00 Cover TOC FNL TRIM - rmweldprod.com · without Spool Cover Spoolmate Service Parts/Consumables...

Item # Part # Description Quantity1 186 416 Trigger Switch 12 186 418 Plastic Handle (includes) 1

226 615 Nut 13 196 966 Spool Cover Assembly (consists of) 14 194 622 Spool Defense Shell 15 194 623 Spool Shaft 16 132 529 Bushing Resistance Rubber 17 194 625 Location Bushing 18 194 626 Adjusting Nut 19 — Ring, rtng C-clip .140 shaft x .015 thick 110 194 627 Locking Screw 111 187 239 Cover, drive roll 112 234 237 Cable/Gas Hose Assembly (includes) 113 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 1

231 107 Strain Relief 114 186 415 Press Arm with Shaft, c-clip washer 1

231 108 Cable Spring 115 187 238 Bearing 116 199 732 Push Roll (.023 in) 1

186 414 Push Roll (.030/.035 in) 1— Push Roll (.047 in) 1

17 199 731 Drive Roll (.023 in) 1186 413 Drive Roll (.030/.035 in) 1— Drive Roll (.047 in) 1

18 186 488 Key 119 186 410 Inlet Guide 120 048 834 Connector, cir clamp str rif 121 079 878 Connector & Sockets 122 194 631 Nut, brass 123 234 233 Gearbox Assembly 124 234 234 Motor 125 196 398 Buss Bar, interconnecting 126 — Pin, antirotation 127 — Contact Tip Adapter 128 186 404 Gun Tube Assembly (consists of) 129 234 348 Head Tube Assembly 130 206 363 Liner (guide spiral) 131 — Locking Nut 132 194 633 Barrel (radiator tube) 133 209 080 Screw, M4 x .07 x 5 mm 134 186 408 Gas Nipple 135 186 409 Gas Diffuser 136 199 730 Contact Tip, .023 1 (5 p/pkg)36 186 419 Contact Tip, .030 1 (5 p/pkg)37 186 406 Contact Tip, .035 (0.9 mm) 1

186 405 Nozzle38 246 380 Power Pin 139 079 974 O-ring 140 234 236 Connector Plug 141 111 400 Hose, SAE 1

233 701 Switch, with leads 1

Spoolmate™ 100 with Spool CoverService Parts/Consumables

Item # Part # Description Quantity1 186 416 Trigger Switch 12 186 418 Plastic Case 13 186 710 Knob, spool 14 186 415 Press Arm 15 187 238 Bearing 16 186 414 Push Roll 17 187 239 Cover 18 186 488 Key 19 186 413 Drive Roll 110 240 149 Cable/Gas Hose Assembly 111 048 834 Connector, cir clamp str rif 112 079 878 Connector & Sockets 113 172 171 (N/A) Fitting, hose brs barbed coupler 114 186 417 Motor 115 186 407 Head Tube 116 206 363 Liner 117 186 404 Barrel Assembly (consists of) 1

234 348 Head tube assembly 1206 363 Liner kit 1194 633 Radiator tube barrel 1209 080 Screw 1186 408 Gas nipple 1186 409 Gas diffuser 1186 419 Contact tip, .030 (0.8 mm) 1 (5 per package)

18 186 409 Gas Diffuser 119 199 730 Contact Tip, .023 (0.6 mm) 1 (5 per package)

186 419 Contact Tip, .030 (0.8 mm) 1 (5 per package)186 406 Contact Tip, .035 (0.9 mm) 1 (5 per package)

20 186 405 Nozzle 121 186 408 Gas Nipple 122 186 411 Insulator Ring 123 186 412 Gearbox Assembly 1

186 420 Switch Assembly with Connector 1

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Spoolmate 100 Spool Gun (with Spool Cover)

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3433

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Spoolmate Contact Tips

Part # Part #

Size100/185 200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

36 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 36 1/20/11 10:25 AM

without Spool CoverService Parts/Consumables Spoolmate™ 185

Item # Part # Description Quantity1 186 416 Trigger Switch 12 186 418 Plastic Case 13 186 710 Knob, spool 14 186 415 Press Arm 15 187 238 Bearing 16 186 414 Push Roll 17 187 239 Cover 18 186 488 Key 19 186 413 Drive Roll 110 240 149 Cable/Gas Hose Assembly 111 048 834 Connector, cir clamp str rif 112 079 878 Connector & Sockets 113 172 171 (N/A) Fitting, hose brs barbed coupler 114 186 417 Motor 115 186 407 Head Tube 116 206 363 Liner 117 186 404 Barrel Assembly (consists of) 1

234 348 Head tube assembly 1206 363 Liner kit 1194 633 Radiator tube barrel 1209 080 Screw 1186 408 Gas nipple 1186 409 Gas diffuser 1186 419 Contact tip, .030 (0.8 mm) 1 (5 per package)

18 186 409 Gas Diffuser 119 199 730 Contact Tip, .023 (0.6 mm) 1 (5 per package)

