@@@@@@@@6Ke@?hf

@@@@@@@@@@@@@@6X@?hf

@@@@@@@@@@@@@@@@@?hf

@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@e

@@@@@@@@@@@@@@0Y@?hf

@@@@@@@@@@@@0Me@?hf

@@@@@@@@@@0Mf@?hf

@@@@@@@@0Mg@?hf

@@@@@@0Mh@?hf

@@@@0Mhe@?hf

@@0Mhf@?hf

@M @?hf

@?hf

@?hf

@?hf

@?hf

@?hf

@?hf

@?hf

@?hf

@@6Khf@?hf

@@@@6Khe@?hf

@@@@@@6Kh@?hf

@@@@@@@@6Kg@?hf

@@@@@@@@@@6Kf@?hf

@@@@@@@@@@@@6Ke@?hf

@@@@@@@@@@@@@@6X@?hf

@@@@@@@@@@@@@@@@@?hf

@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@e

@@@@@@@@@@@@@@0Y@?hf

@@@@@@@@@@@@0Me@?hf

@@@@@@@@@@0Mf@?hf

@@@@@@@@0Mg@?hf

@@@@@@0Mh@?hf

@@@@0Mhe@?hf

@@0Mhf@?hf

@M @?hf

@?hf

@?hf

@?hf

@?hf

@?hf

NTN7620B CONTROLLER BOARD SCHEMATIC DIAGRAM 43


SHOOT AT 100%

NTN7620B CONTROLLER BOARD PARTS LIST, AND NTN7512A, NTN7513A, NTN7857A, AND 44 NTN7858A CONTROLLER BOARDS’ COMPONENT LOCATION DIAGRAMS


C700 thru 708 2113741F17 470C709 2113743A23 0.22µFC710 2311049A09 2.2µFC711 2311049J11 4.7µFC712, 713 2113743A19 0.1µFC714, 715 2113743K15 0.1µFC716, 717 2113741A45 .01µFC718 2113743K15 0.1µFC719 2311049A01 0.1µFC720 2113741F49 10nFC721 2113743K15 0.1µFC722 2311049A09 2.2µFC723 2113743A23 0.22µFC724 2113740F36 24C725 2311049A07 1µFC726 2113743F12 0.33µFC727 2311049A07 1µFC728 2113743F12 0.33µFC729 2311049A07 1µFC730 2113741F41 4.7nFC731 2113743K15 0.1µFC732 2311049J11 4.7µFC733 2113743K15 0.1µFC734 2311049J23 10µFC735 thru 738 2113741F17 470C739 2113740F39 33C740, 741, 742 2113741F17 470C743 2113741A49 15nFC744 2113741F49 10nFC745 2113740F39 33C746 thru 757 2113741F17 470C758 2113743K15 0.1µFC759, 760, 761 2113741F17 470C762 2113743K15 0.1µFC763, 764 2113740F36 24C765 2113743K15 0.1µFC766 2311049A42 3.3µFC767 2113743K15 0.1µFC768 2113741F49 10nFC769 2113741F17 470C770 2311049J23 10µFC771 2113743K15 0.1µFC772 2311049A42 3.3µFC774, 775 2113741F17 470C776 2113743K15 0.1µFC777 2311049A07 1µFC778 2113743K15 0.1µFC779 - - - - - - - - - Not PlacedC780 thru 786 2113741F17 470C787 2113740F39 33C788 thru 791 2113741F17 470C792 2113741F13 330C793 2113743A19 0.1µFC794 2113743K15 0.1µFC795 2311049A56 4.7µFC804 2113741F41 4700C805 2113743A23 0.22µFC808 2113741F17 470




Controls Flex

Electrical Parts ListNTN7620B Controller TPLF-4213-A

J704 - - - - - - - - - Circuit Plating on early versionradios, 20 contacts, to P704 on Jumper Flex

or 0905461X01 Connector on later version radios, 20 contacts; to P704Strip Connector

L703 thru 706 2462587Q40 COIL, RF: 270 nH



R700 0662057A65 4.7kR701 0662057A56 2kR702 0662057A81 22kR703 0662057A56 2kR704 0662057A41 470R705 0662057R92 47.5kR706 0662057A56 2kR707 0662057A41 470R708 0662057B47 0R710 0662057A89 47kR711 0662057A97 100kR712 0662057B47 0R713 0662057A81 22kR714 0683962T45 68R715 0662057A97 100kR716, 717 0662057A81 22kR718 0662057A97 100kR719 0662057B02 150kR720, 721, 722 0662057A89 47kR723 0662057A49 1kR724 0662057A89 47kR725 0662057G07 75kR726 0662057G08 82.5kR727 0662057A81 22kR728, 729 0662057A89 47kR730, 731 0662057C55 150R732 0662057A73 10kR736 0662057A81 22kR737 - - - - - - - - - Not PlacedR738 0662057A81 22kR739 0662057A73 10kR740, 741 0662057A81 22kR743 0662057A73 10kR746 0662057A97 100kR747 0662057B02 150kR749 0662057A73 10kR750 0662057A97 100kR754 0662057B47 0R755 - - - - - - - - - Not PlacedR757 0662057A81 22kR758 0662057A97 100kR759 0662057A81 22kR760 0662057B47 0R761 0662057A73 10kR762 0662057B47 0R763 thru 768 - - - - - - - - - Not PlacedR769 0662057A81 22kR770 2113741F49 Capacitor, 10nFR771 0662057B47 0R772 - - - - - - - - - Not PlacedR773 0662057A41 470R801 0660076E56 2kR802, 803 0662057A56 2kR804 0662057A65 4.7kR805 0662057A41 470

