… friction is a property of the tyre-surface interface There is no such thing as runway friction...
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Transcript of … friction is a property of the tyre-surface interface There is no such thing as runway friction...
The Development ofThe Development of
RRunwayunway
FFrictionriction
TTestingesting
`̀̀̀
… friction is a property of the tyre-surface interface
“There is no such thing as runway friction … ”
introductionintroduction
Findlay, Irvine Ltd is an innovative engineering company founded in 1960 and located near Edinburgh, Scotland.
The company specialises in the design and manufacture of technically advanced products for the transport industry.
Its runway friction tester, the GripTester, is known and used all over the world.
My name is Delia Harverson and I have been a Director of the company since 1981.
introducing some terminologyintroducing some terminologyintroducing some terminologyintroducing some terminology
All modern runway friction testers are of the type:
Continuous reading Friction Measuring Equipment
or
CFME
What was the first Continuous reading Friction Measuring Equipment
[CFME]
??When was it introduced
??
runway friction testing:runway friction testing: historyhistoryrunway friction testing:runway friction testing: historyhistory
the first CFME
designed by the UK Ministry of
Defence in the early 1960s
was the
runway friction testing:runway friction testing: historyhistoryrunway friction testing:runway friction testing: historyhistory
• Why was the MuMeter developed?
•Mainly for testing in winter conditions
1962: a Canberra lands on a winter contaminated runway ...
… and comes safely to a stop
Is it as important to measure runway friction in summer as in winter??
YES!YES!
In rain, a runway with poor texture and rubber deposits can be just as slippery as a
runway contaminated with ice and snow
runway friction testingrunway friction testingrunway friction testingrunway friction testing
Every year, substantially more overrun accidents occur on wet runways than on
winter contaminated runways
These accidents cause airports and airlines expense, embarrassment and loss of
customer confidence
Most of these accidents Most of these accidents need never have need never have
happenedhappened
runway friction testingrunway friction testingrunway friction testingrunway friction testing
Regular use of an approved, well maintained CFME will not guarantee that an overrun accident won’t happen at your airport …
… but it will make it less likely
runway friction testingrunway friction testingrunway friction testingrunway friction testing
Operational testing is carried out in natural conditions, in winter, in order to make immediate operational decisions.
Maintenance testing is carried out in carefully controlled conditions, which include an exact amount of water put down in front of the measuring wheel, in order to make engineering decisions.
operational & maintenanceoperational & maintenancetestingtesting
operational & maintenanceoperational & maintenancetestingtesting
Should engineering decisions ever be made on the basis of operational testing?
No!No!Natural conditions are much too variable to provide a proper basis for engineering
decisions
operational & maintenanceoperational & maintenancetestingtesting
operational & maintenanceoperational & maintenancetestingtesting
How do we ensure that maintenance friction testing is consistent …
… that the same results are obtained in Lima as in London Heathrow?
… in Santa Cruz as in Singapore?
the role of ICAOthe role of ICAOthe role of ICAOthe role of ICAO
… friction is a property of the tyre-surface interface
“There is no such thing as runway friction … ”
Table A-1
Test tyre Test DesignTest water objective Maintenance Minimum
Pressure speed depth for new planning frictionTest equipment Type (kPa) (km/h) (mm) surface level level
(1) (2) (3) (4) (5) (6) (7)
Mu-meter Trailer A 70 65 1.0 0.72 0.52 0.42A 70 95 1.0 0.66 0.38 0.26
Skiddometer Trailer B 210 65 1.0 0.82 0.60 0.50B 210 95 1.0 0.74 0.47 0.34
Surface Friction B 210 65 1.0 0.82 0.60 0.50Tester Vehicle B 210 95 1.0 0.74 0.47 0.34
Runway Friction B 210 65 1.0 0.82 0.60 0.50Tester Vehicle B 210 95 1.0 0.74 0.54 0.41
TATRA Friction B 210 65 1.0 0.76 0.57 0.48Tester Vehicle B 210 95 1.0 0.67 0.52 0.42
GRIPTESTER C 140 65 1.0 0.74 0.53 0.43Trailer C 140 95 1.0 0.64 0.36 0.24
9/11/95
Maintenance testing table from the “Green pages” of ICAO Annex 14
Friction is NOT a property of one surface (the runway)
