00 IM2014rev05 - Spare Parts...spare parts ... 14 power static switch igbts w4300070r 1 x 15 power...
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IM2014 02/2013 Rev. 05 TOMAHAWK 1025 & 1538 Spare Parts..................................................................................................................................................... 1 TOMAHAWK 1025 CE, 1538 CE ................................................................................................................................. 1 Electrical Schematic ....................................................................................................................................... 5 TH1025 Code 52095 .................................................................................................................................................... 5 TH1538 Code 52076 .................................................................................................................................................... 6 LC65, LC65M, LC105 & LC105M................................................................................................................... 7 LC65 ............................................................................................................................................................................ 7 LC65M ......................................................................................................................................................................... 8 LC105 .......................................................................................................................................................................... 9 LC105M, LC105M GEAR RACK ................................................................................................................................ 10 LC65 & LC105 Circle Kit (optional) ............................................................................................................................ 11 Torches Dimensions ..................................................................................................................................... 11 Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu
Transcript of 00 IM2014rev05 - Spare Parts...spare parts ... 14 power static switch igbts w4300070r 1 x 15 power...
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IM2014 02/2013 Rev. 05
TOMAHAWK 1025 & 1538
Spare Parts ..................................................................................................................................................... 1 TOMAHAWK 1025 CE, 1538 CE ................................................................................................................................. 1
Electrical Schematic ....................................................................................................................................... 5 TH1025 Code 52095 .................................................................................................................................................... 5 TH1538 Code 52076 .................................................................................................................................................... 6
