1'oecoooP.6

=ocEoofo

oso

ao3o

1'+

oxtrto

oil

=.JGtzo

zm9?3sl= il il65€9.#il3638.-B

=qrf=.+={ct ttt

oEq)J*I(D.o9.(Do.

a+q)ool!)6')

o-{ o i^:EaE=F6_::oEoodca9? ro=

=.e#ERHE $ [ il'3-

g19

s=QE=*Bir- *o)

€o-lGI

1loo.oocoo=E.

ocCL

tro

19

3E:zrdoor-t

e F il.='*; a!=.=o=(o U3 -o otct F,sE $io <@ o

='o <o

-cLcL -l! oEd3

oo0)qr=

Euttt<o=9u6'oo=+o=<dB:

o.q,

-CL-q}

=.(o

o--lox

a

>!ioL)8e'Io,Es€o

3"sg:s d,e

tlo att

ooqr-s.=38;icL

^o<P2PB-e e

qi+H=d;sFE E8

=E^J -

lJ

dftqo zo*ffiPo

oOIt-!l-)@

oa

=J

='3

o

o

=o(Doo3-{=ooAo{UI

-1'l

oCO

(l)

@C,)(,oo-nn

9pRE53ii

m=4a-

--lmx-{Cvm

@cn(,o-nn

-Tloo,o(,

oo=ID8E=O4ni7 =4m-z-{

-lmx{Cvm

@aoo-nno

+

-no)

=oo.

ooo=on'fJ ZIrfrY-.tOAzlfioz7-l

N)llt--lm

Ea(,)ooT]no

'Tloo)o(,

-tmx{C7m

@a(,oo-nno

zr-ozo)o)

oPo=9FHEB=n1<

eg

@a(,oo-n7o

r-.1oltz

TIosoI

A

ztr3gooo0l

=.oo

a

o,oo.T)@J

oo)EoUO

d'Eo=-F

0,{

2mo^loL U I$ il=.o6=€s.>c - =<+J16(D-0, O-$Q.: tr,JqSR

=.+=(cro

o1trq,)

qqna::itt

E.oEL

o!,

=.GIzo

{o

1l-ooooog.a

=oEtro

tr1.9

"3dE =*!o=6'= o-*q)€g

(lI

oI O i^:,P'6d=E-\:gotroodEd93.:o==q

# E ts

BE S T i'=-

{EIoo

=oc_CL

rr***

N

BEEzt !)6' er- {

e B e,='*aeI=.=o.: B3 FEE $io <(o O

='o <o -cLo. -ll o813

******

o(rr

r0,-J

aJoo

=)

>Ill,l)Ep.I(",6ss*^qtBU=s 6a9olo

s,qs.=gP=E

?gEBq d

q i=Hg? a}

9!ofrt3*ffiQo

****

*t***

nooCL

!)

={oGl'o

ox

lo

r***

oo9'or=

EOE<^E=luEooxd.. OeS.6B

CLq,

N)

oroa@

,@0,

o!o

mor

-no5oI

(r)

EEEL

N!

Em

TIOO)oN)I

OJ

oIaga

N)!t-{m EIE

mor=oaooocoEi,o

CLogo

!

)JoxoI

A

zrozo)o)

mat-

N)

-no5o5

I

o)

U'1'ooroL

Em

llomNo'Tl

N

N)!F+m

=oCt-g

t\)oCro

@U)

trC^)ilooY+

r

mar

-no5o(Jl

I

(,

qaOL9int70

N1lE-lm

N)1lF-{m

oCt-o

@a(,oo

mat-

-Tloo,oo,

(,

oPPbtr1An2

o

@a(,oo

mar

t\)

-1'lo.Eo(oI

o)

ar, _Ei9ilgE@-m'

NTF-lm

N)oCt-o

N)

oro@a

1loot-m

7

maf'

-rloso19I

s

=zooE

N)1lF+m

=ocro

@U'(,oo-Tl

fro

mar

-no(o(,

I

(/)