MODULE:U701 5105835U14 Audio Signalling FilterU702 5105662U62 Audio PAU703 4805921T09 Dual TransistorU704 4805921T07 Transistor, NPNU705 5105662U52 MicrocomputerU708 5105469E65 5V RegulatorU709 5105750U28 MuxU710 5105457W06 SLIC IVU711 5113806A20 Multiplexer



(OL) BEPF-24434-A (100% BLK.)R.T. 50%


(OL) BEPF-24432-O (100% BLK.)R.T. 50%

U712 4805718V01 Transistor PackageU713 5105662U58 EEPROMU714 5105662U54 SCRAMU715, 716 5105329V30 256 x 8 FLASHU717 - - - - - - - - - Not Placed

DIODE, Zener:VR701, 702 4813830A23 10VVR703 4813830A18 6.8VVR704 thru 711 4813830A15 5.6VVR712 4813830A33 20VVR713 4813830A23 10VVR714 4813830A18 6.8VVR715 4813830A14 5.1VVR716 4813830A15 5.6VVR717 4813830A27 14VVR718 4813830A15 5.6V

Note: “Not Placed” means that the components are for future use, and arenot placed on the circuit board at this time.

NTN7512A, NTN7513A, NTN7857A, AND NTN7858A CONTROLLER BOARDS’ SCHEMATIC DIAGRAM 45

INSERT SCHEMATIC63D81200C41-A (100% BLK.)

SHOOT AT 100%


C601 2113743A19 0.1µFC602, 603, 604 2113741A33 3.3nFC605, 606 2113743K15 0.1µFC607 2113743A23 0.22µFC608 2113743A19 0.1µFC609, 610 2311049A04 0.33µFC611, 612 2311049A42 3.3µFC613 2113741F17 470C614 2113741F49 10nFC615 2113741F17 470C616 2113743K15 0.1µFC617 2113741M53 .022µFC618 2113743A19 0.1µFC619 2113741F49 10nFC620 2113741M53 .022µFC700 thru 708 2113741F17 470C709 2113743A23 0.22µFC710 2311049J11 4.7µFC711 2311049A07 1.0µFC712, 713 2113743A19 0.1µFC714, 715 2113743K15 0.1µFC716, 717 2113743A23 0.22µFC718 2113743K15 0.1µFC719 2311049A01 0.1µFC720 2113741F49 10nFC721 2113743K15 0.1µFC722 2311049A09 2.2µFC723 2113743A23 0.22µFC724 2113740F36 24C725 2311049A07 1µFC726 2113743F12 0.33µFC727 2311049A07 1µFC728 2113743F12 0.33µFC729 2311049A07 1µFC730 2113741F41 4.7nFC731 2113743K15 0.1µFC732 2311049J11 4.7µFC733 2113743K15 0.1µFC734 2311049J23 10µFC735 thru 738 2113741F17 470C739 2113740F39 33C740, 741, 742 2113741F17 470C743 2113741A49 15nFC744 2113741F49 15nFC745 2113740F39 33C746 thru 757 2113741F17 470C758 2113743K15 0.1µFC759, 760, 761 2113741F17 470C762 2113743K15 0.1µFC763, 764 2113740F36 24C765 2113743K15 0.1µFC766 2311049A42 3.3µFC767 2113743K15 0.1µFC768 2113741F49 10nFC769 2113741F17 470C770 2311049J23 10µFC771 2113743K15 0.1µFC772 2311049A42 3.3µFC773 2113743A19 0.1µFC774, 775 2113741F17 470C776 2113743K15 0.1µFC777 2311049A07 1µFC778 2113743K15 0.1µFC779 - - - - - - - - - Not PlacedC780 thru 786 2113741F17 470C787 2113740F39 33C788 thru 791 2113741F17 470C792 2113741F13 330C793 2113743A19 0.1µFC795 2113740F39 33C796 2311049A07 1.0µFC797 2113740F51 100C798 2113741F49 10nFC804 2113741F41 4700C808 2113741F41 4700

Electrical Parts List, Controller TPLF-4206-ANTN7512A Front Display VHF, UHF, and 800MHz RadiosNTN7513A Front Display 900MHz Hear Clear RadiosNTN7857A Top/No Display VHF, UHF, and 800MHz RadiosNTN7858A Top/No Display 900MHz Hear Clear Radios




Controls FlexJ704 - - - - - - - - - - Circuit Plating on early ver-sion radios, 20 contacts; to P704on Jumper Flex

or 0905461X01 Connector on later version radios, 20 contacts; to P704 Strip Connector