LC65, LC65M, LC105 & LC105M ................................................................................................................... 7 LC65 ............................................................................................................................................................................ 7 LC65M ......................................................................................................................................................................... 8 LC105 .......................................................................................................................................................................... 9 LC105M, LC105M GEAR RACK ................................................................................................................................ 10 LC65 & LC105 Circle Kit (optional) ............................................................................................................................ 11
Torches Dimensions ..................................................................................................................................... 11
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 1
Spare Parts
SP52076/52095 Rev. 4 07/03
TOMAHAWK 1025 CE, 1538 CE
ASSEMBLY PAGE NAME
Mac
hine
Ass
embl
y To
mah
awk
1025
Mac
hine
Ass
embl
y To
mah
awk
1538
CODE NO.: FIGURE NO.: A B
52095 TH1025 CE 1 - 52076 TH1538 CE - 1
Figure A TOMAHAWK 1025
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 2
Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4 1 1A
FRONT FRAME + FRONT NAMEPLATE
W93X1165R + W07X0917R
1 1
X X
2 REAR FRAME W93X1166R 1 X 3 BOTTOM FRAME W93X1134R 1 X 4 4A
WRAPAROUND + KIT SIDE NAMEPLATES TOMAHAWK
W93X1133R + W07X1117R
1 2
X X
5 FRONT / REAR HANDLE W95X1146R 2 X
6 CENTRAL HANDLE W92X0228-5R 1 X
7 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X 8 CONTROL P.C. BOARD W05X0859R 1 X 9 INPUT P.C. BOARD W05X0855-1R 1 X 10 INVERTER P.C. BOARD WITH IGBTs W05X0857-1R 1 X 11 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-1R 1 X 12 POWER INPUT BRIDGE W4100012R 1 X 13 POWER IGBTs W4300070R 5 X 14 POWER DIODEs W4060100R 2 X 15 AUXILIARY FUSE W7300500R 1 X 16 THERMOSTAT SENSOR W9600071R 2 X 17 OUT INDUCTOR W58X0872R 1 X 18 OUT TRANSFORMER W59X0871R 1 X 19 SWITCH W7500203R 1 X 20 INPUT CORD W78X0952R 1 X 21 CABLE CLAMP W8400006R 1 X 22 KNOB W8700030R 1 X 23 FAN W7200007R 1 X 24 TORCH SHROUD W03X0935R 1 X 25 DINSE CONNECTOR W7600025R 1 X 26 AIR FILTER W8800200R 1 X 27 PRESSURE SWITCH W8800019R 1 X 28 AIR INLET PASS-THROUGH W8800215R 1 X 29 SOLENOID VALVE W8800202R 1 X 30 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800203R 1 X
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 3
Figure B TOMAHAWK 1538
