Manual · Manual XR 24 NDT EN. EN 2 9000-608-25/30 2011/04/13. EN 2011/04/13 9000-608-25/30 3...

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EN 9000-608-25/30 Manual EN XR 24 NDT

Transcript of Manual · Manual XR 24 NDT EN. EN 2 9000-608-25/30 2011/04/13. EN 2011/04/13 9000-608-25/30 3...

EN

9000-608-25/30

Manual

ENXR 24 NDT

EN

2 9000-608-25/30 2011/04/13

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Content

Important Informations1. General ��������������������������4

1�1 Officialguidelines����������������41�2 Notes�������������������������41�3 Disposalofappliance�������������41�4 CorrectUsage������������������41�5 Incorrectusage �����������������51�6 Productdescription��������������51�7 Connectingperipheralappliances����5

2. Safety���������������������������52�1 Generalnotesonsafety�����������52�2 Electricalsafetyinstructions��������5

3. Warnings and Symbols�������������64. Delivery Contents ������������������6

4�1 Specialaccessories��������������64�2 Disposablematerials �������������6

5. Technical Data��������������������76. XR 24 NDT Functional layout ���������87. Functional description XR 24 NDT ����9

7�1 ArrangementofPCB(mainboard) ���9

Mounting8. Set-up �������������������������� 10

8�1 Roomforset-up���������������� 108�2 Setupoptions����������������� 118�3 Setup����������������������� 11

9. Installation���������������������� 129�1 Connectingwatersupply��������� 129�2 Wastewaterconnection���������� 129�3 Connectionofdeveloperandfixer

wastehoses������������������� 1310. Commissioning and first set up������ 14

10�1 Cleaningtheunit��������������� 1411. Electrical connections ������������� 1512. Circuit diagram������������������� 16

12�1 OperatingsectionPCB���������� 1612�2 ControllersectionPCB���������� 1612�3 PerformancefunctionsPCB230V�� 17

13. Commissioning and first set up������ 1813�1 Settings/Serviceoperationfor

theServiceTechnician����������� 1913�2 Checktemperatureofthedeveloper20

14. Transport������������������������ 2114�1 Removethedrainagehoses������ 2114�2 Protectionfromdamage��������� 21

Use15. Operation������������������������ 22

15�1 Morningsorbeforesurgerybegin�� 2315�2 Intheeveningoraftersurgery

hours ����������������������� 2415�3 Operationinterruption����������� 2415�4 Filmrecommendations���������� 24

16. Maintenance ��������������������� 2516�1 Changethechemicals����������� 25

Trouble-shooting17. Tips for operators����������������� 32

17�1 Faultmessageondisplaywithaudiblesignal����������������� 33

18. Tips for technicians ��������������� 3419. Tips for Troubleshooting ����������� 35

19�1 Beforebeginningwork ���������� 3519�2 Removefrontpanel������������� 3519�3 Removerearpanel������������� 3519�4 Removesidepanels������������ 3519�5 Aftercompletingwork����������� 3519�6 Serviceoperationplan ���������� 3619�7 Replacingdisplayunit����������� 3819�8 Checkthefusingoftheunit������� 3819�9 Replacingprocessheaterwith

PTC-sensor ������������������ 39

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Important Informations

1. General1.1 Official guidelinesThisproducthasbeensubjecttoconformityacceptanceproceduresandhasbeenfoundtoconformtoallrequirementsoftheEuropeanguidelinesapplicable�

1.2 Notes•TheInstallationandOperatingInstructions

constituteapartoftheappliance�Theymustbemadeavailabletotheoperator�CorrectobservanceoftheInstallationandOperatingInstructionsisisabasicrequirementforusingtheapplianceproperlyandsafely,andnewpersonnelmustbeinstructedaccordingly�TheseInstallationandOperatingInstructionsmustbehandedovertoanysubsequentowneroroperatorofthisappliance�

•Thesafetyoftheoperatorandtrouble-freeoperationoftheappliancecanonlybeensuredwhereoriginalengineeringmanufacturedpartsareused�Additionally,onlythoseaccessorieslistedintheInstallationandOperatingInstructionsmaybeusedorpartsoraccessoriesexpresslyapprovedbyDürrNDT�Ifaccessoriesareusedmanufacturedbythirdparties,thenDürrNDTcannolongerprovideanyguaranteeforsafeoperationorcorrectionfunctioning�Noliabilityonthepartofthemanufacturewillbeacceptedinthecasethatdamagearisesthroughtheuseofnon-approvedaccessories�

•DürrNDTcannotbeheldresponsiblefortheappliancewithregardtosafety,reliabilityandfunctionwhereinstallation,reset,alterations,extensionorrepairswerenotcarriedouteitherbyorforDürrNDTorbyathirdpartyspecificallyapprovedbyDürrNDT,oriftheapplianceisnotusedandoperatedaccordingtotheinstructionslaiddownintheInstallationandOperatingInstructions�

•TheseInstallationandOperatingInstructionsaccordwiththefeaturesoftheapplianceandthelevelofengineeringatthetimeoffirstintroductionofthemodel�Allcircuits,processes,names,softwareandappliancesquotedareprotectedunderindustrialpropertyrights�

•ThistranslationoftheInstallationandOperatingInstructionshasbeencarriedoutingoodfaith�Liabiltyforincorrecttranslationwillnotbeaccepted�TheaccompanyingGermanversionoftheseInstallationandOperatingInstructionsaretobeusedasreference;ifyouhaveanydoubttothecorrectinterpretationoftheinstructionspleaseconsultyourdealer�

•AnyreproductionoftheseInstallationandOperatingInstructions,orpartsthereof,inanymediumwhatsoeverincludingelectronicisonlypermittedwiththepriorwrittenapprovalofDürrNDT�

•Keeporiginalpackingforpossiblereturnoftheappliancetothesupplier�Donotletthepackagingfallintothehandsofchildren�Onlytheoriginalpackingensuresoptimumprotectionfortheapplianceduringtransport�If,duringtheperiodofguarantee,returnoftheapplianceisnecessary,Dürr NDTwillnotacceptclaimsfordamagearisingfromusingincorrectpackagingduringtransport!