L702 thru 706 2462587Q40 COIL, RF: 270 nH



R601 0662057G13 100kR602 0662057A53 1.5kR603 0662057R60 10kR604 0662057R30 1kR605 0662057A97 100kR606 0662057R92 47.5kR607 0662057G13 100kR608 0662057A81 22kR700 0662057A65 4.7kR701 0662057A56 2kR702 0662057A81 22kR703 0662057A56 2kR704 0662057A41 470R705 0662057R92 47.5kR706 0662057A56 2kR707 0662057A41 470R708 0662057A56 2kR710 0662057A89 47kR711 0662057A97 100kR712 0662057A56 2kR713 0662057A81 22kR714 0683962T45 68R715 0662057A97 100kR716, 717 0662057A81 22kR718 0662057A97 100kR719 0662057B02 150kR720, 721, 722 0662057A89 47kR723 0662057A49 1kR724 0662057A89 47kR725 0662057G07 75kR726 0662057G08 82.5kR727 0662057A81 22kR728, 729 0662057A89 47kR730, 731 0662057C55 150R732 0662057A73 10kR736 0662057A81 22kR738 0662057A81 22kR739 0662057A73 10kR740, 741 0662057A81 22kR743 0662057A73 10kR746 0662057A97 100kR747 0662057B02 150kR749 0662057A73 10kR750 0662057A97 100kR754 0662057B47 0R757 0662057A81 22kR758 0662057A97 100kR759 0662057A81 22kR761 0662057A73 10kR801 0660076E56 2kR802, 803 0660257A56 2k

MODULE:U601 5105662U60 Hear ClearU701 5105663U42 Audio Signalling FilterU702 5105662U62 Audio PAU703 4805921T09 Dual TransistorU704 4805921T07 Transistor, NPNU705 5105662U52 MicrocomputerU708 5105469E65 5V RegulatorU709 5105750U28 MuxU710 5105750U31 SLIC IV


U711 5184704M60 MultiplexerU712 4805718V01 Transistor PackageU713 5105662U58 EEPROMU714 5105662U54 SCRAMU715 5105318X01 256 x 8 Masked ROM (for all

keypad radios)or 5105318X02 256 x 8 Masked ROM (for no

display and top display radios)

DIODE, Zener:VR701, 702 4813830A23 10VVR703 4813830A18 6.8VVR704 thru 711 4880140L09 6.2VVR712 4805718V01 20VVR713 4813830A23 10VVR714 4813830A18 6.8VVR715 4813830A14 5.1VVR717 4813830A27 14VVR718 4880140L09 6.2V

Notes:1. 600 Series HearClear components are part of NTN7513A and

NTN7858A.2. “Not Placed” means that components are for future use, and are not

placed on the circuit board at this time

NTN7512A, NTN7513A, NTN7857A, AND NTN7858A CONTROLLER BOARDS’ PARTS LIST, BASIC RADIO EXPLODED VIEW DIAGRAM, TOP-DISPLAY EXPLODED VIEW DIAGRAM,

46 AND PARTS LIST

INSERT EXPLODED VIEWCEPF-22595-D

1 4505896U01 LEVER, PTT2 3205902U01 SEAL, PTT, and ACTUATOR for S404,

S405, S406, and S4083A 1505627V01 COVER, Front3B or 1505637V03 COVER, Front; DTMF4 - - - - - - - - - - LABEL, Agency Approval; not field

replaceable5 3305183R55 LABEL, Motorola6 3305183R56 LABEL, HT10007 3505535X02 FELT, Speaker8 See Note 1 SPEAKER (LS401)9 0705470V01 BRACKET, Speaker Retainer

10 See Note 1 MICROPHONE (MK401)11 1405330W01 BOOT, Microphone12 8405310W01 FLEX, Front Cover/Display13 8405151Y01 FLEX, Controls14 3905517V01 POPPLE, PTT (p/o S406)15 3605253V01 KNOB, On/Off/Volume16 KNOB, Frequency

3605254V02 2-Frequency Radiosor 3605254V01 16-Frequency Radios

17 ESCUTCHEON, Control Top1305872V02 2-Frequency Radios

or 1305872V01 16-Frequency Radios18 3205160W01 SEAL, Actuator; for S10119 2205159W01 PIN, Actuator; for S10120 3205514W01 SEAL, Accessory Connector21 3205292W01 SEAL, Control Top

22 3205293W01 SEAL, Emergency Button23 2705877U01 HOUSING, Switch24 See Note 1 SWITCH, Toggle (S402)25 See Note 1 POTENTIOMETER/SWITCH,

On/Off/Volume Control (R401/S403)26 3905329W01 POPPLE, Emergency Button27 See Note 1 LED (CR702A/CR702B)28 See Note 1 SWITCH, Frequency (S401)29 1505632V01 COVER, Switch Housing30 - - - - - - - - - - SPRING, PA; not field replaceable, order

front shield (item 37)31 4205507X01 STRAIN RELIEF32 See Note 1 CONNECTOR,Strip (P301/P704)

or 8405247V02 FLEX, Jumper (early version radios)33 See Note 2 PLUG, Connector (P404)34 3205820V02 SEAL, Connector Plug35 - - - - - - - - - - LABEL, Rear; Information; not field

replaceable36 3205126W01 O-RING, Contoured/SEAL, Antenna37 2605891U01 SHIELD, Front38 See Note 1 SWITCH, RF (S101)39 - - - - - - - - - - LABEL, Barcode; not field replaceable40 4105266V01 SPRING, RF Switch41 4405524V01 PISTON, RF Switch42 1405307X01 INSULATOR43 1505892U01 CHASSIS (Rear Cover)44 3905838V01 CONTACT, Antenna Shield Ground

(800MHz and 900MHz radios only)45 2605898U01 SHIELD, PA (800MHz and 900MHz radios

only)46 7505334W01 PAD, Sound Dampening47 7505437W01 KEYPAD, DTMF48 5102463J08 CIRCUIT BOARD, DTMF49 7505393N33 PAD, Shock

