Îßáéßåçìå Ñíêóòçíìñ - TART · 2015. 6. 15. · • foam polyethylene (PE) •...

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1. INTRODUCTION

TART, s.r.o. has rich experience in the field of

packaging.

Due to our wide range of materials, well-coor-

dinated and highly qualified specialists, and

a strong technological background, we have

the ideal environment for a complete solution

to a customer’s packaging requirements.

The objective of the Division of Packaging

Solutions is to analyze, design and realize

an optimal solution in the field of packaging

for a customer‘s specific product.

In the period of its existence, our team has

managed to satisfy hundreds of demanding

requirements from business partners, mainly

in the automotive branch and the electrotech-

nical industry. The high-quality of our pro-

ducts is evident by the continually growing

number of satisfied customers.

C O N T E N T

1. I N T R O D U C T I O N

2. PAC K AG I N G P R O D U C T I O N P R O C E S S

3. V. I . C . O.® S y S T E m

4. R E f E R E N C E S

5. m A I N m AT E R I A L S U S E D

6. PAC K AG I N G S O LU T I O N S

6 .1 . S TAC K A B L E B OX E S

6 .2 . m E G A B OX E S

6.3 . E X PA N D E D m AT E R I A L PAC K AG E S

6.4 . L A m I N AT E D B AG S A N D S AC K S

6.5 . C A R TO N S

6.6 . S H A P E D P I E C E S A N D f I X AT I O N S

6.7 . VAC U U m f O R m E D PAC K AG E S A N D f I L L I N G S

6.8 . P R OT E C T I V E f I L m S

6.9 . G R I D S A N D D I V I D E R S

6.10. I N T E R L Ay E R S

6.11. S E W N I N S E R T S

6.12. m E TA L CO N S T R U C T I O N S

6.13. PA L L E T S

7. OT H E R D I V I S I O N S O f TA R T

8. CO N TAC T

analýza produktu,jeho výroby

a logistického procesu

design optimálníhořešení výroby

prototypů

praktické zkoušky prototypů

výroba obalů dle osvědčených

prototypů

dodávky obalů zákazníkoviJust In Time

v rámci servisu monitorování, analýza a zdokonalování obalů

2. Packaging Production Process

The packaging production process consists of several successive steps:

Each individual project begins with a detailed analysis of an actual or planned product, its production, logistic process (handling, transport, storage etc.) and other customer specific requirements.

Together with our design center, an optimal solution is proposed upon information gained, and package prototypes are produced on the basis of this solution.

Upon the customer‘s agreement, the prototypes are then subjected to practical testing.

Suitable prototypes, agreed on by the customer, are put into production.

finished packages are delivered on the date and in the amount specified by the customer.

The use of packages is continually monitored, analyzed and improved within the service.

1

2

3456

ANALYSIS

DESIGN

TESTING

PRODUCTION

DELIVERY

SERVICE

Proposed and realized solutions must conform to a number of assumptions:

• absolute protection against damage during handling and transport

• optimal protection of sensitive, visible, and varnished parts

• long life and resistance of packages

• simple package handling

• reduction in costs arising from handling and transport

• easy recycling

Well-established logistic and distribution centers enable our business partners to be provided by the delivery service Just In Time (JIT). We thus help reduce costs of package storage and in-plant logistics.

3. V.I.C.O.® System

The V.I.C.O.® (Value Inside Checkpoint Outside) system is an integrated system of tailor-made returnable packages. Implementing the V.I.C.O. System brings a lot of benefits:

• saving packaging materials

• time saving in production

• quick identification

• damage risk reduction

• effective transport

• rational handling

• elimination of waste

• certified quality management system ISO 9001-2009

• implementation of a system of ecological approach ISO 14 000

The V.I.C.O.® system helps strengthen the logic of your logistics.

Two of our V.I.C.O.® system packaging solutions received the “Package of the year” award.

4. References

The best indication of our product and service quality within the Division of Packaging Solutions is our long-term cooperation with our many satisfied business partners:

• AUTOmOTIVE LIGHTING

• BOSCH DIESEL

• CONTINENTAL

• fAURECIA

• fOXCONN

• HONEyWELL

• I NVENTEC

• mAGNA

• mEOPTA

• PANASONIC

• SIEmENS

• ŠKODA AUTO

• TPCA

• VISTEON – AUTOPAL

• WISTRON

And plenty of others...

5. Main materials used

modern materials, which conform to the highest demands on product protection, are used for the development of transport and storage packages. The materials may be mutually combined, and they have numerous specific advantages.

• hollow polypropylene (plastic board)

• corrugated board (two/three/five-layer board, event. seven-layer board)

• expanded materials – polystyrene, polypro-pylene

• PVC films

• reticulated and non-reticulated foams

• woven and nonwoven fabrics (PES, PAD, PVC, Tyvek, Spunbond etc.)

• vacuum-formed materials (ABS, PE, PP)

• PE films (bubble, with lamination etc.)