1.3 Disposal of applianceEUDirective(s)2002/96/EG-WEEE(WasteElectricandElectronicEquipment)of27thJanuary2003andtheircurrentapplicationinnationallawstatesthatproductscoveredbytheabovedirectivewithintheEuropeanUnionmustbedisposedofasspecialwaste�IfyouhaveanyquestionsconcerningthecorrectdisposalofthisproductpleasecontactDürrNDT�

1.4 Correct UsageTheDürrX-rayfilmdeveloperXR24NDTisdesignedexclusivelyfortheautomaticdevelopmentofX-rayfilmsforindustrialapplications�CorrectusageoftheapplianceinvolvesexactobservanceoftheInstallationandOperatingInstructionsandadheringtotheconditionsconcerningsetup,instructionsforuseaswellasmaintenance�Additionally,correctusagealsoinvolvesobservinganylocalornationalregulationscurrentlyinforceconcerninghealthandsafetyatworkorthedisposalofchemicals�

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1.5 Incorrect usageIncorrectusageisunderstoodtomeananyusageaboveorbeyondthespecificuselaiddown�Themanufacturerwillacceptnoclaimsforanydamageorinjuryarisingthereby�Allriskswillbebornebytheoperatorand/orowner�

1.6 Product descriptionTheexposedfilmtravelsthroughseveralzonesorstageswithintheDürrX-rayfilmdeveloperXR 24NDT:developer/fixer/rinsinganddryingzones�Afterswitchingontheunitthedeveloperandfixerbathsareheateduptothesettemperatureofthebaths,e�g�28°C(at0�5°C/min)�Afterthisiscompletetheunitisreadyforuseandwillstartautomaticallyassoonasafilmisinsertedandthefilmwillbetransportedthroughtheunit�Assoonastheblinkingdisplay"MACHINEINOPERATION"isextinguishedanewfilmor2newfilmsalongsideeachothercanbeinserted�OncethefilmtransportprocessiscompletetheunitswitchesoffautomaticallyandgoesintoStandBymode�

1.7 Connecting peripheral appliances

Appliancesmayonlybeconnectedtogetherorconnectedtopartsofotherunitswhereithasbeenabsolutelyestablishedthatsuchconnectionswillnotendangerthesafetyoftheoperatorandtheenvironmentwillnotbeaffectedinanynegativeway�Ifitisnotclearfromtheappliancedocumentationthatsuchconnectionispossiblethentheoperator/ownermustestablishthisbeyondreasonabledoubt,e�g�bycontactingthemanufactureroranotherexpert,toensurethattherequiredsafetyoftheoperatorandtheenvironmentarenotputatrisk�

2. Safety2.1 General notes on safetyThisappliancehasbeendesignedandmanufacturedbyDürrNDTsothatcorrectusagewillresultinnodangertooperatororpatient�However,wefeelitisimportanttodescribethefollowingsafetymeasuresinordertoremoveanylikelihoodofdanger�•Whenoperatingthisappliancealllocaland

nationalrulesandregulationsmustbeobserved!Thisappliancemustnotbeconvertedoralteredinanyway�DürrNDTacceptsnoliabilityclaimswhereanappliancehasbeenconvertedoralteredinanyway�Intheinterestsofsafeusageoftheappliancebothoperatorandownerareresponsibleforseeingthatallrelevantapplianceareobserved�

• Installationmustbecarriedoutbyatechnicalexpert�

•Theoperatormustcarefullychecktheapplianceforsafetyoffunctionandtheproperworkingconditionbeforeeveryuse�

•Theoperatormustbetrainedinthecorrectoperationoftheappliance�

•Thisproductisnottobeoperatedinanareaatriskthroughexplosion,oranareawithacombustibleatmosphere�

2.2 Electrical safety instructions•Theappliancemayonlybeconnectedtoa

correctlyinstalledelectricalsocket�

•Beforeconnectingtotheelectricitysupplytheappliancemustbeinspectedandcheckedthatthesupplyvoltageandthesupplyfrequencycorrespondtothatofthelocalelectricalsupply�

•Beforeinitialuseandstart-uptheapplianceandallsupplylinesmustbecheckedforanysignsofdamage�Damagedsupplylinesandconnectionsmustbereplacedimmediately�

•Whenusingtheapplianceobservealltherelevantelectricalsafetyprocedures�

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3. Warnings and SymbolsIntheoperatinginstructionsthefollowingwarningsandsymbolshavebeenused:

Information including preventative measures to protect injury to persons or damage.

Warning for high voltage.

Extrainformationconcerningeconomicusageoftheapplianceandotherinstructions�

CE-labelingwithoutNotifiedPartNumber

ObserveInstallationandOperatingInstructions

ElectricalsupplyswitchON/OFF

/ selectparameters

confirmselection

Switchonsupply

Switchoffsupply

Mornings-openwatertap

Evenings-closewatertap

28x24hevery4weekschangechemicals

drainchemicals

cleanunit

4. Delivery ContentsX-ray film developer XR 24 NDT

model1734-08(230V~,50-60Hz)accessories,complete 1700-001-00

4.1 Special accessoriesThefollowingpartsarenotsuppliedaspartoftheDeliveryContentsclean�

Pleaseorderasrequired!

WaterhosewithAqua-Stop��������� 1330-001-51

Regenerationunit(230V)�������������� 1734-820-00

Container,20literfordeveloper���� 1416-021-00

Container,20literforfixer������������ 1416-011-00

Fuse230V,T6�3A����������������������� 9000-115-25

4.2 Disposable materialsNDTStarter-Set,2x1�5ldeveloper,2x1�5lfixer�����CXB312A9940

NDTFixer-Set,4x1�5liter�����������CXB313A5740

NDTDeveloper-Set,2x6liter������CXB310A7540

NDTFixer-Set,2x6liter��������������CXB310A7540

XRCLEANERNDT,2xPack,spraycleanerfortransportrollers�������������������������CCB810C5540

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5. Technical DataX-ray film developer XR 24 NDT

Model 1734-08

Voltage(V) 230Frequency(Hz) 50-60Current consumption(A) 4�0Fusing(A) T6�3 Output(W) 950Heating Bathheating(W) 400Drying(W) 450Warm-uptime(min) ca�20(0�5°C/min)Film processing time(min) 5:30-10:00Bath circulation processDeveloper(l/min) ca�1�8Fixer(l/min) ca�2�0Waterflowrate(l/min) 2Water pressure(bar)min�waterpressure 2max�waterpressure 6Tank volumes (l)Developer,fixer je5

Temperature rangesEnvironmentalconditionsforunitinoperation +10to+28°COptimumimagequality uptomax�+28°CStorageandtransport -10to+60°C

Relative humidity forunitinoperation max�80%Storageandtransport max�95%

Dimensions D=51cm,W=42cm,H=44cm

Weight (kg) 25

Protection category IP20

Protection class I

Over voltage category II

Conformity certification CE-labeling

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6. XR 24 NDT Functional layout