Basic Radio Exploded View Parts List TPLF-4075-D

ITEM MOTOROLANO. PART NO. DESCRIPTION

INSERT EXPLODED VIEWCEPF-23261-A


S405, S406, and S4083 1505627V02 COVER, Front4 - - - - - - - - - LABEL, Agency Approval; not field

replaceable5 3305183R55 LABEL, Motorola6 3305183R70 LABEL, MT2000

or 3305183R71 LABEL, MTS2000or 3305183R94 LABEL, MTX

7 3505535X02 FELT, Speaker8 See Note 1 SPEAKER (LS401)9 0705470V01 BRACKET, Speaker Retainer10 See Note 1 MICROPHONE (MK401)11 1405330W02 BOOT, Microphone12 8405641V01 FLEX, Front Cover/Display13 8405151Y01 FLEX, Controls14 3905517V01 POPPLE, PTT (p/o S406)15 3605253V01 KNOB, On/Off/Volume16 3605636V01 KNOB, Frequency17 1305698V01 ESCUTCHEON, Control Top18 3205160W01 SEAL, Actuator; for S10119 2205159W01 PIN, Actuator; for S10120 3205514W01 SEAL, Accessory Connector21 3205292W01 SEAL, Control Top22 3205293W01 SEAL, Emergency Button23 2705877U01 HOUSING, Switch24 See Note 1 SWITCH, Toggle (S402)

25 See Note 1 POTENTIOMETER/SWITCH, On/Off/Volume Control (R401/S403)

26 3905329W01 POPPLE, Emergency Button27 See Note 1 LED (CR702A/CR702B)28 See Note 1 SWITCH, Frequency (S401)29 1505632V01 COVER, Switch Housing30 - - - - - - - - - SPRING, PA; not field replaceable, order

front shield (item 37)31 4205507X01 STRAIN RELIEF32 See Note 1 CONNECTOR,Strip (P301/P704)

or 8405247V01 FLEX, Jumper (early version radios)33 See Note 2 PLUG, Connector (P404)34 3205820V02 SEAL, Connector Plug35 - - - - - - - - - LABEL, Rear; Information; not field

replaceable36 3205126W01 O-RING, Contoured/SEAL, Antenna37 2605891U02 SHIELD, Front38 See Note 1 SWITCH, RF (S101)39 - - - - - - - - - LABEL, Barcode; not field replaceable40 4105266V01 SPRING, RF Switch; part of item 3941 4405524V01 PISTON, RF Switch; part of item 3942 1405307X01 INSULATOR43 1505892U01 CHASSIS (Rear Cover)44 3905838V01 CONTACT, Antenna Shield Ground


only)46 7505334W01 PAD, Sound Dampening47 Not Used48 Not Used49 7505393N33 PAD, Shock50 1305633V01 RING. Concentric; Escutcheon51 3605635V01 KNOB, Concentric Ring52 5105238U82 LCD, Top Display

Top-Display Exploded View Parts List TPLF-4154-A


Notes:1. Refer to electrical parts list (miscellaneous) for part number and complete description.2. Refer to electrical parts list (transceiver board) for part number and complete description.

Notes:1. Refer to electrical parts list (miscellaneous) for part number and complete description.2. Refer to electrical parts list (transceiver board) for part number and complete description.

KEYPAD RADIO EXPLODED VIEW DIAGRAM AND PARTS LIST 47

Keypad Radio Exploded View Parts List TPLF-4085-D



S405, S406, and S4083A 1505637V01 COVER, Front; Full Keypad3B 1505637V02 COVER, Front; Limited Keypad4 - - - - - - - - - LABEL, Agency Approval; not field

replaceable5A 7505870U01 KEYPAD, 15-key5B 7505870U02 KEYPAD, 6-key6 5105238U83 MODULE, Display7 3305183R55 LABEL, Motorola8 3305183R70 LABEL, MT2000

or 3305183R71 LABEL, MTS2000or 3305183R94 LABEL, MTX

9 3505535X02 FELT, Speaker10 See Note 1 SPEAKER (LS401)11 0705470V01 BRACKET, Speaker Retainer12 See Note 1 MICROPHONE (MK401)13 1405330W02 BOOT, Microphone14 8405310W01 FLEX, Front Cover/Display15 8405151Y01 FLEX, Controls16 3905517V01 POPPLE, PTT (p/o S406)17 3605253V01 KNOB, On/Off/Volume18 3605636V01 KNOB, Frequency19 1305633V01 RING, Concentric; Escutcheon20 3605635V01 KNOB, Concentric Ring21 1305698V01 ESCUTCHEON, Control Top22 3205160W01 SEAL, Actuator; for S101

Notes:1. Refer to electrical parts list (miscellaneous) for part number and com-

plete description.2. Refer to electrical parts list (transceiver board) for part number and com-

plete description.