ooa=2.LEdralf

zo

N)TI-tm

N!F-lm

@oCrg

naCF

H8nZ

mot-

5

-no55(,

I

A

.TotrO>{U'Arfl{mT

!ao

ooC-oo3E€zo)o

o

=o(Eoo3-{JaooTo€a

ft

l>l3l=lolxItr

ITlw

.)Eo>BtrE9TI-.t (,2l-rn -oza-lIooF

-to!oornF

oooo<znZ>m7L)-l -leOfTI Nz-l(foon

-to"ooomF-o

z

ooOCF6mmQo

IHH-ZzOIoHonoF

r-to-!Z

Ua!E

oornp

(,!ooroC0m

ForrrnFa!oor

ono

=.GI

zI

-TloHoto@

I

(,

-1'l

o(0

I

(,

-TlC)tsOtPo

I

(,

-11

oFOtoH

I

UJ

-TloH(l)\o\o

I

A

-Tl

ots\otsO

I

A

r1oPAoo

I

(,

-TloHAots

I

A

-TlotssPo

I

(,

-T'l

oForoNJ

I

(,

.T'I

oPAoA

I

UJ

-TloH5o(,

I

(,

7o

=3oa+o=.I

@a(,ooTIFo

ELD(,oo-1'lpo

@(,woo-Tl

Fo

IIa(,oo-Tlpo

wa(,oo-r1fro

zoa+Cao_

z=of

E(,(,oo-11po

zo-lcao_

z:1of,

f,aI

^(,oSdi4r)r)53

=tJa+

zonc-o_

z=o)

Ea(,Oo+>=

Foo6-3trt lllrt3

=eOaX

o9,EE=oO -lrt+

(r)o,:.t(J'xN)N)oxN)(o(,l

tsol(oxHN)HxUJ(n

HutsxHAiulxHHin

{-_tx@@x())(o

u)!PxNJN)oxP(,P

aHN)xNJorro=I

sox5rJ)xN)P

HoxHHxNJLN

asx(nrJ)ro=I

\trJ)x'.o(nxrJ)\l

(,ox(,(,XrJ)

(,(,@xH(o@xco!

QOloXHHOro)(,o

Fr{o(,ut

foJa+

oao

t.F(o>JT6;QH

C.p(o>f|-

f;:QH

=-o- >Ol

=\toR6o

C.prO>arodQH

C.p(-o>fF

6;QH

=d.>Ol

=!oB6o

utFsPE6(Uor)oN(]n

uPsPW19oroooFun

-tEr,qEEff[

!g)(oo

oN)

tsP

H!

tsIP:,

tsA

-Tl

oo-l(,-lrn!E(,m

!->-l-{ rntft Foozz

rn()-lzo

=zUo

=

o!t->=!HE

.T1

rramz(,oF

oomFzo!E_|m

-TloHA+u)

I

A

.TI

oH\oPLn

I

(,

'TloAoN)!

A

1]oHAo(o

I

UJ

-Tt

oPOloOt

I

(,

s F NJIP

9_,

6'oapCgoo-

@(,(,oo-11

po

!oIor-m

7

@a(^)oo

@a(,oo

(nts@(,

No CTts(,o

NJoxFLNx(o

HOI@xH@ulx!(o

o(l)

x@xf\)

oloxNJHxH(,

(^,w@xts(o@xNJ!

uFsP@6ooooFun

t.prO>f,Fd

odeH

ooo-t

uPsPE'oo,oooxun

uPsPPoorooc)FLn

zr

zr

zr

zr A

a-zo

!O.r

oc)(o@o

(.o

!

-{Cz-l

gooo-t,to

o

!0t-

Uq,

=.clzo

-noH(noP

I

A

ot+s!o-oott

aa-ir

-loEp.=(,oaoao€!

=EU)

!o=-ooo-

-lEol+tull=l(,txlool=l=l-lolrIro

tro6oto

o!o-al

Ot gt I (, N lJ

ozo

!=.fnf(oo

-loEooo-

!

-{

!=.fn.l(oo=(Io-l'fro3oooa

!

-{

o)oa9.(,(,Co

I

aao3g

-toEooo-(,Co

I

oao3g

@on-l-o3(nox(,Co

I

@ao3g

oo=oa9r

th@o3o

olOItIt.rl-lEI*o

o!o

rnotsorP@

I

u)

rnoH\oHNJ

I

(,

xoPolNJr\,i

(,

xoPolNJPI

(,

xoH\otsA

I

(,

oP@H!

I

(,

o-oE.

rcl

zI

!0)(oot\)oN

01.

Annexure - C

Enquirv no. EGIL/EMSD/PUR/ / / Dt:

Technical Specifications for Manufacture of WPAT

Scope:

This enquiry calls for the following works in total

. Design & Manufacturing of lnjection Moulding Tools for WPAT as per

Annexure-A (1 Set consisting of 17 Tools)'

o Moulding and supply of Plastic components for WPAT. All the required

injection molding iooti manufactured by supplier itself as per Annexure-B

(Table i ) have to be used for moulding of Plastic components'

o lntegrate / Assemble the moulded components by using mentioned

hardwarsas per Annexure-B ( Table i to iv ), convert them into a single entity

of WpAT and dispatch them io ECIL at the rate of 1000 nos' (minimum) per

day.