Stand By Position

2 A 3 4 5 6 7

20 19 19a 18 17 16

8

9

1011

12

13

14

15

22

21

1

FW

D12a

1 Filminsertionslot 2 Filmfeedflap 3 Filminsertionslotrollerset 4 Transportdrive 5 Developer/fixerrollerset 6 Rinserollerset 7 Waterinflow 8 Dryerrollerset 9 Safetyswitchfor“dryer” 10 Dryerheater 11 Ventilationfan 12 Drivemotor12a RPMcontroller 13 Levelindicatorsensor“water” 14 Rotarypump(fordeveloperandfixer) 15 Waterintakevalve 16 Processheater 17 PTC-sensingdevice

18 Overflowforfixerwithdrainageplug 19 Lifter19a Lightbarrierforliftingbath 20 Liftmotor 21 Overflowfordeveloperwithdrainageplug 22 Liftingbath D Developerbath F Fixerbath W Waterbath A Supply switchondisplay

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7. Functional description XR 24 NDT

Thedisplaypanelwilllightuponcethemainpowerswitchhasbeenpressed (mind�2s)�Thewarming-upphaseforthedeveloperandfixerbathswillnowbegin�Thewaitingtimeuntilthecorrecttemperatureisreachedwillbedisplayed:"WAITINGTIME��MIN"(displayblinks)�Theunitwillnotunitduringthiswarmingupperiod�

Thebathcirculationprocessrunsinparalleltothebathheating�Thecirculationprecessinvolvestherotatorypump(14)transportingthechemicalsfromthedeveloperandfixerbaths(tankvolumeof5literseach)totheliftingbath(22)�

Oncethesettemperaturehasbeenreachedthedisplaylights"MACHINEFREE",i�e�theunitison"Standby"Assoonasthetemperaturefallsbymorethan0�5°Cbelowthesettemperature,theprocessheaterandtherotarypump(14)switchonagain�

Insertionofafilmcausesthefilmfeedflap(2)toopenandthedisplayblinks:"MACHINEOPERATING"Atthesametimeasignalisactivatedtolowertheliftingbath(22)andthewaterintakevalve(15)opens;thedryerheater(10),drivemotor(12)androtatorypump(14)(fordeveloperandfixerbathcirculation)start�TheprocessingtimecanbecheckedusingtheRPMcontroller(12a)�Liftingandloweringoftheliftingbathiscontrolledbytherotationofthedisc(drivenviatheliftmotor(20))andismonitoredbytheinfraredlightbarrier(19a)�

Whentheliftingbath(22)isloweredthefilmpassesbetweentherollersthroughthedeveloperandfixerbaths,thenthroughtherinsingandthedryingzones(8)atthesetprocessingtime�

Duringfilmdevelopmentwaterisfedalongthewaterinflow(7)intotherinsezone�Thewaterflowsouttothewastewatersystem�Thereisacontinuousflowofwateratarateofca�2l/min,atapressureof2bar�

Ifthewastewaterdrainagebecomesblocked,alevelindicatorsensor(13)activatesanaudiblesignalandthewaterintakevalve(15)closesandtheflowofwaterisinterrupted�Aftercompleteinsertionofafilmthefilmfeedflap(2)closes�Assoonastheblinkingdisplay"MACHINEINOPERATION"isextinguishedanewfilmor6intraoralfilmsalongsideeachothercanbeinserted�Ifnofurtherfilmsareinsertedafterthefilmprocesscycle(audiblesignal)thentheliftingbath(22)rises(StandByPosition)"MACHINEFREE"�Thedrivemotor(12),waterintakevalve(15)anddryerheater(10)areswitchedoff�IntheStandByPositionthedeveloperandfixerrollersets(5)arecompletelysubmergedinthechemicals�Thismeansthatthebuildupofdepositsontherollerscanlargelybeavoided�

7.1 Arrangement of PCB (main board)

23 A Operating section23 B Control functions23 C Performance functions

23 A

23 B 23 C

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Mounting

8. Set-up8.1 Room for set-up•ThedeveloperunitXR 24 NDTmayonlybe

setupinadry,well-ventilatedroom�

•Theroomtemperatureinwintermustnotfallbelow+10°Corexceed+28°Cinthesummer

Do not set up the appliance in direct sunlight! Danger of chemicals overheating or premature exposure of the film.

•Theroomforsetupmustbefittedwithawatertap(27)R3/4"withpipeventilation,wastewaterdrainage(28)withventilatedplasticsiphonandanelectricalsafetysocket(26)�Itisalsousefultohaveawashbasinorsinknearthedeveloperunit�

Boththewatertap(27)andtheelectricalsafetysocket(26)shouldbeeasilyaccessibleforpersonnel�

•WestronglyrecommendsetupoftheXR 24 NDTinadarkroom�

InterferencePortable radio transmitter/receiver appliances (of rated power 2 W or above) must not be operated within a distance of 2 m of the XR 24 NDT developer unit.

27

1

26

28

2

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D

8.2 Set up options•Setupthedeveloperunitonahorizontal,

stableandsmooth,flatworkingsurfaceatasuitableworkingheight�

•Whenfeedinghosesdownwards,theworkingsurfaceneedstohaveanopeningofca�7x10 cm�

•Takeintoconsiderationtheroomrequiredformaintenaceproceduresandforadequateventilationoftheunit:atleast10cmtotherear,ca�50cmfreespacetoleftandright�

4

5

29

30

8.3 Set up•Settheboxuprightandcutloosetheplastic

packingties�

•Removeallsmallparts�

•Grasptheunitfromthesidesandsetupasappropriate�

•Setuptheunitnearthewatersupply,wastewaterdrainageandelectricalsafetysocket(max�1�5mdistant)�

•Setuptheunitwithaveryslighttilt,ca�0�3 °,towardsthefixerbath(fig�5)�Adjusttheunitlegs(29)usingthespanner(30)providedasnecessary�

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9. Installation9.1 Connecting water supply•Checkfirstlythatclear,cleanwaterisissueing

fromthewatertap(27)Wheninstallingforthefirsttime,letthewaterflowthoroughlyfirst!

•Becauseofthegreatdifferencesintheregionalqualityofwater,afinefilter(32)mustfirstbeinstalledbetweenthewatertap(27)andwaterhose(34)�

Thefinefilter(32)protectstheflowregulatorofthewaterintakevalveoftheappliancefromimpurities

•Closethewatertap(27)

•Connectanelbowpiece,90°(33),tothewatertap(27),thenfinefilter(32)(arrowindirectionofflow)andinsertdoublenipplepiece(31)

Checkwhetherthecoarsefilter(34a)andbothseals(34b)arepresentinthethreadedconnectionpieceofthewaterhose(34)�

•Connectthewaterhose(34)tothewaterinflowconnection(35)oftheappliance(threadedconnectionincludingcoarsefilter)andfixtothedoublenipplepiece(31)�

9.2 Waste water connection•Wastewaterconnectionsmustincludea

siphontrap�

•Laythewastewaterhose(36)withacontinuousinclinetothesiphontrap:cutthehosetothecorrectlength

34

35

8

9

36

7

27

31

323334

34a

34b

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12

40

41

39

43

41

39

Fixer

11

max. 3 cm

373825

10

When laying the waste water conections please be sure to check the following: - Avoid hoses from sagging! - Avoid constriction or reduction of hoses!