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 4
Figure B: Machine Assembly
Item Description Part Number QTY 1 2 3 4 1 1A
FRONT FRAME + FRONT NAMEPLATE
W93X1151R + W07X1053R
1 1
X X
2 REAR FRAME W93X1152R 1 X 3 BOTTOM FRAME W93X1142R 1 X 4 4A
WRAPAROUND + KIT SIDE NAMEPLATES TOMAHAWK
W93X1141R + W07X1117R
1 1
X X
5 FRONT / REAR HANDLE W95X1150R 2 X
6 KIT 4 ANTI-SLIP FOOT W95X1147R 1 X
7 CONTROL P.C. BOARD W05X0859R 1 X 8 INPUT P.C. BOARD W05X0855-2R 1 X 9 INVERTER P.C. BOARD WITH IGBTs W05X0857-2R 1 X 10 OUTPUT P.C. BOARD WITH DIODEs AND IGBT W05X0858-2R 1 X 11 D.C. BUS SCREW CAPACITOR W3488222R 2 X 12 POWER INPUT BRIDGE W4100012R 1 X 13 POWER IGBTs W4300079R 4 X 14 POWER STATIC SWITCH IGBTs W4300070R 1 X 15 POWER DIODEs W4010010R 2 X 16 AUXILIARY FUSE W7300500R 1 X 17 THERMOSTAT SENSOR W9600070R 2 X 18 OUT INDUCTOR W58X1005R 1 X 19 OUT TRANSFORMER W59X1006R 1 X 20 SWITCH W7511706R 1 X 21 INPUT CORD W78X0940R 1 X 22 CABLE CLAMP W8403222R 1 X 23 KNOB W8700030R 1 X 24 FAN W7200006R 1 X 25 TORCH SHROUD W03X0935R 1 X 26 DINSE CONNECTOR W7600025R 1 X 27 AIR FILTER W8800200R 1 X 28 PRESSURE SWITCH W8800019R 1 X 29 AIR INLET PASS-THROUGH W8800315R 1 X 30 SOLENOID VALVE W8800302R 1 X 31 PRESSURE GAUGE WITH PRESSURE REGULATOR W8800303R 1 X
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 5
Electrical Schematic TH1025 Code 52095
J33
TR1
TR2
IND
2
IND
1
J4
J3
NE
G
J5
J2
J1J11
PO
S
J22
J21
J23
RIG
HT
HE
AT S
INK
INV
ER
TER
BO
ARD
W0 5
X08
57-1
INP
UT
BO
AR
DW
05X
0855
-1
CO
NTR
OL
BO
AR
DW
05X
085 9
1 2 3 4
OFF
ON SW
2
CO
DE:
W5 9
X087
1P O
WE
R T
RA
NS
FOR
MER
PRES
SU
RE
S EN
SOR
SO
LEN
OID
VAL
VE
3PH
INPU
T SW
ITC
H
GR
OU
ND
OU
TPU
T B
OA
RD
W
05X
0858
-1
TH2
OU
TPU
T C
HO
KE
CU
RR
EN
T S
EN
S OR
S
LEFT HEAT SINK
+
-
PR
IMAR
Y
SE
CO
ND
ARY
J7
FEM
ALE
TW
IST
CO
NN
ECTO
R
RE
D
RE
D
WH
ITE
65 AIR
+ E
LEC
TRO
DE
CO
NN
ECTI
ON
1 3 924:
KEY
78
NO
T U
SED
NO
Z ZLE
CO
NN
EC
TIO
N
TRIG
GE
R /
PIP
CO
NN
EC
TIO
N
6 1 3 924785
-
+TR
IGG
ER
TO
RC
H
PAR
T IN
PLA
CE
TOR
CH
SC
HEM
ATIC
MA
LE T
WIS
T C
ON
NE C
TOR
MAL
E T
OR
CH
CO
NN
ECTO
R
TOR
CH
SH
EAT H
PA
AIR
CO
DE
: PTH
-061
A-C
X-7M
5ATO
RC
H L
C65
ELE
CTR
OD
E
FEM
A LE
TOR
CH
CO
NN
ECTO
RC
OD
E: W
03X0
935
WO
RKP
IEC
E
+
NE
GP
OS
FUS
E F
2
1 3 42
PI N
NU
MBE
R J
31
5 6
DE
SC
RIP
TIO
N
CO
MTO
RC
H
NO
T U
SED
NO
T U
SED
AR
CIN
ITAT
ED
1
AR
CIN
ITAT
ED
2
TRIG
GER
AC
3
AC
1AC
2
FAN
PP
WR
AP
PE
R
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 6
TH1538 Code 52076
D.C
. BU
S S
CR
EW
CAP
ACIT
OR
CO
DE
: W34
8822
2
J71
POS
NEG
J11
ACC
ESS
OR
YKI
T R
EM
OTE
CO
DE
: W05
X10
86A
CO
MPO
SE
D B
Y :- R
EM
OT E
CO
MM
ITA
L C
M21
307
SFF
CO
NN
ECTO
R- W
05X1
086
BOA R
D- W
6 860
024
CAB
LE- W
6860
025
CAB
LE
INVE
RTE
R B
OAR
DW
05X
0857
-2
RIG
HT
HEA
T SI
NK
F RO
NT
FRA
ME
CO
DE
: W93
X115
1
FRO
NTA
L VI
EW
OF
THE
CO
NN
EC
TOR
MKA
B
CL E
D
JI S
NH
F
INPU
T B
OAR
DW
05X0
855-
2
SO
LEN
OID
VA
LVE
T H2
FAN
J3
3PH
INP
UT
SWIT
CH
AC3
GR
OU
ND
PPPO
SN
EGJ 1
FUSE
F2
AC2
AC1 J 4
J5
J 33
LEFT HEAT SINK
OU
TPU
T BO
AR
D
W05
X085
8-2
-W
1810
047
+C
