20

HEAVY DUTY MULTIMACH+ PROFIBUS

TECHNICAL DATA

The HDM+PROFIBUS system has been designed in such a way that thepneumatic input terminal contains all the electronics, signals and connectors.It is a very compact and sturdy system where everything is housed in athick casing aluminium to protect the delicate components against impact.The valves and accessories are HDM standard, which means that youonly need to replace the input terminal to convert the valve island withmultiple connector into an PROFIBUS island. All the advantages of theHDM system can be exploited: the possibility of mounting valves ofdifferent size, with fittings for pipes 4, 6 or 8; the insertion of intermediatemodules with separate power supply or outlets; aluminium valves withchemical nickel plating enclosed in a protective casing in reinforcedtechnopolymer, with an index of protection IP65.The arrangement of the functions continues the traditional optimisationof the HDM: the user interface of the valves and bus all on one side, sothat the fitter and service engineer have everything within easy reach: allcompressed air connections are on the other side, and the electricalconnectors and selectors are at the end of the island.It is advisable to earth the system to prevent electrical or electrostaticdischarge from damaging the electronic circuit.

Valve port connectionsConnection on the end-plate 1-11 for the supply of pilotsMaximum number of pilotsMaximum number of valvesOperating temperature range °CFluidFlow rate at 6 bar ΔP 1bar Nl/minPressure range

- terminal 1-11- terminal 1

Voltage range

Power for each pilot WSolenoid Pilot Insulation classDegree of protectionSolenoid ratingTRA/TRR 2X3/2 monostable at 6 bar msTRA/TRR 5/2 monostable at 6 bar msTRA/TRR 5/2 bistable at 6 bar msTRA/TRR 5/3 cc monostable at 6 bar msNote on use

Profibus DP module for HDM valvesProtectionMax input power (all valves ON)AddressingHighest settable address numberDefault addressPeripheral defect diagnosisDefects reported

Module status in the event of peripheral defectData bit value

Output status in the absence of communication

Ø 4,6,8 mm fitting for ports 2 and 4 / Ø8 fitting for inlet port / thread 3/8 or Ø8 fitting for exhaust portAutomatic fitting Ø 4 mm

1616 (same as the max. no. of pilots)

-10 ÷ +60Filtered air without lubrication; lubrication, if used, must be continuous

11mm Ø 4 = 200 11mm Ø 6 = 500 14mm Ø 8 = 800X (pilot supply) 1-11 (valve supply)

3 ÷ 7 bar vacuum at 10 bar3 ÷ 7 bar

24 VDC ±10%(slave protected against overload and reverse polarity)

0,9F155

IP65 (with conveyed exhust, and that - in case of no use - the BUS OUT connector gets plugged.)100% ED8 / 458 / 3320 / 2020 / 20

Insert the pipes in the fittings, before passing air through the valves, otherwise the gasket may be pulled out of its seat by the flow of air.For compatibility with oils, refer to the technical documentation – Section 6

Outputs protected against overloads and shortcircuits

˜500 mABy rotary selectors

993

Local LED indicator and relay to MasterOutput shortcircuit or overload.Auxiliary power supply failure.Profibus communication active.

The “peripheral defect” bit is active and accessible at the master station.0 = not enabled

1 = enabledDisabled

COMPONENTS

� Exhaust – Solenoid pilot 82/84� Valve supply – port 1� Threaded connection of exhausts 3/5� Valve supply – port 11� Electrical control supply X� Blind end-plate� Screw for valve wall-mounting Utility port for pipe Ø 8 mm Utility port for pipe Ø 6 mm� Utility port for pipe Ø 4 mm� Manual control LED (LED on, solenoid valve energised)� Pneumatic symbol� Identification of the monostable or bistable

manual control� Valve ordering code� Valve identification code� Blank space for valve number� Profibus terminal

THE MULTIMACH WORLD: FLEXIBILITY

7

20

5

161

6

3

2

THE NUMBERS PERMIT RAPID IDENTIFICATIONOF THE FUNCTION AND ASSEMBLY POSITIONOF THE SINGLE ELEMENTS REPRESENTED AS FOLLOWS

21

11

18

510

98

7

6

12

43

12

�

�

�

�

�

12

14

7072

0305

3_1 0

14

12

I6

12

1 2

14

11 4

FIXING THE BASE

A: Fixing from above using the 1 or 1-1 input terminal and the blind terminal.B-C: Fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the M5 threads on the bottom and the rear

of the terminals.D: Fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the M5 threads on the front of the terminals.

An opening for the pipes is made in the plate.E: Fixing on the DIN bar with end-plate 1 or 1-11 and blind and plate , using the push-in bracket code 0227301600.F: Lateral fixing using the blind terminal, and its the M4 threads on the side lateral.