These suitably combined materials create packages that fully comply with customers’ requirements and bring them a lot of benefits.

Plastic boxes are produced in a wide range of varieties according to customer specific requirements. When combined with other materials, they pro-vide full protection of packaged items. In addition, plastic boxes enable simple handling and storing (stacking). The great advantage of these packages (contrary to KLT boxes) is that their dimensions may be adjusted.

Used materials:• hollow polypropylene

Types:• all sides closed• open top box, one or two sides opened• with a lid• with a film/fabric top cover

Options:• inner fixation with grids, sewn inserts, EPE, EPS and other materials used

for fixation of items in the box• handles, grips• stackable frames, edges• document case• box identification - printing or labels

vide full protection of packaged items. In addition, plastic boxes

PPmaterial

6. Packaging Solutions

6.1. Stackable boxes

The In-process transport box received the “Package of the Year 2005” award.

Large-volume collapsible boxes replace usual steel containers and gitterbo-xes. There are three parts: the lid, the pallet, and the collapsible protective enclosure. These light-weight megaboxes have a high load capacity and soli-dity. Other benefits of the returnable packaging system are its long durability, easy assembly and handling, and great reduction in volume during storage and transport of empty containers.

Used materials:• polyethylene (palett and lid)• polypropylene (sleeve)

Types:• with a steel pallet for maximum

load• with a double protective enclosure

for maximum resistance

Options:• inner fixation: grids, sewn inserts,

EPE, EPS and other materials used for fixing items in the box

• lockable lid• opening front side or sides• box identification - printing or

labels• integrated document case

6.2. Megaboxes PP


material

The Large-volume collapsible box F-GIBOX received the “Package of the Year 2006” award.

EPS , EPP


Expanded materials are materials injected into customer-spe-cific forms. These are light materials with excellent protective characteristics; they are washable and fully recyclable. They are used as inserts into outer plastic or board packages or as self-supporting frames and boxes. They perfectly fix and protect the product and they also fill voids.This package type is designed for a larger series of products.

Used materials:• expanded polystyrene• expanded polypropylene

Filling and fixation

Types: • shaped pieces of different shape

and size

Options:• identification - labels or stamping• ESD version

Stacking boxes

Types: • box (with a lid)• self-supporting frame

with fixation• box with integrated fixation

Options:• ESD version• washable• identification - labels or stamping• document case

6.3. Expanded material packages

• self-supporting frame

• box with integrated fixation

material

Laminated bags and sacks are used mainly for the protection of products against scratching (monitors, screens, PC components...). Laminated materi-als combine the advantages of several package types.

Used materials:• HDPE/LDPE film• bubble film• foam polyethylene• paper

Options:• different sizes• ESD version• printing (one-sided, two-sided,

single colour, multi-colour, customer-specific)• vent holes, perforation

HDPE/LDPE, PE, PAP


6.4. Laminated bags and sacks

Cartons are the most frequently used type of outer packaging. They make logistics easier and protect the product during handling and storage thanks to inner protective units such as grids, fillings, fixation etc.The advantage of cartons is their wide range of available sizes and types; they are light-weight and easy to store when empty.

Used materials:• three/five/seven-layer board with various combinations of flutes

Types:• one-piece box• box with a lid• open box

Options:• box identification - labels, printing or document case• various colour design• possibility for cut-outs (recessed grips, look holes etc.)

PAP


6.5. Cartons

material

material

Used mainly for fixation in the automotive and electrotechnical industries, these are fixing inserts, fillings or grids and they make the bottom or sides of the box softer. foam PE may be heat-welded, which enables the pro-duction of complex designs. Such packaging is suitable for a smaller and middle series of products.

Used materials:• foam polyethylene (PE)• corrugated board

Types: • simple shape cut-outs• complex cut-outs for fixation of single parts• collapsible fixation structures• shaped pieces of both materials

Options:• printing (handling symbols, recycling symbols etc.) • ESD version

PE, PAP


6.6. Shaped pieces and fixations

• shaped pieces of both materials

material

These are transport and automated containers, pads and interlayers. They are characterized by their high strength and accuracy even in products with complex shapes. These containers and interlayers have smooth or textured bottoms and they are designed to be easily stackable. Vacuum-formed pa-ckages and fillings are suitable for a larger series of products.

Protective films are attached directly to the protected part of a product and they protect against scratching, soiling or ESD. They are applied mainly on visible parts of the product (glass, plastic, metal, porcelain, fine wood, etc.).

Used materials:• LDPE films

Types: • shaped cut-outs• rolls

Options:• different colour design• UV protection• printing

Used materials:• polystyrene• polypropylene• ABS

Types:• separate shaped interlayers• self-supporting boxes with integrated fixation

Options:• ESD version• washable• identification - labels or stamping

6.7. Vacuum-formed packages and fillings

6.8. Protective self-adhesive LDPE films

PSH, PP, ABS

LDPE



material

material

Grids are used for the fixation and separation of single product units. In the majority of cases, they are collapsible, so they save space and reduce the costs of travel and storage.