. The tools manufactured by supplier, should be returned back to ECIL in

proper *orling condition *itn piop"r packing & Marking after completion of

production. Ai undertaking to this effect should be provided along with the

tools OV if,e supplier. TIe expenses incurred towards this are in the

suPPlier's scope.

All the bidders shall have relevant experience in Manufacturing of injection moulding

Components for industrial products'

Bidders shall have Advanced Computerized lnjection Moulding machines for

production.

5 (Five) Sample sets of Trial (T0)- have to-b9 submitted by the supplier

within B weeks to ensure prop"r fitment. Further 100 sets (T1) shall be

submitted at free of cost'within 2 weeks after acceptance of (T0) and

texturingoftools.Bulksuppliesshouldstartwithinlweekfromthedateofclearance of T1 samPles'

Third party inspection is required for the above said scope of works' Detailed Quality

Assurance pran (OAp) for the items is to be followed as per Annexure-D'

02.

03.

04.

05.

Lo,..-1p Page 1 of 2

06. Raw Material for Tooling and Plastic Components:

Raw material used for Manufacturing of Moulding Tool for WPAT should be, Mould

Base: c45 and for both core & cavity: IMPAX SUPREME (P20;1.2738) a.nd needs to

procure from reputed oEM brands, ihe supplier has to submit test certificate for the

same from the reputed laboratories/approved NABL laboratories'

Raw material used for production of WPAT units should be virgin material and needs

to be procured from reputed OEM brand. The make should be intimated to ECIL' For

the raw material useO, the supplier has to submit test certificate from the reputed

laboratories/approved laboratories for at least two lots of material procured.

M3 Threaded Brass inserts have to be provided for items as mentioned in Annexure-

B Table (i).

The weight listed in Annexure B Table ( i ), for all individual parts are tentative, any

variation of weight shall be in the supplier's account'

Items that are to be joined by Ultrasonic Welding as indicated in the respective

Jr"*ingr should be slpplied in welded condition during delivery by the supplier'

Horns and Fixturei requiied for Ultrasonic welding are in the supplier's scope' ltems

that are to be joined by using adhesives as mentioned in the respective drawings are

be fixed using proper iOn"tiu" to suit the requirement' Grade of adhesive should be

intimated to fjtl and should be used on approval from ECIL'

color: sample shade coupons should be approved jointly by supplier and QC/Design

ingineers tietore outk production supplies start. variations in color from batch to

Uartn of the items supplied will not be accepted'

screen printing on required components are in the scope of the. supplier' Details and

color of screen printing are provided in the drawings attached as per Annexure-B'

Table ( iv ). samples of-items with screen printing should be approved by ECIL before

bulk production suPPlies start.

Assembly instructions are available in the Assembly drawings as per Annexure-B'

Table ( iv ). Moulded plastic components, Metal .components, Hardware' Packing

Covers etc., as mentioned in Annexure-B, Tables (i), (ii), (iii) are in supplier's scope

and should be assembled to complete WPAT for delivery.

Fully Assembled WPAT Unit shall be packed by using polyethylene packet during

supply to EMSD.

For further clarifications supplier may contact EMSD purchase'

06.

07.

08.

09.

10.

11.

12.

13.

Page 2 of 2

oxCo

I

U

=Jo-oaoztl3o

I

PH

Ho lo co ! ol (, A (rJ N P T' lrj-{t

I

-.1olEI

6'1n,<tol

@-ol4lol3l.rIot5 l*

Iol6l=lDl

Izo

oo

oo o

oo

oo

oo

oo

o oo

oo

or)q,

4fm

flo

=.)of(Df

o(D

9. l

lS.5fo '-Io-.+oo

=e.gq

=

--l

5'

o

r]=.noos3(D

9.of

r.)ooc

sCo

Eo

aoo

o3zf(rt

zor3oo

oo

trot1

o

=.a)0oo-t,o0,

6eZxo9oo+

-to6ozoLu

--logrD

zIUJ

-to6ozo@

-log(D

z9IJJ

--log(D

z9u)

--toqozoLu

iogozo

--log(D

zoo

-lo6zLu

--lo

dzI(!

--{ogozoLu

o,

Foooa

GfiT

E'q,

o

5

ot=lol-t=lo-lo, I

-l=lr.