Note: The sole fixing admitted is the one showed.

A DCB E F

MANUAL CONTROLS

MONOSTABLE OVERRIDE PORT 2servo-assisted

• Press and hold the manual control in position(not necessary for bistable type K valve)

• Release the manual control:- The manual control returns to the home position.

- Valves type I, W, L, V, F, and O reposition.- The type K valve remains switched

N.B.: The pilot power supply X must be present.

MONOSTABLE OVERRIDE PORT 4servo-assisted

• Press and hold the manual control in position(not necessary for bistable type K valve)

• Release the manual control:- The manual control returns to the home position.- Valves type I, W, L, V and F reposition.- The type K valve remains switched

With type F and V valves, this manual control is notpresent.

N.B.: The pilot power supply X must be present.

BISTABLE OVERRIDE PORT 2servo-assisted

• Press the manual control right in then turn itclockwise 90 degrees and Leave it in position.

• Rotate the manual control 90 degrees anticlockwise,and then release it.- The manual control returns to the home position.- Valves type I, W, L, V, F, and O reposition.- The type K valve remains switched

N.B.: The pilot power supply X must be present.

BISTABLE OVERRIDE PORT 4servo-assisted

• Press the manual control right in then turn it 90 degrees clockwise and Leave it in position.

• Rotate the manual control 90 degrees anticlockwise,and then release it:- The manual control returns to the home position.- Valves type I, W, L and O reposition.- The type K valve remains switched

With type F and V valves, this manual control is notpresent.

N.B.: The pilot power supply X must be present.

Example: 707203053_ 1

0707203053_ 1

0Example:

• The reference code for the monostable control ends in 0 (2 for type F). • The reference code for the monostable control ends in 1 (3 for type F).

KEY TO CODES – MULTIMACH-UNIT + PROFIBUS-DP

H D M

Heavy dutyMultimach IP65

2

2 End-plate1-113 End-plate1

VALVE INPUT END-PLATEP

P profibus-DPELECTRICAL BASE

I6-W8-W6-O4-L8-5TYPE OF VALVE

1 6FURTHER DETAILS

16 n° 2 brackets for DIN bar

M

M Monostablemanualcontrol

B Bistable manual

control

MANUAL TYPE

*uses a single PIN (like the V) and occupies 2 signals

I n° 2 3/2 NCW n° 2 3/2 NOL 3/2 NO + 3/2 NCV 5/2 monostableK 5/2 bistableO 5/3 monostableF 5/2 monostable5 blind end-plate6 Passing-intermed.7 Blind intermediate

20 exhaust section.4 cartridge 46 cartridge 68 cartridge 8

*

22

XX XX

WIRING DIAGRAM

NOTES

23

bit 14

bit 0

EV2 EV3EV1

bit 6bit 5bit 4bit 3bit 2bit 1

bit 15

bit 9

bit 7bit 8

bit 10bit 11bit 12bit 13

EV4 (EV5)

PROFIBUS 16 OUTMADE IN ITALY

BUS OUT

ADDRESSTERMINATING RESISTANCES

EXT FAULT RESETFUSEBUS IN

4

2

3

1

5

6

ON

1 24V DC Bus

2 24V DC Out

3 GND

4 GND

1 2

19 0

28

3

4

7

561

9

0

2

8

34

7

56

41 = +5V *2 = A3 = GND *4 = B5 = NC

2

14

31 = +24V bus2 = +24V valvole3 = GND4 = GND

BUS OUT (female connector)( M12 COD. B )

BUS IN( male connector )( M12 COD. B )

3 2

1 3

4

2

1

Bistableor

n°2 3/2

5/2 monostabletipo “V”

5/2 monostabletipo “F”

Common

POWER SUPPLY ( M8 )

NOTE: The type F monostablevalve uses one PIN only (likethe V) but occupies 2 signals.

� Adressing� Terminal resistances� Reset button faulty� Resettable fuse� Indicator LED� Grounding

* DON'T CONNECT: feeding for external termination resistances

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

82/84

X 111 3/5

1412

2 4

3/5

82/84

X 111

12

2 4

14

3/5

82/84

X 111

1412

42

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

I6

W6

L6

V6

F6

K6

O6

I8

W8

L8

V8

F8

K8

O8

VALVE DIMENSIONS Ø 4

ø 4

2.5

31.4

87

21.2

11.5

86 3

VALVE DIMENSIONS Ø 6

ø 6

2.5

3.2

11.5

86

21.2

31.4

ø 8

2.5

4

14

86

21.287

31.4

Symbol

Symbol

SymbolVALVE DIMENSIONS Ø 8

1

1

1

I4

W4

L4

V4

F4

K4

O4

Code

70710305307071030531

70710306307071030631

70710307307071030731

70710301307071030131

70710301327071030133

70710301107071030111

70710302107071030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11

Code

70720305307072030531

70720306307072030631

70720307307072030731

70720301307072030131

70720301327072030133

70720301107072030111

70720302107072030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11

Code

70730305307073030531

70730306307073030631

70730307307073030731

70730301307073030131

70730301327073030133

70730301107073030111

70730302107073030211

ManualControl

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

monostablebistable

14

82/84 2 4

3/5X 1 11

*uses a single PIN (like the V) and occupies 2 signals

*uses a single PIN (like the V) and occupies 2 signals

*uses a single PIN (like the V) and occupies 2 signals

*

*

*

Weight [g]

