20

13

-8-3

0 P

rin

tedNANJING GRANDPAK MACHINERY CO.,LTD. T O Y O PA C K ( C h a n g s h u ) R E V I E W

Nanjing GrandPakNanjing GrandPak

2

GrandPak is the subsidiary company of Lehui Group, its main products is beverage packaging

equipments.

PET cold aseptic filling refers to the product after high temperature sterilization and cooling to

normal temperature, with the bottles and caps sterilized by disinfectant, filling and capping

within aseptic environment, thus the product can be preserved at normal temperature.

After 12 years development and long term cooperation with Japan Toyo Seikan Group,

GrandPak s aseptic equipments and technologies are getting more and m ore perfect.

The aseptic technology is appraised officially by China government. GrandPak s P ET aseptic

equipments and technology fill up the domestic blank and achieve the advanced level in

beverage industry.

GrandPak is one of the six successful companies with mature PET cold aseptic filling and

packaging technology in the world.

1

TOYO PACK Changshu Co., Ltd.TOYO PACK Changshu Co., Ltd.

TOYO PACK Changshu Co., Ltd. TPC , a wholly foreign-owned enterprise, is a joint

venture of Japan-Toyo Seikan Group and Japan-Beverage Group, founded on Oct

23th, 2010, it s lo cated in C hangshu S outheast E conomic D evelopment Z one in

Suzhou, with 84 million USD as its total investment. It focuses on beverage OEM business.

The first 2012 and second 2013 phases for plant construction have successfully

completed. GrandPak has provided four 460bpm PET turnkey cold aseptic filling lines

at present. All of GrandPak s equipments have passed aseptic validation and the line

operation efficiency is over 95%.

TPC plant

4

Recently, GrandPak has launched new high speed PET cold aseptic filling line, its

capacity is 36000bph. We prepare to develop 48000bph packaging line soon.

Through the development and optimization for isolation & sealing, microbiology

control & inspection, cleaning & sterilization, filling, system control, air purifying

technology, the GrandPak cold aseptic filling technology could meet the

customer demand for neutral beverage filling, such as coffee, beverage with milk

and herbal tea, etc. It provides the consumer a real nature green food without

any preservatives and additives.

The assembly line is highly automated with a stable performance. With the high

performance price ratio, the locally supplied machines and service are the better

choice of the leading and developing beverage companies in pursuit of high-

quality products.

GrandPak has d Cooperation Agreement with Toyo Seikan, not only provide

the Turn-key project to customers, but also providing aseptic Validation,

management and technology training.

3

Layout

6

Production to be filled: Juice, coffee and tea herbal tea, green tea and Oolong tea

Coffee and tea with milk

The way to be filled: cold aseptic filling at normal temperature

Container: 280 500mL PET round bottle and square bottle, 28mm PCO cap

Production capacity: 460bpm 500mL

Sterilizing efficiency: 6D or 6D

Maximum defected guarantees: 1:100,000 pH 4.6

1:10,000 pH 4.6

Residual PAA in bottle: 0.2ppm

Guaranteed continuous operation prior to CIP/SIP: 120hr pH 4.6

72hr pH 4.6, depending on the product

Time of full sterilization COP/CIP/SOP/SIP : 4hr

5

Product

UHT system

Aseptic tankAseptic compressed air unit Exhaust gas scrubber

Aseptic balance tank

100-grade aseptic room

Sterilizer Sterilizer Rinser Filler Capper

Empty bottle Clean air conveyor Filled product

PAA preparation unit Aseptic water Cap sorter

Cap sterilizer

Cap elevator

Processing flow chart of PET Cold Aseptic Filling Line:Processing flow chart of PET Cold Aseptic Filling Line:

87

109

Each auxiliary system is the

guarantee for aseptic filling.

12

UHT

Aseptic tank

Aseptic water preparation

system

PAA preparation system

CIP system

Exhaust gas scrubber

11

14

Bottles are conveyed by the air

conveyor through air jets blow acting

on the bottle neck ring of the bottles

into the filling monobloc.

The unique design for bottle inlet screw makes bottles transfer smoothly.

All bottle transfer within the monobloc

is by holding the bottle neck without

any change when change the bottles

with same bottle neck size.

Effective bottle rinsing technology

ensure the sterilization and cleaning

effect of bottle inside and outside.

13

1615

The core of production line: cold aseptic

filling monobloc

Adopt air pressure control technology,

isolating the filling area from outside

and keeping air pressure stable within

enclosure.

The cleaning degree reaches to level 100-grade at both operation and non-operation state.

Effective sealing technology, extending

the continuous working time.

Ensure machine are running at high

speed, there are no inspecting gloves

in enclosure.

Aseptic enclosure/cleaning room/air

purifying system

18

Cold aseptic filling

monobloc, cap sterilizing

system, auxiliary equipments,

auto-control system,

packaging system,

processing system etc.

Equipments of Cold

Aseptic Filling Line:

17

20

PAA system

19

2221

24

Packaging system

23

Using soaking and spraying sterilization.

Effective cap sterilization time control technology can prevent caps sterilized inadequately into capper which is nside the enclosures.

Cap sterilization systemCap sterilization system