IHl OZt -mol ,10)'IE: =

lsL-l -, Et=r.)ocr1G) ..s -llq6 0)

=IJl+d Il=a !lo)r=iI

I

I

I

I

I

I

I

vo!o

qao(/l

v(D

To,co(,ool

7o-oo

oqo(r

Ol

voTo0co(,oo

7(D

o0qoul

or

(D

-oo

g(IouloOl

2(D

Tooao(r1

oOl

voo

gqo(n

ol

1(D

!o0q(D

oor

7o!o0c(D(roC'l

7o-oo

gqouoo

a,

to,246

6 -6d={=^

oo <,,o#8

a,f,.ff.f

qQ

omoo-0ao

-loo-'z9(!

--1ogozotD

-too-(D

zoLu

--logozoLU

--{oo-'zoLu

--logozoU

--too-29u)

io6ozoiJu

--to6ozotD

-loIozoir

o

oooEIooovoIlg.o3ID

=

*=zeEE =-o oo'oo* ,?'{ 5'

{

Io6c3o,OJto=

T0)(oo

oo)

! ! ! ! -o T -o -g ! -o !

ofcoo

o o3E'ooo

!oo-Cozo)3o

v(Dnt+q)

oo)-o-

vozoP9

aOJ+(D

p!zoPe

oo)to

€ €=

{ €=

€ €=

€ €--l-o

F

rO

ao3o

!

-{r)Ezm-tln

a,

!!.o0,qr

.L

=o6!,=aq,

f')IJ0,oo

o

l6'TElol=.Y le

!o+o3

og+

?v(D

s.rD{o

ooooc3o:*1

=oo

o(D

s+1!

=+i'o-oof,=E(Don.o

ot|rD

o

Foojoo+o

-oo-o

--{o

ooFo

='gc

-to

-t,o*€io=oOfif(Do='-l 0co

--l

o!@u

Doooto3oovo.ctE.o3oa

@O-jQors

=;8. I-o -J)6

3i c1a€iJ 9-q= 6r+=(D-< J6E 3oQ

O-=O6f q

=;Ba-o -J)fr

*P,3 r:E: Ef*I(D.< JnE 3

oQ

.,o33-<or-0a

oooc3 9;loo='dt: e-3rdo

+ P..?o 9ooooid=^

oOooo

o

F(D

To0q(D

ulool

oO!OO!18fs(,O

o)

I=o

-J

;=go-=6'-<o<(D6'EoorD

oo

5o' 1660

a6'E<]5

=o'E6(D

66'6fo\=5

=o'E6A

a6'E<45,

5mEo(D

66'E<35u

o'E60

65'o\]5

o.

-o!)(ooI\)o+o)

F(D

bo

@td

A-1 Scale of SamPling

A- 1.1Lot

ln any consignment, all the WPAT cabinets of same size and type made from same raw materials and

manufactured under similar conditions shall be grouped together to be considered as a Lot

A-t.2

For ascertaining the conformity of the VVPAT cabinets to the requirements of the specification, samples

shall be tested from each lot separately

A- 1.3

The number of wpAT cabinets to be selected from a lot shall depend on the size of the lot and shall be

according to Table 3.

A-1.4

The wpAT cabinets shall be selected at random from the lot, ln order to ensure the randomness of

selection procedures given in lS 4905: 1968 may be followed'

A-2 Number of Tests and Criteria for Conformity:

A-2.1 Visual, Dimensional, Requirements, Color, Weight, Marking

Each of the wpAT cabinets selected and shall be examined for the tests' VVPAT cabinets failing to

satisfy one or more of these requirements shall be considered as defective. The lot shall be deemed to

have satisfied these requirements if the number of defectives found in sample is less than or equal to

the corresponding acceptance number'

A-3 Physical & Mechanical Characteristics

3.1 lmPact Tests:

3.1.1 lzod lmPact Test:

The lzod lmpact test for WPAT cabinets when tested as prescribed in ASTM D 256 thereshould not be

any damage, crack or permanent deformation or any other failure of the cabinets after the test'Relevant

data sheets and test certificates to be submitted from any NABL approved/ accredited lab'

3.1.2 Hardness Test:

The Hardness test for vvPAT cabinets when tested as prescribed in AsTM D 785there should not be any

damage, crack or permanent deformation or any other failure after the test'Relevant data sheets and

test certificates to be submitted from any NABL approved/ accredited lab'

Annexure - D

scale of sampling and criteria for conformity for Routine Tests

Rev.00

Page 3 of 6

@K3.1.3 De-latching Test

rn Assembred condition the wpAT top cover shourd be de-ratched and ratched for 50 times (Minimum -

25 cycres) there shourd not be any crack, damage to the ratchet and sha, not be in roose condition which

maydamageWPAT.RelevantdatasheetsandtestcertificatestobesubmittedfromanyNABLapproved/ accredited lab'

3.1.4 Weathering & Performance Test

The weathering & performance test for vvpAT cabinets to be tested as per AsrMG 155 or equivalent for

a minimum service performance of the product of 10 years. Rerevant data sheets and test certificates to

besubmittedfromanyNABLapproved/accreditedlab.