186 419 Contact Tip, .030 (0.8 mm) 1 (5 per package)186 406 Contact Tip, .035 (0.9 mm) 1 (5 per package)

20 186 405 Nozzle 121 186 408 Gas Nipple 122 186 411 Insulator Ring 123 186 412 Gearbox Assembly 1

186 420 Switch Assembly with Connector 1

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Spoolmate 185 Spool Gun(without Spool Cover)


Part # Part #

Size100/185200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

37phone orders 1-866-931-9731


Item # Part #185/3035

Part #250/3545 Description Quantity

1 186 416 186 416 Trigger Switch 12 186 418 186 418 Plastic Case (includes) 1

226 615 226 615 Nut 13 196 966 196 966 Spool Cover Assembly (consists of) 14 194 622 194 622 Spool Defense Shell 15 194 623 194 623 Spool Shaft 16 132 529 132 529 Bushing Resistance Rubber/Brake pad 17 194 625 194 625 Location Bushing 18 194 626 194 626 Adjusting Nut 19 — — Ring, rtng C-clip .140 shaft x .015 thick 110 194 627 194 627 Locking Screw 111 187 239 187 239 Cover, drive roll 112 240 149 240 149 Cable/Gas Hose Assembly (includes) 113 193 999 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 114 186 415 186 415 Press Arm with Shaft, c-clip washer 115 187 238 187 238 Bearing 116 199 732 — Push Roll (.023 in) 1

186 414 186 414 Push Roll (.030/.035 in) 1— 199 397 Push Roll (.047 in) 1

17 199 731 — Drive Roll (.023 in) 1186 413 186 413 Drive Roll (.030/.035 in) 1— 199 396 Drive Roll (.047 in) 1

18 186 488 186 488 Key 119 186 410 186 410 Inlet Guide 120 048 834 048 834 Connector, cir clamp str rif 121 079 878 079 878 Connector & Sockets 122 172 171 172 171 Fitting, hose brs barbed coupler 123 194 631 194 631 Nut, brass 124 186 412 199 395 Gearbox Assembly 125 186 417 186 417 Motor 126 196 398 196 398 Buss Bar, interconnecting 127 197 570 197 570 Pin, antirotation 128 196 848 196 848 Contact Tip Adapter 129 196 827 199 385 Gun Tube Assembly (consists of) 130 196 849 199 394 Head Tube Assembly 131 206 363 206 363 Liner (guide spiral) 132 196 847 196 847 Locking Nut 133 194 633 199 393 Barrel (radiator tube) 134 — — Screw, M4 x .07 x 5 mm 135 186 408 199 391 Gas Nipple 136 186 409 199 390 Gas Diffuser 137 199 730 — Contact Tip, .023 1 (5 p/pkg)37 186 419 199 387 Contact Tip, .030 1 (5 p/pkg)37 186 406 199 388 Contact Tip, .035 (0.9 mm) 1 (5 p/pkg)37 — 199 389 Contact Tip, .047 (1.2 mm) 138 186 405 050 622 Nozzle 1

195 539 — Gas Diverter Valve 1225 559 225 559 Cable Sheath 1

39 225 560 225 560 Cable Spring 140 226 614 226 614 Strain Relief 1

Item # Part # Description Quantity1 186 406 Contact tip, .035 1 (5 p/pkg)

186 419 Contact tip, .030 1 (5 p/pkg)199 7301 Contact tip, .023 1 (5 p/pkg)

2 186 405 Nozzle 13 186 409 Gas diffuser 14 243 294 Barrel 15 243 383 Locking nut 16 244 880 Head tube assembly 17 243 384 Liner 18 243 385 Gun tube assembly 19 243 388 Outlet guide pin, head tube 110 243 390 Contact adapter 111 243 391 Seal, gas valve 112 243 392 Bus bar 113 243 393 Pot, C std sft 1/T .5 w 10k ohm 114 243 451 Knob, pressure adjust 115 243 452 Drive roll .030/.035 (0.8mm/0.9mm) 1

136 1351 Drive roll VK groove .030-1/16 wire 116 243 464 Bushing, brs 117 243 458 Bearing, ball rdl sgl row 118 243 465 Press arm 119 243 466 Guide, inlet 120 243 467 Spring, press arm 121 243 470 Housing, wire drive 122 243 760 Drive motor/gear box 123 243 491 Strain relief, cable 124 243 716 Hose, gas internal 125 243 493 Ftg, gas barbed 126 243 492 Spring, cable 127 243 490 Knob, wire speed 128 243 489 Cable assembly, 20ft w/connector 129 217 292 Housing plug + pins (service kit) 130 056 851 Ftg, hose brs barbed nipple 3/16 tbg 1

010 606 Ftg, hose brs nut .625-18 RH 1056 108 Ftg, hose brs ferrule .450 ID x .718 L .262 DIA 1