Used materials:• hollow polypropylene• corrugated board• polyethylene

Types:• simple grid• grid with a bottom or with a frame• grid integrated into the box

Options: • foam or fabric layer to protect the transported parts from scratching• special fixing units to prevent the parts from moving • identification - labels or printing; eventually, a document case is included

Grids are used for the fixation and separation of single product units. In the majority of cases, they are collapsible, so they save space and reduce

• foam or fabric layer to protect the transported parts from scratching

PP, PAP, PE


6.9. Grids and Dividers material

Interlayers are used as a protective layer between grids; they are used for boxes, and metal and wood constructions. Interlayers may be cut-out or pro-vided with a 3D fixation to keep the product in place.

Used materials:• hollow polypropylene• corrugated board• foam polyethylene• bubble film• laminated high-density polyethylene• foam polyurethane (foam plastic)

Types: • simple interlayers• interlayers with cut-outs, holes etc.• interlayers integrated into the box• fabric covered interlayers• edge sealed interlayers• EPE fixation interlayers

Options: • identification - labels or printing• self-adhesive layer

for firm attachment of the base

6.10. InterlayersPP, PAP, PE, HDPE, PU


vided with a 3D fixation to keep the product in place.

material

Sewn inserts protect visible parts from scratching.

Used materials:• HDPE fibers• PVC• nonwoven fabric

Types: • single inserts (sleeves)• inserts for the boxes and KLT, for stackable CP

boxes• inserts suspended from a metal frame• inserts with a transparent lid (visual control for

operators)

Options:• identification with patches, self-adhesive labels

or a document case

6.11. Sewn insertsHDPE, PVC, PES, PAD


material

metal constructions are designed according to customer specific require-ments – load capacity, handling characteristics and the type of packed pro-duct. Their purpose is to be a carrying frame for component storage during production or the logistic process.

Used materials:• finished steel

Types:• frames• reinforcements• constructions• barrows

Options:• combined with other pa-

ckages – sewn inserts, grids, stackable boxes etc.

Pallets distinctively help in product completion and handling. Apart from wooden pallets of standard or custom size, there are plastic pallets available. Plastic pallets have a lot of advantages such as longer durability and being light weight; they are stackable and washable etc.

Used materials:• wood• HDPE• paper

Types:• standard size europallets• custom size• pallet with a lid

Options:• treated pallets for overseas shipping

fE

WOOD, HDPE, PAP



6.12. Metal constructions

6.13. Pallets

material

material

7. Other Divisions of TART

The Division of Packaging materials produces and supplies a wide range of packaging from different materials and for diff-erent purposes. We permanently have more than a thousand items in stock.

The objective of the Division of Packaging machinery is to sol-ve customer specific requirements, which are satisfied by offe-ring customers a complete assortment of wrapping, strapping, carton sealing and shrink wrapping machines, heat sealers and complete packaging lines.

The Division of Anticorrosion System provides, within the license of the multinational company Cortec, an innovative so-lution for anti-corrosion protection for the engineering, power and petrochemical industries, metal working, telecommunica-tion, electronic, and building industries, and the automotive and other branches.

TART offers a complete solution of the logistic process mainly to organizations and companies that realize foreign business and whose products require non-standard packaging and protection.

Envira Biodegradable packaging helps protect the environ-ment. They are made of raw materials (corn, soya) and they are fully compostable at the end of their life.

SUNfLEX® Thermoreflective foils are an excellent supplement to common insulation systems for building structures. They distinctively contribute to the reduction of heat losses during the winter season and they increase comfort during summer months.

Contacts

TART, s.r.o. Vinohradská 91

618 00 Brno–Černovice Czech Republic

Phone No.: +420 548 210 500 Fax: +420 548 210 503

e-mail: [email protected]

POLAND:ABEST SP. Z O.O.

Ul. filomatów 30/3242-200 Częstochowa

Phone No: +48 34 365 07 32fax: +48 34 369 70 03E-mail: [email protected]

www.abest.pl

SLOVAkIA:TARTEX, s.r.o.

Tehelná 7915 01 Nové mesto nad Váhom

Phone No: +421 327 719 210fax: +421 327 719 208E-mail: [email protected]

www.tartex.sk

TURkEy:TART ENDUSTRIyEL AMBALAJ LTD.

Avrupa Serbest Bolgesi (European free Trade Zone)108 Ada, 5 Parsel

Corlu /Tekirdag 59850

Phone No: +90 282 691 11 99E-mail: [email protected]

www.tart.web.tr

www.tart.cz

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www.tartex.sk www.abest.pl www.tart.web.tr

Îßáéßåçìå Ñíêóòçíìñ - TART · 2015. 6. 15. · • foam polyethylene (PE) •...

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