•CoattheendsofthehosesontheoutsidewithUHU-Plast

•Fixthescrewsocket(37)ontothehoseandontothesiphontrap(25)usinghoseclamp(38)

•Securethewastewaterhosewithhoseclamp,screwanddowel�

9.3 Connection of developer and fixer waste hoses

•Setthe10l-collecters(39)fordeveloper(blacklevelindicatormarker)andfixer(redlevelindicatormarker)undertheappliancesothattheyareclearlyvisiblebutfreefromanypossiblespillageorknocking

•Laythehoses(40)withcontinuousfall

•Cutthehosestothecorrectlength�

•Leadthehosefordeveloper(blackmarkings)throughtheblacklid(41)�

•Securelyscrewthelid(41)ontothecollecter(39)fordeveloper

•Securethehoseforfixer(redmarkings)inthesamewaytothecollecterforfixer

Empty the collecters when they reach the level indicator marker (43) - danger of overflow! When disposing of developer and fixer observe regional rules and regulations! In Germany, and in several other countries, x-ray chemicals must be disposed of as special waste.

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10. Commissioning and first set up

10.1 Cleaning the unit•Removethelid�

•Removethefloatingcoversfromthedeveloperandfixerbaths

•Openthegreencatches(44)andstopclips(45)

11

44

45

13

14

8

8

6

5

3

15

90

90

•Swivelthedryerpacket(8)towardstherear�

•Removetherollersetsforwater(6)anddeveloper/fixer(5)�

•Swivelthedisplay(90)upwards�

•Thedisplaycanalsobeliftedupwardsandthentomovedtheleft�

•Removetherollersettothefilminsertionslot(3)�

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•Onthesidepresstheleverandremovetheliftingbath(22)

•Cleantherollersets,liftingbathandtankswithawetsponge�

"set up of chemicals" and"set up of roller sets"see section USAGE

17

61

22

16

11. Electrical connections This appliance is designed for a supply voltage of 230 V (see model identification plate). Before connecting the mains power cable it is absolutely vital to check that the required supply voltage is available, otherwise the connection could be damaged. Use the Dürr mains cable supplied. The unit may only be operated when it is closed - with sides and cover in position - and connected to the mains supply.

•Plugintheunitatthesocket(61)intheunitandthemainssupplysocket�

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12. Circuit diagram12.1 Operating section PCB12.2 Controller section PCB (see also section 23 C under section 7)

U1

Cov

erli

ght

barr

ier

U2

Cov

erli

ght

barr

ier

U3

Lifti

ngb

ath

light

bar

rier

U4

Film

inse

rtio

nsl

ot-fl

apli

ght

barr

ier

R1

Tem

pera

ture

Sen

sor

"Bat

hTe

mpe

ratu

re"

X5

"Wat

er"

leve

lind

icat

ors

enso

rM

1R

PM

reg

ulat

er

12.1

12.2

23 B

23 A

1700

-221

-00

1734

-215

-50

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M1

Rol

ler

driv

eM

2Ve

ntila

tion

fan

M3

Rot

ary

pum

pM

4M

otor

to

liftin

gba

thR

1B

ath

heat

ing

R2

Dry

erh

eate

rY

1W

ater

inta

kev

alve

X1/

X2

App

lianc

eso

cket

sX

3R

egen

erat

ion

unit

12.3 Performance functions PCB 230 V (see also section 23 C under section 7)

12.3

23 C

1734

-216

-50

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13. Commissioning and first set up

ThedeveloperunitXR24NDThas3 processing timealternatives,andisfactorysetasfollows: 10:00 min- ProgramREG. GRAIN 8:00 min- ProgramMTID. GRAIN 5:30 min - ProgramFINE GRAINPleasenote:X-rayfilmsarenotsuitableforarchivingatthisprocessingtime�Whenusingfilmtypeswhichrequireadifferentprocessingtime,set the values according to the type of film being used�

- developer / fixer bath temperature 28 °C- dryer performance 30%

Filmsshouldemergedryfromtheunit�Thedryerperformanceshouldbesetaccordingtofilmtype�

Programoverview,seesectionUsage

The unit may only be operated when it is closed - with sides and cover in position - and connected to the mains supply.

Everytimetheunitisswitchedonatthemainpowerswitchtheprogram"REG�GRAIN"isautomaticallystarted,i�e�afterswitchingoffthereisanautomaticdefaultselectionof"REG�GRAIN"

Instructionsconcerningtheoperationanddisplayfortheoperatorcanbefoundinsection"USAGE",section15�

AcompleteplanforserviceoperationcanbefoundunderMaintenance,section19�6�

Before developing the first film the lifting tank of the developer and fixer baths must be filled to the overflow level, otherwise the film development quality may be impaired.

Always use cold water when making up the chemicals.

The developer unit must never be operated without its roller sets!Withouttherollersetsitispossiblethatthedeveloperandfixerfluidswillbeplacedunderpressureandwillsplashverticallyupwardsoutofthedeveloperunit�

Chemicals attack eyes and skin and there is the possibility of severe injury to the eyes.Withoutthedeveloperandfixerrollersetstherecanbenocirculationofchemicalsinthebaths�

There is the danger of mixing of chemicals.

Never operate the developer unit without fluids (chemicals, water), as this can lead to the heating controller breaking down.

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DRYER 30%[ENTER]=OK

DRYER 30%[ENTER]=OK

DRYER 30%[ENTER]=OK

V 1.0

Change values using and in5 and 5% steps, confirm with

13.1 Settings / Service operation for the Service Technician

• Openthewatertap�

•Checktheunitandallconnectionsforsignsofleakages

•Starttheserviceoperation+ atthesametimepressing(min�4 s)

unitinservicemode

•Selecttheservicefunctionusebutton to selectservicefunction

•Changesettingsalterparametervalueswith or

use1stoconfirmnewvalues

•*1Firsttoappearwhenswitchingonareset language,frequencyorvalue *2Factorysettings

•Endservicefunction Switchoffunitusingpowerswitch(pressmin�2s)

•Parameterssuchaslanguage,electricalfrequency,etc�onthedisplaycanbesetaccordingtotheprogramplan:

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13.2 Check temperature of the developer Thefollowingprocedureisapplicablefor

Germany�Inothercountriesdifferentregulationsmayapply!