3.1.5 One Time Qualification test

A, the tests ,sted in tabre 2 are to be conducted on the wpAT cabinets before and after conditioning

given below (condition ll and condition lll) in any NABL approved/ accredited lab and test reports to be

submitted.

3.1.6 Conditioning

Condition the WpAT Cabinets as per rs 7031:2002 in the conditioning chamberfor24 hours priorto

test conducted at -18 + 2 "C and 55 + 2 "C

Condition l: Ambient Temperatur e (27 t2"Cfor 24 hours)

Condition ll: Elevated Temperature (55 t 2"Ctor 24 Hours)

Condition lll: Low Temperature (-18 t 2 "Cfor 24 Hours)

o^.r AO

Page 4 of 6

@K Annexure - D

Table 2 Type Test

Table 3 Scale of Sampling and Criteria for Conformity

Physical & Mechanical Characteristics

S.No Name of Test As per Clause No

L lzod lmpact Test 3.L.1

2 Hardness Test 3.L.2

3 De-latching Test 3.1.3

4 Weathering & Performance Test 3.L.4

5 Onetime Qualification Test 3.1.5

6 Conditioning 3.1.6

SL. No Lot Size Sample size

Accept ifNumber are less

than or equal

Reject if Numberare more than or

Equal

Up to 3000 No's 13 L 2

il 3000 to 10000 No's 20 2 3

ill 10000 to 35000 No's 20 2 3

The list of test facilities to be available at Vendor/ Manufacture site:

1. Melt flow index test

2. DensitY test

3. Filler/Ash content test

4. De - Latching test

5. Critical Dimension (Required measuring instruments)

6. Weighing balance

7. Conditioning Chamber for Condition

L^^=*Rev.00

Page 5 of 6

@t<

Requirements:

A-4Construction of WPAT Cabinets

wpAT cabinets consist of Top & Bottom covers assembled with top cover pins and latches'

A-5 Material of Construction

wpAT shall be manufactured from plastic material which assures guarantee for long term service and

weathering performance for a period of 15 years to meet all quality norms as prescribed under'

A-5.1 characteristics of Top cover, Bottom cover, Latches, chassis & covering plate of vvPAT cabinet

For Moulded Parts

As per ASTMD 1238

0.92-O.95gm/cc as Per ASTMD 798DensitY @ 27"C

Tensile Strength

31% MaximumFiller/Ash Content

As per ASTMD 1238

0.91-0.94 gm/cc as Per ASTMD 798Density @ 27"C

A-5.2 General Characteristics and Dimension

A-5.3Design&Dimension:Thecriticaldimensionsshallbecompliedwiththeencloseddrawings'

A.5.4 Thickness: The average thickness is 3 mm across all surfaces of the plastic parts unless and until

specified.

A-5.5 Weight: weight of WPAT components as per the enclosed Drawings/Annexure'

A-5.8 color & Texture: Color & Texture of printing as per the enclosed Drawings/Annexure'

t'^""ar* Page 6 of 6

o9)

ioI

oo.

zmo^I

sl+iHd5€9.(D-tD O-qrQaoJESR

JFE(oo

o

dAE=EoodadoDr- o--

H: a t g'3-

o=9Li9

ts =*eP r'o=or -q,.s g-(o

zofoo3!-oJot!oo:-{=oovo€(t

=oaooo

o4o

o0,

=o

1'+oo

oxam

f! NBgo

,gEB1=rE.* * i'6=';x =-:=E;:i 6 ='O3 "6e'E$g

=-(O oo.ooo- o.

ooA'or=

EOE<-0=Eooxi.2EH

q)

noo

aq)

=.GI

o1{oxa

?gFB€ A

a s=H=di:c*? E"8'3!o

sE3-fi9o

AB3r3 <.rdg€o-

3 s'3.:!a,e9o11,oqo-<zsg

oOrt-A'-ao6

=l

-no@(,)

I(,

-U

om

U-n

9\ :/r s (, NJ rozo

tlc33!$o

Uc=)3

o0)E

-0)Joo

t-olof

-loEooo

(Doo3ooo .l

FIoo

Tlo@(r)o)

I

s

To@o)(rtI

A

-1'loI@o)(,)I

s

'no@o).trI

.r

flooo)I

(,

1]oJ@N)(l)I

(l)

g-o

=.GI

zo

N N sq$

H€

-o1lo-u

1l1lo1'

TDa1l1lo1'

1l!o!