31 194 626 Adjusting nut 132 132 529 Pad, brake 133 194 625 Location bushing 134 243 481 Shaft, spool 135 243 488 Locking screw, cover 136 243 487 Cover 137 243 486 Case, gun handles RH/LH 138 243 483 Trigger 139 243 482 Circuit card assembly, trigger switch 140 243 484 Spring, trigger 141 243 485 Pin, trigger 1

244 657 Hardware kit 11Optional

Spoolmate™ 200 with Spool CoverService Parts/Consumables

Spoolmate 200 Spool Gun (with Spool Cover)

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Part # Part #

Size100/185 200/3035 250/3545 Quantity

.023 (0.6 mm) 199 730 — 5 p/pkg

.030 (0.8 mm) 186 419 199 387 5 p/pkg

.035 (0.9 mm) 186 406 199 388 5 p/pkg

.047 (1.2 mm) — 199 389 5 p/pkg

SPOOL GUNS

38 fax orders 1-800-637-2314


Item # Part #185/3035

Part #250/3545 Description Quantity

1 186 416 186 416 Trigger Switch 12 186 418 186 418 Plastic Case (includes) 1

226 615 226 615 Nut 13 196 966 196 966 Spool Cover Assembly (consists of) 14 194 622 194 622 Spool Defense Shell 15 194 623 194 623 Spool Shaft 16 132 529 132 529 Bushing Resistance Rubber/Brake pad 17 194 625 194 625 Location Bushing 18 194 626 194 626 Adjusting Nut 19 — — Ring, rtng C-clip .140 shaft x .015 thick 110 194 627 194 627 Locking Screw 111 187 239 187 239 Cover, drive roll 112 240 149 240 149 Cable/Gas Hose Assembly (includes) 113 193 999 193 999 Spring, cmprssn .310 OD x .040 wire x 1.380 114 186 415 186 415 Press Arm with Shaft, c-clip washer 115 187 238 187 238 Bearing 116 199 732 — Push Roll (.023 in) 1

186 414 186 414 Push Roll (.030/.035 in) 1— 199 397 Push Roll (.047 in) 1

17 199 731 — Drive Roll (.023 in) 1186 413 186 413 Drive Roll (.030/.035 in) 1— 199 396 Drive Roll (.047 in) 1

18 186 488 186 488 Key 119 186 410 186 410 Inlet Guide 120 048 834 048 834 Connector, cir clamp str rif 121 079 878 079 878 Connector & Sockets 122 172 171 172 171 Fitting, hose brs barbed coupler 123 194 631 194 631 Nut, brass 124 186 412 199 395 Gearbox Assembly 125 186 417 186 417 Motor 126 196 398 196 398 Buss Bar, interconnecting 127 197 570 197 570 Pin, antirotation 128 196 848 196 848 Contact Tip Adapter 129 196 827 199 385 Gun Tube Assembly (consists of) 130 196 849 199 394 Head Tube Assembly 131 206 363 206 363 Liner (guide spiral) 132 196 847 196 847 Locking Nut 133 194 633 199 393 Barrel (radiator tube) 134 — — Screw, M4 x .07 x 5 mm 135 186 408 199 391 Gas Nipple 136 186 409 199 390 Gas Diffuser 137 199 730 — Contact Tip, .023 1 (5 p/pkg)37 186 419 199 387 Contact Tip, .030 1 (5 p/pkg)37 186 406 199 388 Contact Tip, .035 (0.9 mm) 1 (5 p/pkg)37 — 199 389 Contact Tip, .047 (1.2 mm) 138 186 405 050 622 Nozzle 1

195 539 — Gas Diverter Valve 1225 559 225 559 Cable Sheath 1

39 225 560 225 560 Cable Spring 140 226 614 226 614 Strain Relief 1

Spoolmate™ 185/ 3035 & 250/3545 with Spool CoverService Parts/Consumables

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Spoolmate 185/3035 and 250/3545Spool Gun (with Spool Cover)

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3534

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SPOOL GUNS

39phone orders 1-866-931-9731


XR™-A/Spoolmatic® 30A Options

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity147 174 300 161 Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item

1 005 417 005 417 Nut, retaining ring 12 005 432 005 432 Nozzle, curve with collar 23 148 158 148 158 Insulator, nozzle 24 148 155 148 155 Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved 2

148 154 148 154 Tip, cont sl 3/64 (1.19 mm) wire curved 2148 156 148 156 Tip, cont sl 1/16 (1.6 mm) wire curved 2

5 — 136 748 Nut, compression 16 — 185 110 Adapter, quick-change contact tip 17 — 193 794 Kit, nozzle adapter 18 148 151 148 151 Wrench (short length), nut retaining tip contact 1

— 222 462 Kit, 50 degree head tube (air-cooled), Machine Sales Item 1— 222 464 Kit, 50 degree head tube (water-cooled), Machine Sales Item 1

Item # Part # Description Kit Quantity222 735 Kit, Flex Head 10 in for XRA

1 199 613 Nozzle, Brass 5/8 in Orifice Tapered 12 See Page 45 Contact Tip 13 206 195 Diffuser, .281/.312 Od Fastip 1/8 Tip Recess 14 198 856 Insulator, Nozzle 15 222 839 (N/A) Torch, Flex 16 134 800 O-Ring, .614 ld x .070 CS 70 Duro Buna-N 27 222 855 Kit, Liner (Includes) 1