23 2205159W01 PIN, Actuator; for S10124 3205514W01 SEAL, Accessory Connector25 3205292W01 SEAL, Control Top26 3205293W01 SEAL, Emergency Button27 2705877U01 HOUSING, Switch28 See Note 1 SWITCH, Toggle (S402)29 See Note 1 POTENTIOMETER/SWITCH,

On/Off/Volume Control (R401/S403)30 3905329W01 POPPLE, Emergency Button31 See Note 1 LED (CR702A/CR702B)32 See Note 1 SWITCH, Frequency (S401)33 1505632V01 COVER, Switch Housing34 - - - - - - - - - SPRING, PA; not field replaceable, order

front shield (item 41)35 4205507X01 STRAIN RELIEF36 See Note 1 CONNECTOR, Strip (P301/P704)

or 8405247V01 FLEX, Jumper (early version radios)37 See Note 2 PLUG, Connector (P404)38 3205820V02 SEAL, Connector Plug39 - - - - - - - - - LABEL, Rear; Information;

not field replaceable40 3205126W01 O-RING, Contoured/SEAL, Antenna41 2605891U02 SHIELD, Front42 See Note 1 SWITCH, RF (S101)43 - - - - - - - - - LABEL, Barcode; not field replaceable44 4105266V01 SPRING, RF Switch45 4405524V01 PISTON, RF Switch46 1405307X01 INSULATOR47 1505892U01 CHASSIS (Rear Cover)48 3905838V01 CONTACT, Antenna Shield Ground


only)50 7505393N33 PAD, Shock

INSERT EXPLODED VIEWCEPF-22751-C

TX 5V

THERM

INT CAP OUT

REF V

V CON

C BIASCATH 1

TXI1TXI1TXI1

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MAEPF-24670-A

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DE

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RX

5V

BIA

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BIA

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35U52 XWLYWW

U101

57W98 XWLYWW

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CPBIAS 1

CPBIAS 2TEST 2

VMULT 4VMULT 3VMULT 2VMULT 1

FREFOUTDC5

A/D BYPASSXTAL 1XTAL 2

A/D BYPASS

MAEPF-24675-A

MO

DIN

CE

X

CLK

DA

TA

DC

5VLO

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AU

X4

AU

X3

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X2

AU

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PF

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PR

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U204

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SC2

SC1SW2

MAEPF-24671-A

RX_D/A

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TD

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35U51 XWLYWW

U102

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COMP BYPASS

COMP BUF IN

MAEPF 24677 A

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AB

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35U50 XWLYWW

U601

NC

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DC

AP

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PG

CB

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SP

CA

P

GC

B1

GC

B2

GC

B3

GC

B4

GC

B5

UNIV IOPL CLKMDC REF OUTVDD

LOOP CAPGND D

UP CLK

XTAL OUT

XTAL IN

DATA

CLOCK

PGM EN

TRK CLK INDTMF CLKSQ DET

CH

AC

TT

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AUX TX IN

PRE MP

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PL

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35U45 XWLYWW

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AMP1OUT

AMP EN

EXTMICIN

INTMICEN

MAEPF-24673-A

INTMICIN

VCC

BOOTCAP1

VCC

AMPIN

PLOUT

PLIN

REGOUT

GND

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EQ

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MIC

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U701

MAEPF-24676-O

48 INTEGRATED CIRCUITS WITH PIN-OUT NAMES

MAEPF-24677-O

MAEPF-24673-O

OPEN CONTROLLER U702CLOSED CONTROLLER U706

49

35U47 XWLYWW

PG2

PG3PG4PG5

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RESET

D7

D6D5D4

D3D2D1

D0

MAEPF-24672-A

4XO

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L

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A15A14A13A12

A11A10

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SLIC IV P357W06 0

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D2RXDIN

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MAEPF-24674-O

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LHR

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J7P

J6P

J5P

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J3B

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TS

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DD

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PJ0

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U713

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XFCVDD SYN

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PC1PC2

PC0IRQ

MAEPF-24678-A

PF

0P

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3

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F7

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4

PF

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35U56 XWLYWW

I/O 6

I/O 5

I/O 3

I/O 2

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A8

A13

A9

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MAEPF-24688-O

32KX8EE62U58 O9237 W

CLOSED CONTROLLER U705

MAEPF-24672-OMAEPF-24674-O

50

NOTES

51

NOTEThe Secure Module is NOT serviceable. The informa-tion contained in this appendix is only meant to helpdetermine whether a problem is due to the SecureModule or the radio itself.

I. INTRODUCTION

The Secure Module is designed to digitally encryptand decrypt voice data in Motorola’s MTS 2000 SeriesHandie-Talkie™ Portable Radios. The Secure Moduleuses a custom encryption integrated circuit (IC) andan encryption key variable to perform itsencode/decode function. The encryption key variableis loaded into the Secure Module via the radio’s uni-versal (side) connector from a hand held key variableloader. The encryption IC corresponds to the particularencryption algorithm purchased. The encryption algo-rithms and their corresponding kit numbers are:

• Data Encryption Standard (DES) NTN7279A• DES-XL NTN7280A• Digital Voice Protection (DVP) NTN7281A• DVP-XL NTN7282A• DVI-XL NTN7283A

II. CIRCUIT DESCRIPTION

The Secure Module, shown in Figure 1, operatesfrom two power supplies. The first 5 volt supply (Vdd)

is received from the controller board through connec-tor plug P1 pin 2. This Vdd supply is turned on and offwith the radio on/off switch. The second supply(UNSW B+) is received from the controller boardthrough connector Plug P1 pin 1. UNSW B+ providespower to the Secure Module as long as the radio bat-tery is in place.

Key variables are loaded into the Secure Modulethrough connector P1 pins 13, 15, and 16. One keyvariable can be stored in the module at a time. Thekey variable is stored in volatile electronic memory, soit can only remain in memory as long as the radio isconnected to a charged battery. If the battery isremoved or if the battery fails, then a capacitor willallow the module to retain the key variable for at least30 seconds while the battery is being replaced.