Friction is a property of a pair of surfaces (the runway and the skidding tyre)
In fact, it is really a property of a process (runway, test tyre, speed, skid ratio, test water film)
the role of ICAOthe role of ICAOthe role of ICAOthe role of ICAO
runway friction testing : runway friction testing : historyhistory
runway friction testing : runway friction testing : historyhistory
the GripTester the GripTester the GripTester the GripTester
The measuring The measuring wheel is mounted wheel is mounted on a stub axle. on a stub axle. Strain gauges on Strain gauges on this axle measure this axle measure LOADLOAD and and DRAGDRAG: : from these, from these, friction, μ, is friction, μ, is calculated by the calculated by the formula:formula:
μ = DRAG / LOAD
the GripTester the GripTester the GripTester the GripTester
There are now more than There are now more than 280 280
GripTesters operating worldwide, GripTesters operating worldwide,
including including 1515 with the US Air Force, with the US Air Force, 77
with the Canadian Air Force, with the Canadian Air Force, 66 with the with the
Turkish Air Force, Turkish Air Force, 22 each at most of the each at most of the
UK’s large airports, UK’s large airports, 22 at the new airport at the new airport
at Hong Kong – and so on on …at Hong Kong – and so on on …
The success of the GripTester is based on 8
carefully thought out design principles:-
the GripTester the GripTester the GripTester the GripTester
Separating the measuring system from the automotive system gives greater flexibility and lower cost of
ownership
trailer or car with integral measuring system
??
design decision 1 design decision 1
A braked measuring wheel reflects rolling friction better and more directly than a slewed measuring wheel.
The MuMeter was designed with slewed measuring wheels because, in the 1960s, strain gauges were much
less advanced than they are today.
braked wheel or
slewed (angled) wheel
??
design decision 2 design decision 2
Whatever the weight of the tester, assuming the vertical force (LOAD) on the measuring wheel to be constant,
instead of measuring it, can lead to inaccurate readings.
Because it measures LOAD continuously, the the accuracy and reliability of GripTester’s readings are not
compromised by its light weight (85 kilos).
measure LOAD or
assume it constant
??FRICTION = DRAG / LOAD
design decision 3 design decision 3
The advantages of measuring DRAG and LOAD directly, by instrumenting the measuring axle, are
highlighted by a recent US FAA “CERTALERT” warning of the effects of loose surface contaminants on
devices using torque measurement.
measure DRAG directly or
measure torque and calculate drag
??
design decision 4 design decision 4
From an academic point of view, variable slip is attractive. From a practical point of view, it has been
found to be awkward and unreliable.
fixed slip or
variable slip
??
design decision 5 design decision 5
The slip ratio must be chosen with reference to the intended test speeds. For the ICAO specified speeds of
65km/h and 95km/h, a slip ratio of 15% gives maximum performance.
free rolling wheel = 0% slip ratio
locked wheel = 100% slip ratio
slip speed = test speed x slip ratio
which slip ratio
??
design decision 6 design decision 6
a PC or a specialised data logger
??
with a PC
… archiving is easy
… as computer design advances, options such
as colour displays can be made available
… data storage is virtually unlimited
… printout is on standard paper rather
than on paper rolls
design decision 7design decision 7
design decision 8design decision 8design decision 8design decision 8Simple and Simple and efficient efficient calibration and calibration and maintenancemaintenanceCalibration of the Calibration of the GripTester is simple and GripTester is simple and direct: vertical and direct: vertical and horizontal forces are horizontal forces are applied to the measuring applied to the measuring axle and the readout axle and the readout adjusted if necessary.adjusted if necessary.
The GripTester’s modular The GripTester’s modular design helps to ensure that design helps to ensure that maintenance is also simple maintenance is also simple and efficient.and efficient.
policy decisionspolicy decisionspolicy decisionspolicy decisions
• A badly maintained or wrongly calibrated CFME is worse than no CFME
• All CFMEs should be given annual maintenance and calibration by qualified technicians working in a suitable environment.
• Findlay Irvine’s partners in China and the rest of Asia Pacific offer in depyh after sales support