222 853 Liner, Nylon .030-.045 Wire x 11.625 1222 854 Liner, Nylon .047-.062 Wire x 11.625 1

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity8 136 821 — Wrench (standard length), nut tip contact 19 See page 45 See page 45 Nozzle 110 144 862 144 862 Extension Nozzle 111 130 632 130 632 Insulator, ring 112 See page 45 See page 45 Contact Tip 113 136 748 — Nut, compression 114 136 431 — Adapter, contact tube 1

— 209 875 Diffuser, FasTip slotted 115 153 667 153 667 Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg 1 (Old Style) / 2 (New Style)16 140 665 212 679 Tube, head flexible (includes) 117 134 800 134 800 O-Ring, .614 ID x .070CS 218 131 171 131 171 Tubing, npm convoluted 7.100 lg x .740 ID cuffs 119 138 255 222 853 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black 1

132 682 222 854 Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow 1— 212 401 Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 1

20 — 134 799 O-Ring, .176 ID x .070CS 121 — 212 680 (N/A) Flex torch (inside tubing) 1

Wire Diameter Steel / Aluminum FasTip Contact Tip I.D.

XR-Pistol Drive Rolls

XR-Pistol All-WireDual Groove Drive Rolls

XR-ControlDrive Rolls Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #183 357 #136 135 #194 118 #191 065 15 ft (4.6 m) or

.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #183 357 #136 135 #194 118 30 ft (9.1 m)

.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #183 357 #136 135 #196 301 (.040) #191 066 50 ft (15.2 m)

.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #183 358 #136 135 #194 119 (.047) #197 440 500 ft (152 m)

.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #183 358 #136 135 #195 591

(New Style)432

15 6 7

(Old Style)

SXA Curved Nozzle Kit

16 (Includes item 18)

SX Flex Head Kit

17

12 13 14 15

19 18

(Old Style)

(New Style)

9 10 11

15

2017

12 14

18 1921

8

New style Spoolmatic effective with serial number LE239243.

New style XR effective with serial number LE033395.

1 2 3 764 5

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D.Gun HeadTube Liner

.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (1.0 mm) #135 427 #136 682

.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #136 682

.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.0 mm) #135 429 #136 683

.062 in (1.6 mm) .081 in (2.1 mm) #135 425 (B) .073 in (1.0 mm) #135 426 #136 683

SPOOL GUNS

40 fax orders 1-800-637-2314


Item # Part # (Old Style) Part # (New Style) Description Kit Quantity147 174 300 161 Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item

1 005 417 005 417 Nut, retaining ring 12 005 432 005 432 Nozzle, curve with collar 23 148 158 148 158 Insulator, nozzle 24 148 155 148 155 Tip, cont sl .030 – .035 (0.8 – 0.9 mm) wire curved 2

148 154 148 154 Tip, cont sl 3/64 (1.19 mm) wire curved 2148 156 148 156 Tip, cont sl 1/16 (1.6 mm) wire curved 2

5 — 136 748 Nut, compression 16 — 185 110 Adapter, quick-change contact tip 17 — 193 794 Kit, nozzle adapter 18 148 151 148 151 Wrench (short length), nut retaining tip contact 1

— 222 462 Kit, 50 degree head tube (air-cooled), Machine Sales Item 1— 222 464 Kit, 50 degree head tube (water-cooled), Machine Sales Item 1

Item # Part # Description Kit Quantity222 735 Kit, Flex Head 10 in for XRA

1 199 613 Nozzle, Brass 5/8 in Orifice Tapered 12 See Page 45 Contact Tip 13 206 195 Diffuser, .281/.312 Od Fastip 1/8 Tip Recess 14 198 856 Insulator, Nozzle 15 222 839 (N/A) Torch, Flex 16 134 800 O-Ring, .614 ld x .070 CS 70 Duro Buna-N 27 222 855 Kit, Liner (Includes) 1

222 853 Liner, Nylon .030-.045 Wire x 11.625 1222 854 Liner, Nylon .047-.062 Wire x 11.625 1

Item # Part # (Old Style) Part # (New Style) Description Kit Quantity8 136 821 — Wrench (standard length), nut tip contact 19 See page 45 See page 45 Nozzle 110 144 862 144 862 Extension Nozzle 111 130 632 130 632 Insulator, ring 112 See page 45 See page 45 Contact Tip 113 136 748 — Nut, compression 114 136 431 — Adapter, contact tube 1

— 209 875 Diffuser, FasTip slotted 115 153 667 153 667 Clamp, Sst bundle dia 2.00 x .18 wide x 7.90 lg 1 (Old Style) / 2 (New Style)16 140 665 212 679 Tube, head flexible (includes) 117 134 800 134 800 O-Ring, .614 ID x .070CS 218 131 171 131 171 Tubing, npm convoluted 7.100 lg x .740 ID cuffs 119 138 255 222 853 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 11.625 lg, black 1

132 682 222 854 Liner, teflon .047 – .062 (1.2 – 1.6 mm) wire x 11.625 lg, yellow 1— 212 401 Liner, phos bronze .030 – 1/16 (0.8 – 1.6 mm) wire x 11.249 1

20 — 134 799 O-Ring, .176 ID x .070CS 121 — 212 680 (N/A) Flex torch (inside tubing) 1

XR™/XR-M, Spoolmatic® 15/30A FasTip™ Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.