130

130

130

115

115

130

130

Weight [g]

130

130

130

115

115

130

130

Weight [g]

140

140

140

130

130

140

140

24

M 5x9

G 3/8M 12

M 8

3/5

82/84

ø 4

M 5

M 5x9

M 5x9

1

11

X

M 5x9

ø 10

ø 10

76.5

64.2

43.7

10 9.723

.2 34.5

ø 4.2M 5

2.9

9

86.1

8088.8

19

13

6

10.56

14

5345.6

1080

13

ACCESSORIES

TERMINAL 1-11PROFIBUS

Code0227301231

DescriptionKIT TERMINALHDM 1-11 PROFIBUS

TERMINAL 1 PROFIBUS

Code0227301230

DescriptionKIT TERMINALHDM 1 PROFIBUS

M 5x9

82/84

3/5

M 12

M 5

1

X

G 3/8

ø 10

M 5x9

M 5x9

11

M 8 M 5x9

45.6

76.5

10

80

23.2

53

43.7

13

88.8

8010

86.1

14

10.5

13

6

9

2.9

M 5ø 4.2

19

34.5

BLIND END-PLATE

2.5

M 5x9

M 5x9

2.5

M 5x9

M 5x9

82/84

3/5

11

1

X

6.6

M 5ø 4.2

11.7

2711

10

80

10 934

.5

5.75

86.1

80

M4x6

62 12

5.75

10

80 88.8

5

Code0227301500

DescriptionBLIND END-PLATEHDM

Weight [g]230

2

3

25

Weight [g]730

Weight [g]730

ø 8

3/5

X82/84

2.5

111

ø 8

87

86 4

21.2

31.4

14

INTERMEDIATE THROUGHT

Code0227301301

DescriptionINTERMEDIATETHROUGHT HDM

INTERMEDIATE BLIND

6

ø 8

ø 8

3/582/84

X

11

1

2.5

87

86 4

21.2

31.4

14

7

Code0227301302

DescriptionINTERMEDIATEBLIND HDM

Weight [g]120

Weight [g]117

INTERMEDIATE EXHAUST SWITCH

ø 8

3/5

X82/84

111

2.5

4

52.6

87

86

14

20

Code0227301303

DescriptionINTERMEDIATEEXHAUSTSWITCH HDM

Weight [g]125

26

CONNECTION BRACKETS ON DIN BAR

Code0227301600

DescriptionCONNECTION BRACKETSON DIN BAR HDM/CM

16

Supplied complete with one M4x45 screws and oneM6 grub screw Individually packed

Weight [g]30

SILENCER FOR FITTING, Ø 8

CodeW0970530084

DescriptionSILENCER FORFITTING, Ø 8

At the 3/5-exhaust port of the intermediate throughreference 6 and of the exhaust switch reference 20

Weight [g]15

R17 - PIPE RELEASE SPANNER

Code2L17001

DescriptionRL17

LENGHT = 140 mm

Ø Tubefrom Ø 3 to Ø 10

NotesFor R fitting and Fox fitting

27

ø15

ø8

18

35.7

ø6

13

20

M4

M4

60

42.3

49.9

10

M8 - M12 PLUG

Code02400090390240009040

DescriptionPLUG M8PLUG M12

COD. B

4

2

3

1

5

2

34

1

5˜62

M12

x1

ø20

M12 MALE CONNECTOR OUT-BUS

Code Description0240009035 Male connector B coding

4

3 1

2 31

10

M8 CONNECTOR FOR POWER SUPPLY

Code Description0240009037 M8 connector for power supply wire 5 m

Cable colorBrownWhiteBlueBlack

Pin1234

GRUB SCREW KIT

Code0227301800

DescriptionGRUB SCREW FOR MULTIMACH HDM/CM

SPARES

Comes in 1+1 pc. packs

28

M12 FEMALE CONNECTOR IN-BUS

53 4

2 1

M12

x1

˜56

ø20

Code Description0240009036 M12 female connector B coding

* DON'T CONNECT: feeding for external termination resistances

*

*

*

* * DON'T CONNECT: feeding for external termination resistances