T]1'o-u

Fo€3A,t+o

=.o

l9Sl-llrll

{(Jr o EIE

f,Q<

i,: e:5i I

=efo^Xur_ 3 :i

o)soox5NbxN)i.J

N(,xpo@xIo

@:x>@oXino:

o)x

O)!o(,l

xsIoxpo(o

s@axN@5xI

G)(,l

5\tsxN--t@x(l)

N{

o9,E['=oO -lrt+

8rg,Ff(:1q85o

8s$r5(l1@B5o

17o>orEd*<{

17o>OFats!I,5\< --l

8s0)I-5(,1EB5o

1nQ->orEH<{

ogo-l

t>l=l=lolxItr

lqltt

!g)(oo

oN)

@ { o) (Jl 5 (]) N

azo

-0))o6'-f(oo!f

I=oonoo_

TIo0)3I(,-{oo

TIo0)3It\)

adoa=.oU'

1'lc0)

3I

w0)ao

;)t)t,x.DIio

=a50)oo

o0)al,-ofNra0)oo

oun-oI

Ca5s)oo

goootr+o

o!o1+

T1o@q)\lI

s

-T'I

o@(,(o

I

s

'Tlo@(,@

I

s

'11o@I\)(o

I

5

T1o@N@

I

5

-T1

o@N)--t

I

A

TIo@NO)

I

.s

TIo@N)Ctl

I

s

trq,

=.ctzo

aa(,oA

aU)(,oA

mTamTU)

m1lU)

ncooo-

ncoooa

7Co5o-

3oFIoo

N) N)I

I\) J N)

o(+s!o-loo(+

ozo

a-qE:lJN)

33qo

gooo

=.tFio

o!0l-t

O-go9)o33qo

otf!ooo

oo)oao

aao3u

slooo=,ttf.o

o!q,rlt+

-lo!r)oo-(,Co

I

a@o3o

wofrt+o3@ox(,cg

I

(,ao3g

-u

=.ft(,o

oJ

-lo!ooo-t

!

-{oo

!=.=i(oo=@oa+a+o3oooa

!

-{oc)

E'-o

=.tozo

xo@N)N)I

(,

o@N)

I

G)

mo@(,N)

I

(,

5

\\

1lo)(ooNoN)

01.

Annexure - G

Scope:

This enquiry calls for the following works in total

o Design & Manufacturing of lnjectiotr Moulding Tools for WPAT-CC as

per Annexure-E (1 Set consisting of 6 Tools)'

. Moulding and supply of Plastic components for WPAT-CC' All the

required injection molding tools manufactured by supplier itself as per

Annexure-f grnt" i ) havJto be used for moulding of Plastic components.

. lntegrate / Assemble the moulded components by using mentioned

hardwarsas per Annexure-F ( Table i to iv ), convert them into a single entity

of WpAT-Ci and dispatch them to ECIL at the rate of 1000 nos. (minimum)

per daY.

o All the tools that are manufactured by supplier should be returned back to

EClLinproperworkingconditionwittrproperPacking&.Markingaftercompletion oi proOuctioi. An undertaking to this effect should be provided

along with the iools by the supplier. The expenses incurred towards this are

in the suPPlier's scope.

All the bidders shall have relevant experience in Manufacturing of injection moulding

Components for industrial products.

Bidders shall have Advanced computerized lnjection Moulding machines for

production.

5 (Five) Sample sets of Trial (T0) have to-be submitted by the supplier

within 6 weeks to ensure proper fitment. Further 100 sets (T1) shall be

submitted at free of cost within 2 weeks after acceptance of (T0) and

texturing of tools. Bulk supplies should start within 1 week from the date of

clearance of Tl samPles.

Third party inspection is required for the above said scope of works' Detailed Quality

nr.rtin"6 prah (Onp) for the items is to be followed as per Annexure-H

02.

03.

04.

05.

(WPAT. CG)

Lb*+ Page 1 of 2

06. Raw Material for Tooling and Plastic Components:

Raw material used for Manufacturing of Moulding Tool for WPAT-CC should be,

Mould Base: C45 and for both Core & Cavity: IMPAX SUPREME (P20; 1.2738) and

needs to procure from reputed OEM brands, the supplier has to submit test certificate

for the same from the reputed laboratories/approved NABL laboratories.