XR-Pistol Drive Rolls

XR-Pistol All-WireDual Groove Drive Rolls




.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #183 357 #136 135 #196 301 (.040) #191 066 50 ft (15.2 m)


.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #183 358 #136 135 #195 591

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables. XR™/XR-M, Spoolmatic® 15/30A Consumables

1. Head Tube Liner #212 156 2. O-Ring .614 ID #134 800 3. Barrel Assembly (Air-cooled) #221 087 4. Barrel Pistol Insulator #219 795 5. Outer Insulating Jacket #219 794 6. Nozzle Insulator #232 284

7. Diffuser #227 749(B)

8. Contact Tip (See chart below) 9. Nozzle (Standard) #199 613(B)Available in bulk quantities — see page 22.Note: For optional consumables see page 45.

1 2 4 5 6 7 8 9 10 11 12 13 143 3

#193 142 Barrel Assembly

1. Head Tube Liner (See chart below) 2. O-Ring .614 ID #134 800 3. O-Ring .176 ID #164 485 4. Barrel Adapter (Air-cooled) #164 423 5. Set Screw #602 172 6. Jam Nut (Air-cooled) #058 685 7. Head Tube (Air-cooled) #164 422 8. Set Screw (Air-cooled) #604 612 9. Contact Tip Adapter #164 421 10. Collet Nut #136 748

11. Contact Tip (See chart below) 12. Barrel Extension (Air-cooled) #156 821 13. Nozzle Extension (Air-cooled) #144 862 14. Nozzle (Standard) #050 622(B)

Wrench (Not shown) #136 821(B)Available in bulk quantities — see page 22.Note: To use new FasTip tips, use Gas Diffuser #209 875 and Head Tube Liner #212 523.Note: For optional nozzles see page 45.

1 2 4 6 83

#231 523 Air-Cooled Assembly Kit (Illustrated above)#231 524 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

7 95

Spoolmatic effective with serial number LE239243

XR effective with serial number LE033395

For guns between LC259177 and LE239243, call Miller parts for information.

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D.Gun HeadTube Liner

.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (1.0 mm) #135 427 #136 682

.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #136 682

.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.0 mm) #135 429 #136 683

.062 in (1.6 mm) .081 in (2.1 mm) #135 425 (B) .073 in (1.0 mm) #135 426 #136 683

Spoolmatic serial numbers KD376404 - LC259177

XR prior to serial number LC373469

SPOOL GUNS

41phone orders 1-866-931-9731



XR-Edge Drive Rolls

Optional IsolatedXR-Edge Drive Rolls




.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #196 302 #198 436 (N/A) #196 301 (.040) #191 066 50 ft (15.2 m)


.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #194 117 #198 438 #195 591

Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D.Gun HeadTube Liners

Aluminum FeedCable Liners

.030 in (0.8 mm) .041 in (1.0 mm) #135 428 (B) .036 in (0.9 mm) #135 427 #193 793 #191 065 30 ft (9 m)

.035 in (0.9 mm) .052 in (1.3 mm) #135 430 (B) .041 in (1.0 mm) #147 314 (B) #193 793 #191 066 50 ft (15.2 m)

.040 in (1.0 mm) .052 in (1.3 mm) #135 430 (B) — #193 793 #197 440 500 ft (152 m)

.047 in (1.2 mm) .061 in (1.5 mm) #135 424 (B) .052 in (1.3 mm) #135 429 #193 792

(B)Available in bulk quantities — see page 22.Air-cooled parts breakdown and gun shown.Consult owner’s manual for water-cooled parts and consumables. XR™-Edge Consumables

(B)Available in bulk quantities — see page 22.Air-cooled parts breakdown and gun shown.Consult owner’s manual for water-cooled parts and consumables.XR™-Edge FasTip™

Consumables

Item #Part #XR-15/30

Part #Spoolmatic 1,2,3 Description Quantity

1 112 704 058 678 Adapter, contact tube 12 112 885 009 541 Adapter, barrel 13 602 172 — Screw, set stl sch 10-32 x .187 cup point 1

— 604 771 Screw, set stl sch 10-32 x .125 cup point 44 112 708 — Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 1

112 707 — Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 1— 058 681 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 1— 058 682 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 1

5 058 685 058 685 Nut, jam nozzle extension 16 058 676 058 676 Nut, brs cprsn .438-20 17 050 638 050 638 Tube, cont sl .030 (0.8 mm) wire x 4.000 1 (5 per pkg)