UR
RE
NT
SEN
S OR
S
TR2
77
AIR
+ E
LEC
TRO
DE
CO
NN
EC
TIO
N
NO
ZZLE
CO
NN
EC
TIO
N
REM
OTE
BO
ARD
W05
X10
86
2
CO
NT R
OL
BO
AR
DW
05X0
859
J 7
J2J2
2
OFF
ON
1
CO
DE
: W59
X10
06PO
WE
R T
RA
NS
FOR
ME
R
J23
J21
PRIM
ARY
SE
CO
ND
AR
Y
PR
ES
SU
RE
SEN
SOR
SW
2
3 4
OU
TPU
T C
HO
KE
IND
1
IND
2
PA
RE
D
RE
D65
WH
ITE
8: K
EY
CO
UN
TER
CLO
CK
WIS
E
LL
PIN
NU
MBE
R
J72
PIN
NU
MB
ER J
72
1 2
OS(OS(
DE
SCR
IPTI
ON
WIP
ERA B
643 5 87 9
KTR
IGG
ER +
CLO
CK
WIS
E
AR
CIN
ITAT
E D +
NO
T U
SED
NO
T U
SED
C I
TRIG
GER
-
AR
CI N
ITIA
TED
-
NO
T U
SED
M J
NO
T U
SED
) DNNGNI
RE
DGNI
RE
D
CO
DE:
PTH
-101
A-C
X-7
M5A
MA
LE T
OR
CH
CO
NN
EC
TOR
FEM
ALE
TO
RC
H C
ON
NE
CTO
RC
OD
E: W
03X
0935
10N
OT
USE
DN
OT
USE
D
TOR
CH
LC
105
65 8
ELE
CTR
OD
E
TRIG
GE
R T
OR
CH
FEM
ALE
TW
IST
CO
NN
ECTO
R
NO
T U
SED
TRIG
GER
/ P
IPC
ON
NE
CTI
ON
T R1
PIN
NU
MB
ER J
31
21 43 5
NO
T U
SED
DES
CR
IPTI
ON
AR
CIN
ITAT
ED 1
ARC
INIT
A TED
2
TRIG
GER
NO
T U
SED
1
AIR
4 2 93
6C
OM
TOR
CH
14 2 TOR
CH
SH
E ATH
93
PA
RT
IN P
LAC
E+
TOR
CH
SC
HEM
ATIC
-
MA
LE T
WIS
T C
ON
NE
CTO
R
+
WO
RK
PIE
CE
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 7
LC65, LC65M, LC105 & LC105M LC65
Torch (Hand 7.5m) (1pc) PTH-061A-CX-7M5A
Cooling Kit (blister 1pc) W03X0893-49R
Torch (Hand 15m) (1pc) PTH-061A-CX-15MA
Cable (7.5m) (1pc) W0300604R
Handle (1pc) W0300609R
Cable (15m) (1pc) W0300606R
Head (1pc) W0300608R
Connector (1pc) W03X0934-4R
Electrode (blister 5pcs)
Gas Distr. (blister 3pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Dir Contact 40A W03X0893-25A W03X0893-50R W03X0893-26A
Contact 50A W03X0893-25A W03X0893-50R W03X0893-33A
Contact 60A W03X0893-25A W03X0893-50R W03X0893-34A
Ext Contact 40A W03X0893-53A W03X0893-40A
Ext Contact 60A W03X0893-53A W03X0893-54A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A
Retaining Cap (blister 1pc) Spacer
(blister 2pcs) Shield Cap
(blister 2pcs)
Cutting process
40A W03X0893-41A W03X0893-14R
50A W03X0893-41A W03X0893-14R
60A W03X0893-41A W03X0893-14R
Dir Contact 40A W03X0893-41A
Contact 50A W03X0893-43A W03X0893-44A
Contact 60A W03X0893-43A W03X0893-44A
Ext Contact 40A W03X0893-43A W03X0893-21A
Ext Contact 60A W03X0893-43A W03X0893-21A
Gouging W03X0893-43A W03X0893-48A
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 8
LC65M Torch (Machine 7.5m)
(1pc) PTM-061A-CX-7M5A Head (1pc) W0300610R
Torch (Machine 15m) (1pc) PTM-061A-CX-15MA
Cooling Kit (blister 1pc) W03X0893-49R
Positioning tube (1pc) W0300603R
Cable (7.5m) (1pc) W0300605R
Positioning tube (Gear Rack) (1pc) W0300624R
Cable (15m) (1pc) W0300607R
Head (1pc) W0300610R
Connector (1pc) W03X0934-4R
Electrode (blister 5pcs)
Gas Distr. (blister 3pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-25A W03X0893-50R W03X0893-27A
50A W03X0893-25A W03X0893-50R W03X0893-28A
60A W03X0893-25A W03X0893-50R W03X0893-29A
Shielded 40A W03X0893-25A W03X0893-50R W03X0893-52A
Shielded 50A W03X0893-25A W03X0893-50R W03X0893-33A
Shielded 60A W03X0893-25A W03X0893-50R W03X0893-34A
Gouging W03X0893-25A W03X0893-50R W03X0893-39A