Raw material used for production of WPAT-CC units should be virgin material and

needs to be procured irom reputed OEM brand. The make should be intimated to

ECIL. For the raw material used, the supplier has to submit test certificate from the

reputed laboratories/approved laboratories for at least two lots of material procured.

The weight 1isted in Annexure F Table ( i ), for all individual parts are tentative, any

variation of weight shall be in the supplier's account.

Items that are to be joined by Ultrasonic Welding as indicated in the respective

drawings should be supplied in welded condition during delivery by the supplier'

Horns and Fixtures required for Ultrasonic Welding are in the supplier's scope. ltems

that are to be joined by using adhesives as mentioned in the respective drawings are

be fixed using proper iOfresive to suit the requirement. Grade of adhesive should be

intimated to ECIL and should be used on approval from ECIL.

Color: Sample shade coupons should be approved jointly by Supplier and QC/Design

Engineers before bulk production supplies start. Variations in color from batch to

batih of the items supplied will not be accepted'

Screen printing on required components are in the scope of the supplier. Details and

Color oi screen printing are provided in the drawings attached as per Annexure-F,

Table ( iv ). Samples of-items with screen printing should be approved by ECIL before

bulk production suPPlies start.

Assembly instructions are available in the Assembly drawings as per Annexure-F,

Table ( i; ) Moulded plastic components, Metal components, Hardware, Foam etc.,

as mentioned in Annexure-F are in supplier's scope and should be assembled to

complete WPAT-CC for deliverY.

Fully Assembled WPAT-CC Unit shall be packed by using polyethylene packet

during supply to EMSD.

For further clarifications supplier may contact EMSD purchase.

09.

07.

08.

10.

11.

12.

13.

Page 2 of 2

ffirgtE

JoxCo

I

!o)

gq(D

tso+(o

1'{oo

r)0,

o{otIoq2.,ga

Po@oo3+oc2,aGI

r0,o

trI0,

=so

troao=.}0(..loI!,oOJ

oJ

o)CL0.1

tr34oCL

mat-

o

->ooofoo

orD

=.odon=oon.o

f1=o

f

oof

p-S 5qi EAT TI d519 Co'E. ' il-lJilE 6Oo)=av-o il

J

-{ocrozi,

-loqozoiJu

-to6'zoLD

io6-zIo

uo!o

gt|(D{oCo

n(D

-ooollo{oo

v(D

!omo!

@

vo!ogq(D

!o@

oEogqrD!o@

vo!o

oq(D{@

vo!o

0ao\lo@

v(D

!o(rto!o6

vo!o

g(Io{o0o

2(D

-oogao!o00

voa,o

ga(D{o@

o6oE'OJ

nofro.clco3o,

--{oo-'zI(,

--lo6-zLU

-loo'zoL0

--lo6ozLu

-uf,.

t:,

0qom

=o0ao

-logozoi,

€ E3 Eoood,?<6'

Fo

zoP9

oOJt(D

v(D3ato)

oo)

o-

Eoo-(')tzTD

3o

F\.J

POl ut

H5 Pu)

FN F

2zo

1'

ogL

orL3ooq,56go0,

o,oo=.o

a')

=.noo

.)=.noo

o=.

a)=.oo oo

o=.oo

Naq,

E(DIoo3'(rt--lo

€o(D

o-{(!

o=!.oo

aEooo-

o

-=.N

f

9r=jooo

Eo!.o

-to

oo-roo--.t(D

(r)

zOJ

3ood

oo

vJOo'+q3rDoazoo{NY.

6

vJOo'+5J'ooazao!;q

@

JO

C' J'ooazoO '.1;q

@

uJO

d;,ogqzoo!Lq

@

7roo-3(Dotrztuo!;q

@

7JAcr3(Doazao!;q

@

5

z9oIA0,3go

(nof.3o

N_ooN!^o!-l NooofioOOz1O@LD'

!i6O!NO<Ho-fooLo-5@,

tsrO!NO<uo_5Os*@,

lJh8d<tso-fio9f,@.

I{oN)Noooo-NBfts

!