094 259 094 259 Tube, cont sl .035 (0.9 mm) wire x 4.000 1 (5 per pkg)094 260 (B) 094 260 (B) Tube, cont sl .047 (1.2 mm) wire x 4.000 1 (5 per pkg)050 637 050 637 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 1 (5 per pkg)

8 156 821 156 821 Extension, barrel 2.875 lg 19 144 862 144 862 Extension, nozzle 110 050 622 (B) 050 622 (B) Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg 1 (2 per pkg)11 050 115 050 115 Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg 1 (2 per pkg)12 050 116 050 116 Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg 1 (2 per pkg)13 009 925 009 925 Nozzle, spot outside corner .937 ID x 2.375 114 000 443 000 443 Nozzle, spot inside corner 115 004 466 004 466 Nozzle, spot flat, 1-3/8 orf (35 mm) 116 000 442 000 442 Nozzle, spot flat, 15/16 orf (24 mm) 1

050 960 050 960 Wrench 1053 131 053 131 Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) 1194 4051 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 715) 15 ft194 4101 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 716) 30 ft191 065 — Replacement Liner, gun feed cable .187 OD x .110 ID 32 ft191 066 — Replacement Liner, gun feed cable .187 OD x .110 ID 50 ft197 440 — Replacement Liner, bulk gun feed cable .187 OD x .110 ID 500 ft191 061 — Replacement Tubing, gun liner carrier 15 ft191 062 — Replacement Tubing, gun liner carrier 30 ft191 063 — Replacement Tubing, gun liner carrier 50 ft156 486 (N/A) — Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes 1

1Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.(B)Available in bulk quantities — see page 22 for more information.

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#231 525 Air-Cooled Assembly Kit (Illustrated above)#231 526 Water-Cooled Assembly Kit (Not shown, consult owner’s manual)

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2

3

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XR from serial number KK082113 to LC373468

XR from serial number LC373394 to LE033394

6. Insulator #185 097 7. Gas Diffuser #209 875 7. Heavy-Duty Gas Diffuser (Optional) #202 283 8. Contact Tip (See chart below) 9. Adapter Jam Nut #185 102 10. Nozzle (Standard) #197 728

Note: For optional nozzles see page 45.

1. Head Tube Liner (See chart below) 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111 6. Insulator #185 097

7. Gas Diffuser #185 110 8. Collet Nut #136 748 9. Contact Tip (See chart below) 10. Adapter Jam Nut #185 102 11. Nozzle Adapter #185 105 12. Nozzle (Standard) #185 100 Wrench (Not shown) #136 821

Note: For optional nozzles see page 45.

1. Head Tube Liner #212 523 2. Head Tube O-Ring #191 191 3. Lock Nut #185 111 4. Head Tube (Air-cooled) #221 514 5. Outer Insulating Jacket #220 103

6. Nozzle Insulator #232 284 7. Gas Diffuser #227 749 8. FasTip™ Contact Tip (See chart below) 9. Nozzle (Standard) #199 613

Note: For optional consumables see page 45.

XR effective with serial number LE033395

1. Head Tube Liner #212 523 2. Liner O-Ring #164 485 3. Head Tube O-Ring #191 191 4. Head Tube (Air-cooled) (Not available — must update to new style with Assembly Kit #231 525 shown below.) 5. Lock Nut #185 111

SPOOL GUNS

42 fax orders 1-800-637-2314


Item #Part #XR-15/30

Part #Spoolmatic 1,2,3 Description Quantity

1 112 704 058 678 Adapter, contact tube 12 112 885 009 541 Adapter, barrel 13 602 172 — Screw, set stl sch 10-32 x .187 cup point 1

— 604 771 Screw, set stl sch 10-32 x .125 cup point 44 112 708 — Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 4.125 1

112 707 — Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 4.125 1— 058 681 Liner, teflon .030 – .035 (0.8 – 0.9 mm) wire x 5.187 1— 058 682 Liner, teflon .047 – 1/16 (1.2 – 1.6 mm) wire x 5.187 1

5 058 685 058 685 Nut, jam nozzle extension 16 058 676 058 676 Nut, brs cprsn .438-20 17 050 638 050 638 Tube, cont sl .030 (0.8 mm) wire x 4.000 1 (5 per pkg)

094 259 094 259 Tube, cont sl .035 (0.9 mm) wire x 4.000 1 (5 per pkg)094 260 (B) 094 260 (B) Tube, cont sl .047 (1.2 mm) wire x 4.000 1 (5 per pkg)050 637 050 637 Tube, cont sl 1/16 (1.6 mm) wire x 4.000 1 (5 per pkg)