The radio’s host processor communicates with theSecure Module on the Serial Peripheral Interface (SPI)bus. The host processor is the master on this bus,while the Secure Module is a slave on the bus. TheSPI bus consists of five signal lines. Refer to Table 1for the signal information. A communications failurebetween the host processor and the Secure Modulewill be indicated as an “ERROR 09/10” message onthe radio display.

APPENDIXSecure Modules: NTN7279A, NTN7280A, NTN7281A, NTN7282A, and NTN7283A

for MTS 2000 Radios

Figure 1. MTS 2000 Single Key Secure Module Block Diagram

PRE EMPH MIC AUDIO 7

RX AUDIO9

DVP WE 16

KID 15

KEY/FAIL 13

RESET12

TX AUDIO14

Interface and ControlSerial Peripheral Interface (SPI)

SPI CLK 17

SPI MOSI 18

JABBA SS 213

SPI MISO19

JABBA REQ20

UNSW B+

1

Vdd

2

4 11

CONT 5V24

Not Connected: 5,6,8,22,23,25

Encode / DecodeDISCRIMINATOR 10

Key Variable Storage

REF CLK

III. Troubleshooting Secure Operations

Refer elsewhere in this radio service manual fordisassembly and reassembly information, and refer tothe radio theory/troubleshooting manual for a generaloverview of troubleshooting information and proce-dures. A key variable loader and oscilloscope areneeded to troubleshoot the Secure Module.

NOTEThe Secure Module itself is NOT serviceable. If theSecure Module is found to be defective then it mustbe replaced.

A. ERROR 09/10

The MTS 2000 Series Handie-Talkie™ PortableRadio automatically performs a self test on everypower-up. Should the radio fail the self tests, the dis-play will show “ERROR XX/XX” (where XX/XX isalphanumeric) accompanied by a short beep. If thedisplay shows “ERROR 09/10” or “E09/10”, then theradio failed the secure power-up self tests and thehost microcontroller is unable to communicate with theSecure Module via the SPI bus. Turn off the radio,check the battery connection, and turn the radio backon. If the radio still does not pass the self tests, then aproblem exists with the secure operations of the radio.

Since the module is removable, a good first stepin troubleshooting secure operation is simply toreplace the suspect Secure Module with a known

working module. If this does not fix the problem, thenthe original module is probably not the cause of theproblem. If the new module does fix the problem, thenthe original module must be replaced.

A complete procedure for troubleshooting thiserror is listed below:

1. Turn the radio off, check the battery connection,and turn the radio back on.

2. If the error condition still exists, check that aSecure Module is installed and make sure that it isproperly connected to the controller board. To dothis, refer to the disassembly and reassembly sec-tions of this manual.

3. Turn the radio back on.

4. If the error condition still exists and a workingsecure module with the same kit number is avail-able, replace the suspect module with the workingmodule.

5. If the problem persists, disassemble the radio andcheck the encryption connector SPI pins (listed inTable 1) for data transitions when the radio isturned on and off. If activity is not seen on all fivelines, check both sides of the connector for brokenconnections.

6. Troubleshoot the Controller Board.

52

SIGNAL NAME CONNECTOR PLUG FUNCTION

P1 PIN NUMBER

UNSW B+ 1 Unswitched battery voltage

Vdd 2 Switched 5 volt supply

REF CLK 3 2.1/2.4 MHz clock signal

GROUND 4 Ground

PRE EMPHMIC AUDIO 7 Transmit Clear Audio

RX AUDIO 9 Receive Clear Audio

DISCRIMINATOR 10 Receive Encrypted Audio

GROUND 11 Ground

RESET 12 Radio Reset - Does NOT reset module

KEY/FAIL 13 Keyloading Signal

TX AUDIO 14 Transmit Encrypted Audio

KID 15 Keyloading Signal

DVP WE 16 Keyloading Signal

SPI CLK 17 SPI Data Clock

SPI MOSI 18 SPI Data from Host

SPI MISO 19 SPI Data to Host

JABBA REQ 20 SPI Secure Interrupt Request

JABBA SEL 21 SPI Secure Slave Select

CONT 5V 24 Continuous 5 Volt Regulator Output

5,6,8,22,23,25 Not Used

Table 1. MTS 2000 Single Key Secure Module I/O Definition

53

B. Keyloading Problems

Use the following procedure to troubleshoot key-loading problems:

1. Verify that the correct Key Variable Loader (KVL)is being used for the particular encryption algo-rithm present in the radio. Refer to the followingchart:

2. Connect the KVL to the radio via the TDN9390Akeyloader cable. Whe the cable is connected tothe radio, the radio should enter the keyloadingmode of operation, and the radio should display“KEYLOADING” or “KEYLDG” and make a beeptone.

3. If the radio displays “ERROR 09/10” or “E09/10”then go to the ERROR 09/10 troubleshooting sec-tion.

4. If the radio does not go into keyloading mode,detach and reattach the keyloader cable.

5. If there is still a problem, refer to the universalconnector illustration found in the schematic andcircuit board section of this manual, and short pins8, 10, and 12 on the universal connector together.If this causes the radio to go into keyloadingmode, then replace the keyloader cable.

6. If the radio still does not go into keyloading mode,check the continuity of the the Front Cover/DisplayFlex and make sure that the Flex is properly con-nected to the Universal Connector and to theController Board.