•Switchontheunit andwaitforthedeveloperbathtoraechoperatingtemperature,seealso"Section15�1morningorbeforesurgeryopening"

• Inordertocheckthetemperatureofthedeveloper,switchofftheunit�

•Unplugatthemainsandremoveallpower�

• Closethewatertap�

•Removethelid�

•Measurethetemperatureofthedeveloper(frontleftatadepthofca�20cm)�Thetemperatureofthedevelopermustbe+28°C+/-0,5°C�

•Replacelid,pluginatthemains,openwatertap, switchonunitso�

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24

22

23

31

39

63

35

27

39

14. TransportBeforetransportingthedeveloperunitpleasenotethefollowingpoints:

The developer unit must only be transported with completely empty baths.

•Pressthepowerswitchtoturntheunitoff�

•Closethewatertap(27)

•Unplugatthemainsandremoveallpower�

•Unscrewthewaterhose(31)fromtheunitandwatertap(27)�

•Emptythechemicalsfromthecollecters(39)intoappropriatecanisters(63)�

•Drainthechemicalsfromthebathsintocollecters(39),seesection16�1�1

•Cleantheunit,seesection10�1

14.1 Remove the drainage hoses•Removewastewaterhose(35)�

•Loosenthehosefromcollecter(39)fordeveloperandfixer�Ensurethatnodropsofchemicalsspilloraresplashed�

14.2 Protection from damage•Protectthedeveloperunitfromanyphysical

loadbearinganddamage

•Ensurethattheunitcannotmovefreelyduringtransport�

• Informtransportpersonnel�

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Program overviewTheprogramsFINE GRAIN, MID. GRAIN andREG. GRAINarefactoryset (seebelow); yourServiceTechniciancansetthem,however,toyourindividualrequirements�

REG. GRAIN -Processtime:t=10min -bath-temperature:T=28°C -dryerperformance:30%

REG. GRAIN -Processtime:t=8min -bath-temperature:T=28°C -dryerperformance:30%

REG. GRAIN -Processtime:t=5min -bath-temperature:T=28°C -dryerperformance:30%

Films should emerge dry from the unit. The dryer performance should be set according to film type.

Everytimetheunitisswitchedonatthemainpowerswitchtheprogram"MID�GRAIN",isautomaticallystarted,i�e�afterswitchingoffthereisanautomaticdefaultselectionof"MID�GRAIN"

Service / Fault messageseesection17�1Faultmessageondisplaywithaudiblesignal

OnlywhenactivatedbytheServiceTechnician!

SERVICEINTERVALREACHED!

FAULTWATERTOOLOW!

FAULTROLLERDRIVE

FAULTWATERTOOHIGH!

BEFOREOPENINGDISCONNECTFROM

MAINS

Use

Power - switch

Confirm - key

, "Search menu

15. OperationBeforeoperationpleasenotethefollowingpoints:

The developer unit must never be operated without its roller sets!Withouttherollersetsitispossiblethatthedeveloperandfixerfluidswillbeplacedunderpressureandwillsplashverticallyupwardsoutofthedeveloperunit�

Chemicals attack eyes and skin and there is the possibility of severe injury to the eyes.Withoutthedeveloperandfixerrollersetstherecanbenocirculationofchemicalsinthebaths�

There is the danger of mixing of chemicals.

Never operate the developer unit without fluids (chemicals, water), as this can lead to the heating controller breaking down. Regulate the heating.

Theunitshouldbeswitchedoneverydayinordertomaintainconstantimagequality�

Ensurethattheambienttemperatureoftheenvironmentdoesnotexceedthatofthedeveloperbath!Standby-ModusOncethefilmexitstheunittheStandby-Modeisactivated�InStandby-Modetheunitisstilloperationalandsimplyawaitsthenextinsertionofafilm�Beforeinsertingafilmchecktheprogramselection!

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15.1 Mornings or before surgery begin

• Openthewatertap�

•Switchontheunit:

• Pressthepoweronswitchca�2suntilanaudiblesignalisheard

t

>>DURRNDT<<T XR24NDTV��T

WARM-UPPHASEWAITING TIME .. MIN

<MID�GRAIN>8:00MACHINEFREE

<MID�GRAIN>8:00MACHINE BUSY

<MID�GRAIN>8:00REMAININGTIME��MIN

<MID�GRAIN>8:00MACHINE BUSY

<MID�GRAIN>8:00MACHINEFREE

Changing the program:see next page

t t

1 LEDondisplaylightsup�Liftingbathautomaticallybeginstomoveintothecorrectposition,ca�30s�

2 Theunitinitiatesthewarming-upphaseuntilthecorrecttemperatureofthedeveloperbathisreached�Warm-uptime:0�5°C/min�Duringthiswarm-uptimeamessageblinksonthedisplay"WAITING TIME .. MIN"

3 Assoonasthesettemperaturehasbeenreachedthe display panel lightsupThe unit is ready for operation. A film can be inserted.TheprogramMID�GRAINisautomaticallyselected,whereadifferentprogramisdesiredthenusekey tochangeprogramtoREG�GRAINorFINEGRAIN�

4 Beforecommencingdevelopingeverydayruntwocleaningfilmsthroughtheunit�

5 Onceafilmhasbeeninseredthedisplayblinks:"MACHINE inOPERATION",assoonasthismessagestopsblinkingthenthenextfilm(s)canbeinserted�

Twofilmscanbeinsertedalongsideeachotherbutwithinthemarkings,seefig�25�

6 Theremainingdevelopingtimeforthefilm(s)intheunitisdisplayed(automaticcountdown)�Anaudiblesignalisheardwhenthefilmsexit�

7 Ifnofurtherfilmisinsertedtheliftingbathmovestothe"Standby"-Position

8 Unitin"Standby"-Positionmessage:"MACHINEFREE"appearsondisplay

Film material which has not been exposed must not be placed on the unit as the LCD-Display may lead to incorrect exposure.

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Changing the program:

If there is a fault message see section 17.1 "Fault message on display"

•2Filmscanbeinsertedtogethersidebyside�Ensurethatthemarkinggoesintothedeveloperunitlast�

•Toobtainafastcontrolimagechangetoprogram"FINEGRAIN"(shortprocesstime:5:30 min)�

15.2 In the evening or after surgery hours

• Turnofftheunitatthemainpowerswitch�

• Closethewatertap�

15.3 Operation interruptionofmorethan1week:•Drainoffthechemicals�•Cleanbathsandrollersetsandleavetodry�

See16�1�1

15.4 Film recommendationsTemperature of the bath(s): 28 °CDryer performance: 30 %

Manufacturer Film type Processing time

Agfa StructurixD2,D3Film 8

Agfa StructurixD3SCFilm 8

Agfa StructurixD4-D8Film 8

Kodak INDUSTREXAA400Film 10

Kodak INDUSTREXDR50Film 10

Kodak INDUSTREXHighSpeedHS800Film

10

Kodak INDUSTREXM100Film 10

Kodak INDUSTREXMX125Film 10

Kodak INDUSTREXT200Film 10

Fujifilm FUJIIX-25,FUJIIX-50 8

Fujifilm FUJIIX-80,FUJIIX-100 8

Fujifilm FUJIIX-150 8

25

6

3

26

DRYER 30%[ENTER]=OK

DRYER 30%[ENTER]=OK

DRYER 30%[ENTER]=OK

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16. Maintenance

Every 2 monthsChange the chemicals,Clean baths and roller sets,make up chemicalsseesection16�1

•Checkdarkroomforstraylighting!