8 156 821 156 821 Extension, barrel 2.875 lg 19 144 862 144 862 Extension, nozzle 110 050 622 (B) 050 622 (B) Nozzle, 5/8 orf (15.9 mm) x 1-5/8 lg 1 (2 per pkg)11 050 115 050 115 Nozzle, 1/2 orf (12.7 mm) x 1-5/8 lg 1 (2 per pkg)12 050 116 050 116 Nozzle, 13/16 (20.6 mm) orf x 1-5/8 lg 1 (2 per pkg)13 009 925 009 925 Nozzle, spot outside corner .937 ID x 2.375 114 000 443 000 443 Nozzle, spot inside corner 115 004 466 004 466 Nozzle, spot flat, 1-3/8 orf (35 mm) 116 000 442 000 442 Nozzle, spot flat, 15/16 orf (24 mm) 1

050 960 050 960 Wrench 1053 131 053 131 Drive Roll, V-knurl .030–1/16 (0.8–1.6 mm) 1194 4051 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 715) 15 ft194 4101 — Complete Conduit Assemblies with Liner and Fittings (replaces #112 716) 30 ft191 065 — Replacement Liner, gun feed cable .187 OD x .110 ID 32 ft191 066 — Replacement Liner, gun feed cable .187 OD x .110 ID 50 ft197 440 — Replacement Liner, bulk gun feed cable .187 OD x .110 ID 500 ft191 061 — Replacement Tubing, gun liner carrier 15 ft191 062 — Replacement Tubing, gun liner carrier 30 ft191 063 — Replacement Tubing, gun liner carrier 50 ft156 486 (N/A) — Conversion Kit, converts XRs with 4" contact tubes to 1-7/16" tubes 1

1Updates XRs from one-piece conduit (#112 715 or #112 716) to new style configuration that features replaceable feed cable liners and improved feedability.(B)Available in bulk quantities — see page 22 for more information.

XR™- 15/XR™-30 and Spoolmatic® 1,2,3 Service Parts/Consumables

15

2 34

67

89

14

15

16

10

11

12

13

XR-15/XR-30

23

1

SpoolmaticSpool Gun

4

XR-15/30: Effective with serial number JH-247300 though KC-171636.

SPOOL GUNS

43phone orders 1-866-931-9731



Drive Rolls

Idler Rolls

Inlet Guides

Air-Cooled Head Tube Liner Short Barrel,4 in (102 mm)

Air/Water Cooled Head Tube Liner Long Barrel,6 in (152 mm) Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) .041 in (1.0 mm) #206 186 #227 434 #227 439 #227 408 #227 161 #229 674 #229 887 15 ft (4.6 m)

.040 in (1.0 mm) / .035 in (0.9 mm) .047 in (1.2 mm) #206 187 #227 434 #227 439 #227 408 #227 161 #229 674 #229 891 25 ft (7.6 m)

.045 in (1.2 mm) / – .053 in (1.3 mm) #206 188 #227 434 #227 439 #227 408 #230 239 #229 431 #232 321 35 ft (10.6 m)

.052 in (1.3 mm) / .047 in (1.2 mm) .061 in (1.5 mm) #206 189 (B) #227 434 #227 439 #227 408 #230 239 #229 431 #233 999 Long*

.062 in (1.6 mm) / – .071 in (1.8 mm) #206 190 #227 434 #227 710 #230 711 #230 239 #229 431 #233 998 Short*(B)��Available in bulk quantities — see page 22 for more information.*Optional phos bronze liners.

Wire Diameter Steel / Aluminum

Contact Tips (10 pack) Steel / Aluminum Drive Rolls Idler Rolls

Air/Water Cooled Head Tube Liner Long Barrel, 6 in (152 mm) Cable Liners

.035 in (0.9 mm) / .030 in (0.8 mm) T-035 / – #227 434 #230 708 #229 674 #229 887 15 ft (4.6 m)

.040 in (1.0 mm) / .035 in (0.9 mm) – / T-035AL #227 434 #230 708 #229 674 #229 891 25 ft (7.6 m)

.045 in (1.2 mm) / – T-045 / T-047AL #227 434 #230 708 #229 431 #232 321 35 ft (10.6 m)

.052 in (1.3 mm) / .047 in (1.2 mm) – / – #227 434 #230 708 #229 431 #233 999 Long*

.062 in (1.6 mm) / – T-062 / T-062AL #227 434 #230 708 #229 431 #233 998 Short*Air-cooled parts breakdown and gun shown. Consult owner's manual for water-cooled parts and consumables. *Optional phos bronze liners.

XR™-Aluma-Pro™ Consumables

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.

Air-cooled parts breakdown and gun shown. Consult owner’s manual for water-cooled parts and consumables.XR™-Aluma-Pro Plus™

Consumables

OM-245 892 Page 24

Figure 8-3. (Air) Head Tube Assembly Of AlumaPro Plus Gun

1

2

3 4 5 6 7 8

1. Head Tube Liner #230 242 2. Head Tube O-Ring #191 191 3. Insulator #227 416 4. Lock Nut #227 168 5. Insulating Jacket, Long #229 673

6. Diffuser D-1AP 7. Contact Tip (See chart below) 8. Nozzle (Standard) N5818-C

1. Head Tube Liner (See chart below) 2. Head Tube O-Rings #230 969 3. Lock Nut #227 168 4. Insulator Ring Rear #227 416 5. Head Tube Short #227 158 Head Tube Long #229 672

6. Insulating Jacket, short #227 159 Insulating Jacket, long #229 673 7. Gas Diffuser #229 670 8. FasTip™ Contact Tip (See chart below) 9. Nozzle (Standard) #198 855

Note: For optional consumables see page 45.