7. If the radio does go into keyloading mode, butafter starting the keyloading process the KVL dis-play indicates “X FAIL”, then check to see if thereare transitions on pins 13, 15, and 16 of connectorP1 on the Secure Module during a keyload.

8. If there are no transitions on any one of theselines during a keyload, check the integrity andcontinuity of the Expansion Board Connector. If itis OK, try replacing the Controller Board.

9. If there are transitions on these lines, try replacingthe Secure Module.

10. If the KVL display indicates “X PASS” but you can-not hear a keyload verification tone, then checkthe volume of the radio. If the volume is OK, trou-bleshoot the receive routing paths in the radio.

IV. SERVICE AIDA cable, Motorola kit number TDN9390A,

connects the MTS 2000 radio universal connector tothe keyloader.

V. RETROFIT INSTRUCTIONS

A. General

This section gives instructions on retrofitting asecure module into a secure-capable MTS 2000 radio.The following paragraphs give directions on how tophysically install the secure module, how to enable thesecure options by updating the codeplug, and how totune the radio for optimum secure performance.

B. Physical Retrofit of Secure Module

The radio must be partially disassembled to installthe secure module.

Follow the disassembly procedures in section VI,located toward the front of this manual. Proceedthrough paragraph B (Disassembly to Board Level) step8, where the front cover has been removed and thecontrols flex has been disconnected from the controllerboard.

Continue through step 9a, to loosen the frontshield. Do not completely remove the front shield.Simply raise the lower portion of the shield while theopposite end is still connected to the top of the radio.With the front shield raised, observe the controllerboard which takes up the bottom third of the radio. Onthe lower right corner of the controller board is anempty female connector, which will be used to mate thecontroller board to the secure module. Place the securemodule (component side toward controller board) overthe controller board with the secure module's male con-nector placed above and aligned to the femaleconnector on the controller board. Interlock the connec-tors by pressing down on the back of the the securemodule. The secure module has now been installed.Reassemble the radio according to the reassemblyinstructions in section VI, located toward the front ofthis manual. Begin with paragraph E, step 5b.

C. Update Codeplug Through RSS

1. General

Once the secure module is installed, the radio'scodeplug must be reprogrammed so that the newhardware can be used. There will also be somesecure options that the user may or may not wantto activate. Table 3, at the end of this appendix,gives a quick reference to several properties and a

Secure Module Kit KVL Kit Description

NTN7279A T3011_X DES

NTN7280A T3011_X DES-XL

NTN7281A T3010_X DVP

NTN7282A T3014_X DVP-XL

NTN7283A T3012_X DVI-XL

!Anti-static precautions must be observed at alltimes.

CAUTION

54

brief description for each parameter. Refer to theRSS manual for general instructions in the use ofRSS.

2. Set Secure-Equipped Field

The radio must be reprogrammed to utilize thesecure module. At the RSS main menu, press F4for the CHANGE/CREATE/VIEW menu. Press F3for the Radio Wide Buttons, Switches, Display,Scan, Phone screen. Press F2 for Radio WideOptions screen. Here, press tab to reach theSecure Equipped field. Press up/down arrow keysto select YES.

3. Set XL IC Present Field

If the secure module has an XL IC (the RangeExtension or -XL option), the radio must be repro-grammed to show that this IC is present. While stillin the Radio Wide Options screen, press F6 to seeSecure Options. Press Tab until the XL IC Presentfield is highlighted. Press up/down arrow keys toselect YES. If the secure module does not have anXL IC, set the XL IC Present field to NO.

4. Enable Secure On Desired Channels

To actually use the secure option, Secure must beenabled on the channels for which it is desired. Achannel can be strapped to secure-only, or clear-only, or secure/clear-selectable.

For conventional channels, proceed as follows:Press F4 at the Main Menu to see theCHANGE/CREATE/VIEW menu. Press F6 to seeConventional Systems, Personalit ies, MDC,Options. Press F3 to see Conventional Personali-t ies, Options. Press F6 to see the SECUREOPTIONS screen. Press Tab to select theSecure/Clear Strapping field.

For trunking channels, proceed as follows: PressF4 at the Main Menu to see the CHANGE/CRE-ATE/VIEW menu. Press F4 to see TrunkingSystems, Personalities, Call Lists, Options screen.Press F4 to see Trunking Personalities: TalkGroups, Emergency Options, etc. Press Tab toselect the Strapping field. An Announcement Groupmust be specified for the Strapping parameter toappear. This selects the Announcement GroupStrapping. Press F7 to select Talk Groups. PressTab to select the strapping of each Talk Group.

5. Other Secure Options

There are other secure options that can bechanged on a per-channel basis, such as: ProperCode Detection, Transmit XL, or CFB. For conven-tional channels, these options are found on thesame screen as Secure/Clear Strapping(F4/F6/F3/F6). These options are XL Transmit,Scan Holdoff Strapping, RX Modulation, and ProperCode Detect. For trunking channels, the only

selectable option is Proper Code Detect. This canbe found by going to the MORE OPTIONS screen(F9) from the screen that was used to selectsecure/clear Strapping for trunking channels.

D. Secure Retrofit Tuning

After installing a secure-retrofit board into a radio,the secure TX deviation and the secure RX discrimina-tor level must be tuned. Follow the procedure outlinedin section III of this publication for the tuning of thesetwo secure-related alignments.

The TX deviation balance (compensation) does notneed to be performed as part of the secure retrofit pro-cedure. Use the transmit deviation balance(compensation) procedure as outlined in this appendix,section III paragraph B, only when a complete radioalignment is being performed with a secure boardinstalled.