16.1 Change the chemicals16.1.1 Drain the chemicals

•Pressthepowerswitchtoturntheunitoff�

•Removethemainsplug(61)fromtheelectricalsafetysocket�

•Removecover(60)�

•Checkwhetherthecollecter(39)isempty,ifnecessarypourintothecollectioncanister(63)

Itisextremelyimportantthatthecollecterisempty,otherwisethereisthedagerofoverflow,whenthechemicalsaredrainedfromthebaths�

•Removethefloatingcoversfromdeveloperandfixerbaths,leavetodryandplacetooneside�

•Firstremovethesmallplugfromtheliftingbath,thenthelargeplugsfromthebaths�

•Emptythecollecter�

•Unscrewthelidofthecollecter,hangthehoseendsinaneutralcontainer�

Thiswillpreventwaterfromenteringeitherthecollectororthecanisterduringcleaning�

27

28

39

63

60

61

91

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CleaningandmakingupofchemicalsforthedeveloperunitarebasedontheuseofDürr XR 24 NDTchemicals�

Whenusingchemicalsfromthirdpartysuppliersbesuretoobservethemanufacturer'sinstructions!

16.1.2 Clean baths and roller sets,

•Openthegreencatches(44)andstopclips(45)

•Swivelthedryerpacket(8)towardstherear�

•Swivelthedisplayupwards

•Removetherinseand(6)filminsertrollersets(3)

•Liftthedeveloperandfixerrollersets(5),tilttothesideandletthechemicalsrunoff

31

5

11

44

45

30

8

6

3

29

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•Placetherollersetsinthesink,sprayusing"spraycleanerandallowca�10mintotakeeffect�

•Onthesidepresstheleverandremovetheliftingbath(22)

•Rinsetheliftingbath(22)thoroughlyunderwarm,runningwater(min�40°C)�

•Rinsetherollersetsthoroughlyunderwarm,runningwater�

•Screwthelargeplugs(18,21)intothebaths�

•Firstfillthefixerbathwithwater,fig�33�

•Thenfillthedeveloperbathwithwater�

•Placedeveloperandfixerrollersetsinposition�

Do not operate the developer unit without developer/fixer roller sets. Without developer/fixer roller sets water will splash upwards out of the unit as there will be no circulation of the water in the baths. Danger of eye injury!

• Closethegreencatchesandclips�

•Swivelthedisplaybackintoposition�

•Replacecover(60)�

•Pluginatmains(61),presspowerswitchon�

•Startupunit,placecleaningfilminfilminsertionslot(1)untilthefilmfeedflapisactuated,leavethefilmca�4mininthisposition�

•Lettheunitrunca�8min(thehosesandrotatorypumpwillbeautomaticallycleaned)�

•Afterca�8minswitchofftheunitanddisconnectatthemains(61)�

•Removecover(60)�

•Swivelthedisplayupwards

•Openthegreencatchesandclips�

•Liftthedeveloperandfixerrollersets,drainandremove�

•Unscrewthelargeplugsfordeveloper(21)andfixer(18)fromtheirbathsanddrainthewater�

33

22

32

34

60

1

Ù

Ù

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16.1.3 Make up chemicals

•Screwtheplugsforfixer(18)anddeveloper(21)intotheirbaths�

•Replacethedeveloperandfixerhosesbackintheircollector�

•Putinplacetheseparatingbarrier(52)betweendeveloperandfixerbaths�

Chemicals are dangerous to health or aggressive. Irritate skin and eyes. Danger of severe eye injury. Damage irreversible.

When filling chemicals always wear protective gloves and protective glasses.

If there is any contact with the eyes, immediately rinse thoroughly with water and consult a doctor as soon as possible.

Clean your hands thoroughly under running water after finishing.

Please also refer to our special safety brochure which you can find on the internet at: http://www.duerr-ndt.de or order it direct from Dürr NDT.

Usage of chemicals from third party suppliers Whenusingchemicalsfromthirdpartysupplierspleaserefertothemanufacturer'sinstructionswhenmakingupthechemicals�

AlldeveloperunitswhichhavealreadybeenoperatedusingchemicalsfromthirdpartysupplierscanbeconvertedtoDürr XR 24 NDTchemicalsatanytime�Pleasenotethatthebathsshouldbecleanedthoroughlybeforechangingchemicalsource(refertothemanufacturer'sinstructions)

Usage of Dürr XR 24 NDT chemicalsDürrNDTdeveloperandfixerchemicalsarebasedlargelyonnaturalingredients�ComponentssuchasHydroquinoloraldehydeareavoidedasfaraspossible�

Thisreducestheaccumulationofdirtintheunitandtherebyalsoreducescleaning�

Concentrations1.5 lconcentratedliquidmixedwithwaterprovide 5 lusablesolution6 lconcentratedliquidmixedwithwaterprovide 20 lusablesolution

1.5 liters concentrated chemical in the baths of the developer unit

1. Filling fixer bath (F) (fig�36)Pourthe1�5literbottle(fixerconcentratedliquid)carefully(avoidsplasheswhichcanleadtomixingofchemicals)intobathandthenfilltotopmarking(54)withcoldwater�

36

35

18

21

52

37

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38

39

40

55

56

D F

D F

2. Filling developer bath (D) (fig. 37)Pourthe1�5literbottle(developerconcentratedliquid)carefully(avoidsplashes)intobathandthenfilltotopmarking(54)withcoldwater�

6 liters chemical concentrate in 20 liter containerTwocleanandempty20litercanisters(55)arerequired:forfixeranddeveloper�•Empty6literbottleoffixer(F)intocanisterand

fillwithcoldwatertothe20literlevel�

•Empty6literbottleofdeveloperconcentratedliquid(D)intocanisterandfillwithcoldwatertothe20literlevel�

•Placeacoversecurelyoneachcontainerandmixthecontents�

1. Filling fixer bath (F) (fig. 40)•Usingasuitablecontainerwithaspout

opening(56)carefullypoursomeofthefixermixtureintothefixerbathoftheunitasfarastheuppermarking(54)(avoidsplasheswhichmightcausemixingofchemicals)�

2. Filling developer bath (D) (fig. 41)•Usingthecontainer(56)carefullypoursome

ofthedevelopermixtureintothedeveloperbathoftheunitasfarastheuppermarking(54)(avoidsplasheswhichmightcausemixingofchemicals)�

•Theremainingchemicalmixturesshouldbestoredinthe20litercontainersinadarkplaceuntilneeded�

•Rinsetheemptycontainersaswellasthefillingvesselthoroughlywithwaterandkeepforfurtheruse�

41

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42

60

596

5

322

44

8

45

58

•Removeseparatingwallorbarrier�

•Placeliftingbath(22)inposition�

•screwinthesmallplugoftheliftingbath�

16.1.4 Insert roller sets

The developer unit must never be operated without its roller sets!Withouttherollersetsitispossiblethatthedeveloperandfixerfluidswillbeplacedunderpressureandwillsplashverticallyupwardsoutofthedeveloperunit�

Chemicals attack eyes and skin and there is the possibility of severe injury to the eyes.Withoutthedeveloperandfixerrollersetstherecanbenocirculationofchemicalsinthebaths�

Danger of chemicals get into the eyes and danger of mixing of chemicals.

• Insertdryerpacket(8)andswiveltowardstherear�

•Placerollersetsforrinse(6),developer/fixer(5)andfilminsertionslot(3)inplacerespectivelyCheckthattheguidesslotintoeachother�Ifnecessary,rotatethetoothedwheelofthedrive(58)untilthewormscrewcorrectlyengageswiththetransportdrive

•Swivelthedryerpacket(8)forwards�

•Closethegreencatches(44)andstopclips(45)

•Placefloatingcovers(59)fordeveloperandfixerbathsinposition

•Swingdisplayback,i�e�inposition�

•Replacecover(60)�Becarefultoensurethatthelowerlipofthelidalignscompletelywiththeguideofthehousingcover

•Pluginatthemains�

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6. Greenish-brown smear to film

•Chemicalsusedup •Mixupnewbatchofchemicals

•Lightexposureintothedarkroom,e�g�throughkeyhole

•Darkroomlightingincorrectlyinstalledorpointinginwrongdirection

•Checkthedarkroomforstrayambientlight,ifnecessaryblackoutlightsources

•Lampsshouldonlyshineindirectly

5. Dark smear or streaks to film

Solution

•Plugmainscableinatelectricalsafetysocketandconnectorintorearsideofunit

•Placecoveroncorrectly

•Presspowerswitchmin�2s

Problem

1. Completely not operational

2. Film too bright

3. Film too dark •Setexposuretimes(wherepossible)

•AskServiceTechniciantocheckandresetifnecessary�

•Changechemicals(seesection16�1)

• Checkregenerationlevels�

•Setexposuretimes(wherepossible)

•AskServiceTechniciantocheckandresetifnecessary�

•Filmexposuretimeonimagingsystemtoolong

•Developerbathtemperaturetoohigh

•Developerusedup

•Filmexposuretimeonimagingsystemtooshort

•Developerbathtemperaturetoolow

Probable cause

•mainscablenotcorrectlyplugged

•Covernotinposition

•Powerswitchednotpressedlongenough

4. Yellowish-green smear to film

•Filmnotfixedcorrectly •Checkwhetherfixerisstillallrightforuse:allowD4filmstolieca�56sinfixer�Ifthefilmbecomestransparentthenthefixerisusable�Ifthesmearingpersists,changethechemicals(seesec�16�1ff)

•Chooseaprogramwithalongerprocesstime�Observefilmprocessingtimes

Trouble-shooting

17. Tips for operators IfitisnotpossibletosolvetheproblemslistedherewiththeaidoftheseTroubleshootingTips,

thenpleasecallyourServiceTechnicianwhowillbegladtohelp�

7. Film is streaky •Mixingofchemicals •Mixupnewbatchofdeveloperchemicals

•FilmdevelopedusingprogramFINEGRAIN(withprocesstime5:30)

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Problem

8. General background fog to film

•Filmstoredtoolong

•Filmincorrectlystored

Solution

•Checkshelflifeoffilm

•Observecorrectstorageconditions,shelflifeandmanufacturer'sinstructionsonfilmpackaging�

Stray ambient light can lead to pre-exposure of film material. Ifnecessaryaseparatingwallorbarrierofleadprotectioncanbeputup�

•Reducetheroomtemperature

17.1 Fault message on display with audible signal

SERVICEINTERVALREACHED!

FAULTWATERTOOLOW!

FAULTWATERTOOHIGH!

FAULTROLLERDRIVE

further message to come...

Display

Afterswitchingontheunit

Afterinsertionofafilmwithdelayofca�35s

Eitheratbeginningoforduringdeveloperprocess

Cause Solution

Serviceintervalreached�

Waterinflowtowaterbathinterrupted

Arrangemaintenancebyourservicetechnician�Workcancontinue�

Checkwhetherthewatertapisopenand/orinflowhoseisconnected

Removeblockageorcheckwhetherthewastewaterdrainage-hosehasbeenlaidcorrectly(waterpocket)�Workcanonlybecontinuedafterremovalofproblem

Probable cause

•Developerbath-temperaturetoohighduetoexcessiveroomtemperature

RPM-Signalfrommotorinterrupted,possiblycableorconnectordefect

Arrangemaintenancebyourservicetechnician�Problemduringfilmdevelopment:filmisonlycarriedatshortestprocesstime(5:30min)! Too little fixing process!

Eitheratbeginningoforduringdeveloperprocess

BEFOREOPENINGDISCONNECTFROM

MAINS

Eitheratbeginningoforduringdeveloperprocess

SafetyrelayonPCB(mainboard)defect

Arrangemaintenancebyourservicetechnician�Workcancontinue�Beforeopeningunplugatthemainsandremoveallpower!