1

34

5 6 7 8 9

2

#231 519 Air-Cooled Assembly KitShort Barrel, 4 in (102 mm)

#231 518* Air-Cooled Assembly KitLong Barrel, 6 in (152 mm)

XR-Aluma-Pro Plus

XR-Aluma-Pro

XR Python call MK at 949-863-1234

#245 979 Air-Cooled Assembly Kit, Long Barrel

SPOOL GUNS

44 fax orders 1-800-637-2314

03_SpoolGuns_FNL_TRIM.indd 44 1/24/11 4:50 PM

XR™-Edge Nozzles (Serial Numbers KK082113 - LE033394)

#197 7285/8 in (16 mm) orifice (Standard w/water-cooled gun)

#185 1001

5/8 in (16 mm) orifice (Standard with air-cooled gun)

#193 7901/2 in (13 mm) orifice (Standard w/water-cooled gun)

#050 1161

13/16 in (21 mm) orifice

#000 4431

Spot inside corner#009 9251

Spot outside corner#000 4421

Spot flat 15/16 in (24 mm) orifice

#004 4661

Spot flat 1-3/8 in (35 mm) orifice

1Can use with water-cooled guns, Nozzle Adapter Kit #193 794 required.

#050 11613/16 in (21 mm) orifice (2 per pkg)

#050 622(B)

5/8 in (16 mm) orifice (Standard) (2 per pkg)

#050 115 1/2 in (13 mm) orifice (2 per pkg)

#000 443Spot inside corner

#009 925Spot outside corner

#000 442Spot flat 15/16 in(24 mm) orifice

#004 466Spot flat 1-3/8 in (35 mm) orifice

XR™/Spoolmatic® 30A Nozzles (Serial Numbers KD376404-LC259177) Contact Tips

(10 p/pkg) (25 p/pkg) Description

Heavy-Duty FasTip™ #223 016 #206 186 .030/.035 in

(0.8/0.9 mm)aluminum wire

#223 017 #206 187 .035/.040 in (0.9/1.0 mm) aluminum wire

#223 018 #206 188 .040/.045 in (1.0/1.2 mm) aluminum wire

#223 019 #206 189 (B) .052 in (1.3 mm) or3/64 in (1.2 mm) aluminum wire

#223 200 #206 190 1/16 in (1.6 mm)

— #206 191 .068 in (1.7 mm) or1/16 in (1.6 mm) aluminum wire

Tapered FasTip™

— #209 026 .030/.035 in (0.8/0.9 mm)aluminum wire

— #209 027 .035/.045 in (0.9/1.2 mm) aluminum wire

— #209 028 3/64 in (1.2 mm) — #209 029 .052 in (1.3 mm) — #209 030 1/16 in (1.6 mm) (B) Available in bulk quantities — see page 22

for more information.

Spot NozzlesInside Corner(#176 240)

Flat(#176 238 N/A)

Outside Corner(#176 242N/A)

Heavy-DutyFasTip™ Contact Tips

.030 – .068 Wire

Spot Diffuser(#209 099)

Copper 5/8" Orifice15/16" O.D. (#207 313)

Heavy-Duty 5/8" OrificeBrass (#199 614)

Copper (#199 618)

Heavy-Duty 3/4" OrificeBrass (#199 612)

Copper (#199 617)

1/2" OrificeBrass (#199 610)

Copper (#199 615)

Standard NozzleScrew-On 5/8" Orifice

Brass (#199 613)Copper (#198 855)

3/4" OrificeBrass (#199 611)

Copper (#199 616)

Screw-On Nozzles

Heavy-DutyFasTip™ Contact Tips

.030 – .068 Wire

Flush(#206 196)

1/4" Recess(#210 664)

Flush(#231 512)

1/4" Recess(#231 511)

Standard Diffuser1/8" Recess (#206 195)

FasTip™

Extended Collar Diffuser

1/8" Recess(#227 749)

Standard Insulator(#198 856)

Collared Insulator(#232 284)

Optional Head Tubes

XR-A Spoolmatic6.0" Straight Head Tube

(#221 087)

XR-W6.0" Straight Head Tube

(#221 519)

XR-A Edge6.0" Curve Head Tube

(#221 514)

XR-W Edge6.0" Curve Head Tube

(#221 513)1/2" Orifice(#209 036)

3/8" Orifice(#209 035)

Screw-On CopperTapered Nozzles

TaperedFasTip™ Contact Tips

.030 – 1/16" Wire

Note: Standard gun components are in blue type.

For a complete parts listing:

see pages 40– 42

New Style XR™-EDGE and XR™ /Spoolmatic® FasTip™ Consumables

SPOOL GUNS

45phone orders 1-866-931-9731

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