Retaining Cap (blister 1pc) Shield Cap
(blister 2pcs)
Cutting process 40A W03X0893-41A
50A W03X0893-41A
60A W03X0893-41A
Shielded 40A W03X0893-43A W03X0893-46A
Shielded 50A W03X0893-43A W03X0893-46A
Shielded 60A W03X0893-43A W03X0893-46A
Gouging W03X0893-43A W03X0893-48A
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 9
LC105 Torch (Hand 7.5m)
(1pc) PTH-101A-CX-7M5A Insulation Kit (blister 1pc) W03X0893-71R
Torch (Hand 15m) (1pc) PTH-101A-CX-15MA
Cable (7.5m) (1pc) W0300620R
Handle (1pc) W0300609R
Cable (15m) (1pc) W0300622R
Head (1pc) W0300618R
Connector (1pc) W03X0934-8R
Electrode (blister 5pcs)
Gas Distr. (blister 2pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A
60A W03X0893-60A W03X0893-70R W03X0893-62A
80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A
Contact 40A W03X0893-60A W03X0893-70R W03X0893-61A
Contact 60A W03X0893-60A W03X0893-70R W03X0893-62A
Contact 80A W03X0893-60A W03X0893-70R W03X0893-63A
Contact 100A W03X0893-60A W03X0893-70R W03X0893-64A
Ext Contact 40A W03X0893-57A W03X0893-58A
Ext Contact 60A W03X0893-57A W03X0893-59A
Ext Contact 80A W03X0893-57A W03X0893-72A
Ext Contact 100A W03X0893-57A W03X0893-73A
Gouging W03X0893-60A W03X0893-70R W03X0893-65A
Retaining Cap (blister 1pc) Spacer
(blister 2pcs) Shield Cap
(blister 2pcs)
Cutting process
40A W03X0893-66A W03X0893-14R W03X0893-68A
60A W03X0893-66A W03X0893-14R W03X0893-68A
80A W03X0893-66A W03X0893-14R W03X0893-68A
100A W03X0893-66A W03X0893-14R W03X0893-68A
Contact 40A W03X0893-66A W03X0893-67A
Contact 60A W03X0893-66A W03X0893-67A
Contact 80A W03X0893-66A W03X0893-67A
Contact 100A W03X0893-66A W03X0893-67A
Ext Contact 40A W03X0893-66A W03X0893-74A
Ext Contact 60A W03X0893-66A W03X0893-74A
Ext Contact 80A W03X0893-66A W03X0893-74A
Ext Contact 100A W03X0893-66A W03X0893-74A
Gouging W03X0893-66A W03X0893-69A
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 10
LC105M, LC105M GEAR RACK Torch (Machine 7.5m)
(1pc) PTM-101A-CX-7M5A Head (1pc) W0300619R
Torch (Machine 15m) (1pc) PTM-101A-CX-15MA
Insulation Kit (blister 1pc) W03X0893-71R
Positioning tube (Machine) (1pc) W0300603R
Cable (7.5m) (1pc) W0300621R
Positioning tube (Gear Rack) (1pc) W0300624R
Cable (15m) (1pc) W0300623R
Connector (1pc) W03X0934-8R
Electrode (blister 5pcs)
Gas Distr. (blister 2pcs)
Tip (blister 5pcs)
Cutting process
40A W03X0893-60A W03X0893-70R W03X0893-61A 60A W03X0893-60A W03X0893-70R W03X0893-62A 80A W03X0893-60A W03X0893-70R W03X0893-63A
100A W03X0893-60A W03X0893-70R W03X0893-64A Gouging W03X0893-60A W03X0893-70R W03X0893-65A
Retaining Cap (blister 1pc) Shield Cap
(blister 2pcs)
Cutting process 40A W03X0893-66A W03X0893-68A 60A W03X0893-66A W03X0893-68A 80A W03X0893-66A W03X0893-68A
100A W03X0893-66A W03X0893-68A Gouging W03X0893-66A W03X0893-69A
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 11
LC65 & LC105 Circle Kit (optional)
W0300699A LC Circle Kit (optional)
Torches Dimensions
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Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 12