VI. SECURE ALIGNMENT PROCEDURE

A. General

For optimum radio performance, the secure trans-mit deviation and the receive discriminator level mustbe set. Refer to SECTION V, RADIO ALIGNMENTPROCEDURE, for a description of the radio alignmenttest setup, an RSS service menu overview, and for gen-eral radio tuning procedures. All normal radio tuningshould be performed in the proper sequence beforeproceeding with secure tuning.

Note that the transmit deviation balance (compen-sation) tuning must be performed differently if a secureboard is installed in the radio. Follow the procedurechanges outlined below when tuning transmit deviationbalance, and complete the normal tuning. Then pro-ceed with the additional tuning for secure TX deviationand secure RX discriminator level tuning.

B. Transmit Deviation Balance (Compensation)

When tuning with a secure board installed, the cou-pling capacitor inside the RKN4035A Test Cable willcause rolloff of the low port modulation. To fix this, thecable should be dc coupled ("VOL" position) and anexternal coupling capacitor (1.3µF or larger) must beplaced in series with the signal source input to theAC/DC MTR.

Follow the Transmit Deviation Balance (Compensa-tion) procedure outlined in section V paragraph G,except change step 3 as follows:

3. Set the RTX4005B Test Box meter selector switchto the "VOL" position, and connect the signalsource to the AC/DC MTR port thru a 1.3µF capaci-tor. Inject an 80 Hz tone at 100mVrms thru thiscapacitor. Keep the ac voltmeter in parallel to theAC/DC MTR input to ensure the proper input signallevel.

55

C. Secure TX Deviation

Transmit deviation balance compensation andtransmit deviation limit adjustments should be complet-ed before secure deviation is adjusted. Remember touse the new transmit deviation balance procedure out-lined in paragraph B before performing the followingsteps.


2. Press F8 to select the SECURE TX DEV softpot.

3. Press F6 to key the radio on the test frequency.The screen will indicate that the radio is transmit-ting.

4. Measure the secure deviation on your service mon-itor.

5. Use the up/down arrow keys to adjust the securedeviation per Table 2.

Table 2. Secure Deviation

6. Press F6 to dekey the radio. Press F8 to programthe softpot value.

7. Press F10 to return to the TRANSMITTER menu.

D. Secure RX Discriminator Level

1. Set the RTX4005B Test Box meter selector switchto the "MX DISC" position, and connect an ac volt-meter (capable of 1mV resolution on a 2V scale) tothe test box AC/DC meter port.


3. Press F8 to select the SECURE DISCRIMINATORLEVEL softpot. The screen will indicate the receivetest frequency to be used.

4. Set the RF test generator to the receive test fre-quency. Set the RF level at the radio standardantenna port to 1mV (-47dBm) modulated with 3.0kHz FM deviation of a 1 kHz tone.

5. Use the UP/DOWN arrow keys to obtain a discrimi-nator level between 206 - 218mVrms (target valueof 212 mVrms) observed on the ac volt-meter.


7. Press F10 to return to the RECEIVER menu.

Channel Spacing (KHz) Secure Deviation (KHz)

25 / 30 2.91 - 3.06

20 (VHF/UHF) 1.69 - 1.84

20 (821-824, 866-869) 1.69 - 1.84

12.5 N/A

56

Possible Radio Wide/ Used inParameter Default Settings Per Channel Conv/Trunk Description

Secure No Yes/No Radio Wide Both Notifies radio that SecureEquipped Module is present

XL IC Present No Yes/No Radio Wide Both Notifies radio that SecureModule contains XL IC

Secure/Clear Select Select/ Per Channel Conv Sets channel to Clear-OnlyStrapping Clear/ or Secure-Only or user

Secure Selectable

Strapping Clear Select/ Per Channel Trunk Sets channel to Clear-OnlyClear/ or Secure-Only or userSecure Selectable

XL Transmit Enable Enable/ Per Channel Conv Enables TX XL operation orDisable disables for CFB

Scan Select Non-XL&XL Non-XL/ Per Channel Conv Selects between Non-XL andNon-XL&XL XL Scan Unsquelch Duration

Scan Holdoff Both Both/ Per Channel Conv Scan for Clear or Secure orStrapping Clear Only/ Both on a particular

Secure Only channel

RX Modulation 2-Level Rx Auto Rx/ Per Channel Conv Tells radio to look for 2&42-Level Rx -level signals or 2-level

signals only

Proper Code Enabled Enabled/ Per Channel Conv Enables RX proper codeDetect (Conv) Disabled detection

Proper Code Disabled Enabled/ Per Channel Trunk Enables RX proper codeDetect (Trunk) Disabled detection

TX Clear Enabled Enabled/ Radio Wide Both Enables alert tone when Alert Tones Disabled PTT is pressed while in

the Clear mode

Periodic Keyfail Enabled Enabled/ Radio Wide Both Enables a Keyfail AlertAlert Tone Disabled Tone to sound periodically

in a key-fail condition

Non-XL Scan 275mS 0-6375ms Radio Wide Both The time after an activityUnsquelch detect that radio will wait Duration on channel without an

unsquelch in Non-XL mode

XL Scan 875mS 0-6375ms Radio Wide Both The time after an activityUnsquelch detect that radio will wait Duration on channel without an

unsquelch in XL mode

Table 3. RSS Secure Parameters


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