-Wastewaterdrainageblocked,badlylaidornotventilated-Electricalbridgingcausedbyaccumulationoflimescaleonlevelsensor�

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7. Greenish-brown smear to film

•Filmnotrinsed •Levelindicatorsensorinwaterbathhasclosedoffthewaterintakevalve-checkwastewaterdrainage,ifnecessarycleanandrealignhoses(see9�2)

•Furtherpossibilities,seeabove:Solutionsfor2�"Nofreshwaterinflow"

•Resetthedryerperformance•Replacetheventilationfan

•Changethetemperaturecontrolfuse

•Dryerperformanceincorrectlyset

•Ventilationfandefect

•Heatingdefect

8. Film not completely dry

Fault message on display with audible signal see 17.1

18. Tips for technicians

Solution

•Checkfuseandreplacewherenecessary

•Checkfuseandreplacewherenecessary(seesection19�8)

Problem

1. Completely not operational

2. Supply of fresh water interrupted

3. Developer temperature not suitable

4. Film too bright

5. Film too dark •Checkprocessheaterand/orPTC-sensor,replaceifnecessary(section19�9)

•Measurethetemperatureandenter"CALIBRATION?"inservicemenu

•ProcessheaterandPTC-sensingdeviceneedreplacing(seesection19�9)

• Ventrotarypumpbystartingandstoppingtheunitseveraltimesoverashortperiod�ElectricalsupplyswitchON/OFF

•Checkvalveandreplacewherenecessary(seesection19�10)

•Cleanfinefilterorcoarsefilterinwaterhose

•Cleanlevelindicatorsensor(seesection19�12)

•Temperatureofdevelopertoohighorprocessheaterdefect

•Developerbathtemperaturetoolow

•Processheaterdefect

•Airinsystem,rotarypumpnotvented�(Unitfilledwithwaterorchemicalsatca�20°Cstartswithoutwarm-up�)

Probable cause

•Mainsfusedefect

•Appliancefusingdefect

•Waterintakevalveblockedordefect

•Waterinflowblocked

•Levelindicatorsensorhaslimescale(electricalbridging)

6. Yellowish-green smear to film

•Nochemicalsindeveloper/fixerrollersets(levelinbathtoolow)

•Noagitationorcirculationofchemicals

•Checktheprofileofsealsandrollersets,ifnecessaryreplace�

•Checkrotarypumpforpossiblesignsofairinhose

seealsosection19TipsonTroubleshooting

•Checkprocessheaterand/orPTC-sensor,replaceifnecessary(wsection19�9)

•Measurethetemperatureandenter"CALIBRATION?"inservicemenu

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19. Tips for Troubleshooting 19.1 Before beginning work• Turnofftheunitatthemainpower

switch�

•Disconnecttheplug(61)�

•Removecover(60)�

•Thehousingpanelsrequiredforworkingneedtoberemoved�

19.2 Remove front panel•Swivelthedisplayupwards

•Openthegreencatches(44)aboverollersets(3)

•Removetherollersettothefilminsertionslot(3)�

•Unscrewthetwogreyrapidreleasecatches(68)fromthefrontpanel(56)�

•Unscrewthe3Philipsscrews(cross-headed)(57)andremovethefrontpanel(56)�

19.3 Remove rear panel•Openthegreencatches(44)andclips(45)

holdingdryerpacket(8)�

•Swivelthedryerpacket(8)towardstherearanddetach�

•Unscrewthe3Philipsscrews(cross-headed)(57)andremovetherearpanel(67)�

19.4 Remove side panels•Removefront(56)andrearpanels(67),liftthe

sidepanels(55)upwards�

19.5 After completing work•Replaceallhousingpanelstotheiroriginal

positions�

Never operate the unit if the panels are not correctly positioned or not screwed into place! The unit is connected to power supply - Danger of electric shock.

•Replacecover(60),pluginatthemains

1144

45

55

57

5767

68

3

55

43

60

61

44

45

8

56

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36 9000-608-25/30 2011/04/13

DR

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19.7 Replacing display unit•Disconnecttheconnectorofthedisplaycable

(92)fromthePCB(mainboard)(86)andguidethroughtheopening(91)�

•Liftoffthedisplay(90)upwards�

• Insertnewdisplayinreversesequence�

19.8 Check the fusing of the unit•Opentheflaptotherearoftheunit(64)by

pushingnottoohardwiththetipofascrewdriver�

•Pressthespringandremovethefuseholder(65)�

•Checkfuseandreplacewherenecessary�Forordernumberseesection4�1Specialaccessories

48

62

64

65

46

47

90

91

92

8693

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19.9 Replacing process heater with PTC-sensor

•Removeallpanels�

•Drainoffchemicals(seesection16�1�1)

•Disconnectconnector(93,fig�43)atPCB(mainboard)(86)�

•Unscrewthescrewonmountingoftherotatorypumpandliftthisupwards�

•Removeboththetwoconnectorsfromtherotatorypumpandalsotheconnectorontheprocessheater(16)�

•Removetheprocessheaterfromitsmountinganddisconnectthehoses�

• Installthenewprocessheateraccordingtoinstructions�

•Replaceallconnectionstorotatorypumpandprocessheater�

•Reconnectconnector(93,fig�43)atPCB(mainboard)(86)�

•Replaceallhousingpanelstotheiroriginalpositions�

19.10 Check water intake valve•Whenwaterintakevalveisnotswitchedon:

•Startserviceoperation(seesection19�6),menu"INDIVIDUALTEST"andthenselectoption"Waterintakevalve"�

• Ifthevalvedoesnotactivatedespiteunitbeingswitchedon(voltage)thenreplacethecompletevalveset(15),seesection19�11"Replacewaterintakevalve"�

19.11 Replace water intake valveFirstcheckwaterintakevalve,seesection19�10,ifdefectthenreplaceit�

•Closethewatertap�

•Removethewaterhosecarefullyfromwaterinflow(34)oftheappliance�

•Disconnecttheconnectioncable(80)fromthevalveunit

•Carefullydisconnecttheinternalwaterhose(79)totherearofthevalve

•Undothescrew(81)tothesideofthewaterinflowandreplacethecompletevalve

16

49

17

34

8115

80

79

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83

50

82

19.12 Level indicator sensor “water”

•Closethewatertap�

•Removethelid�

•Openthegreencatchesandclips�

•Swivelthedryerpackettowardstherear�

•Removetherollerset"Water"�

•Cleanthelevelindicatorsensors(82)+(83),inordertoavoidanyformationofabridgecausedbylimescale�

•Totestthefunctiontheunitmustbeoperatedwithouttherollerset"water"�

•Simulateafilminsertionandthedisplayshouldcausemessage"Watertoolow"toappear�

•Buildabridgebetweenthetwolevelindicatorsensor(82)+(83),andthemessage"Watertoohigh"shouldappear-thesensorsarenowfreed�Cleaningiscomplete�Ifthereisanydeviation,refertosectionTroubleshooting,17�1

19.13 Changing light barrier sensors

The light barrier spare parts set is required order number 1734-993-00.

Instructionsareincludedwiththesparepartsset,pleaserefertothese�

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Dürr NDT GmbH & Co. KGHöpfigheimerStraße22·74321Bietigheim-Bissingen,GermanyTel:+497142993811-0·Fax:+497142993811-299info@duerr-ndt�de·www�duerr-ndt�de