VtO' :D?=frd*e+=n5A oo<5CLJO|!'O

O-^- o iio

+38 3gEde<o-g d+

F i; + f-O-+l3 I oo<

& de3lu-oocX=-teaq

s *-='3 o 5q$ i

= =i[sii4et:3?g'*3fe<EHq

fi15Aa6 &.,

o9fr^ilo"E=_a O

dei=9o-+JoJo ^.or=o o-€fl o-.:€63€i6E o(Do=

6O

o4oX++=oo=:-^=:'afoHofoF+J(D:ro ^,Oi=3 3<:.?E^*=iti'< ioE orDo5

aO

oooo:-o--la==JO^,dB+;5oo9tsxE-o oI9P c i€2€ 5 o-o+PPo=iJ33 &

OO

o-o(Dooo55=f o oC lm a=6orD:={5J:Oo

=o-=olooosaf9ooQ<-<_6a+J(Do=oo6 E e:

of

C']

oooEofooFolls.o3o

f-{oOEoo

6o'E=6\f5-o

5--l ooicoo

66'E=o\]5:o-

f--l h(D15oo

6qo\]5

o

5--.1 6oooO

d5'Efo\f56

5ooooa6'Cfo\f5'o

r-+oo!ho

Ao'o\f,5

o-

{

0ooc3(D

0)f.o

T ! ! -D

O^o=3oi.=q -Ym =dss Fom-H,iFa)+iix\rDoE>69g Fa 8_6'o

a,

d!

5Eoono=€

sje:=s.EEe:e q

E

--t-

sgi€

@

vo3g,

r

ffirgtts

J

=oxCo

I

-

v(D ,/\s ,/ \8 d-)

Y

t

!o,oqol\)o+(o

ro!gq

(D

!f.Do-a6o-=

='cra+ovts+

*vos.o{o++o0ooCJ

o+

=otu6oJoto6

-t1'F-t=-o-T'OJ-

=v\Eoon.of

0ao=o

NP

NJoP(o @ P

vt

zo

!

o9T0l:CL

ootl)o0,

t1q,

q)oo

n6

ao5F

oo

o=.oo

r')=.oo

a)ai.oo

Non

{oofo=.

0aEoo3ooo-lo

ofon3o

-c)

o

=oo=t

o

ooo-

o'=.fgc

Iofo-6-Ec=-to

o

zOJ

3oo

oo

DJOq3ogqzoo!;q

co

-JO

o-3ooazoo\tN*

@

7JOo- I'Omzoo'{;q

00

vJrDo'+6:9ooazoo{;q

@

5

z9oVt0,3to

a--{

ots(n(Jl

drd= ^EN;3f-co bo:i r+^Ja-S

N){;1

-r+3P5 Nro J- oO O-

aSsqvc+NOs

v(D

!o0qoOlo@

t

0J-?= 6ds6'*=i:tA 6o<3EL4Oo'O

aJo-=ofrD:i9o^f

;=coafil-<o<o ,;'

do

uoa1ou6OPSSP or!O

m

7o-c,o0qoOlo6

d.-Ao jfoo9f,+!.<ooo-*:oooFf +X oo-3 +6o=o4. 1!

-onio5od

6PdqEEddY-

Or

66o!,of6ovolls.o3o)

foooO

a6'Efo\f,5g

fo'E+O66'E]Jo\f,5

q

=rD'E60+O

a5'E:,o\4bD

o-

5(DEorD

66'E5o\f5.

Iooc3o

of.o

! -tr a, !

oft,o8.o)6P--rP

3{ =.9i -O<

59

va { -rP8€+Ef,6to-^<59

€ €

(o

vo3OJ

F

ffirE)rl

ts

!OJ

oaoLtJ

o+rcl

7osoo

@K An nexu re-H

Scale of Sampling and Criteria for Conformity for Routine Tests

A-1 Scale of Sampling

A- 1.1Lot

ln any consignment, all the VVPAT carry cases of same size and type made from same raw materials and

manufactured under similar conditions shall be grouped together to be considered as a Lot

A-t.2

For ascertaining the conformity of the WPAT carry case to the requirements of the specification,

samples shall be tested from each lot separately

A- 1.3

The number of WPAT carry case to be selected from a lot shall depend on the size of the lot and shall be

according to Table 3 below for WPAT carry case

A-1.4

The WPAT carry case shall be selected at random from the lot. ln order to ensure the randomness of

selection procedures given in lS 4905: 1968 may be followed.

A-2 Number of Tests and Criteria for Conformity:

A-2.1 Visual, Dimensional, Requirements, Color, Weight, Marking

Each of the WPAT carry case selected and shall be examined for the tests. WPAT carry case failing to

satisfy one or more of these requirements shall be considered as defective. The lot shall be deemed to

have satisfied these requirements if the number of defectives found in sample is less than or equal to

the corresponding acceptance number.

A-2.2

Transport Worthiness Test is onetime test which will be carried out during qualification stage. lf the

transport worthiness testing facility is not available at Manufacturer's premise, it can be conducted at

llP, Mumbai.

Page 4 of 9

Rev.00

@t< An nexu re-H

A-3 Physical & Mechanical Characteristics

3.1 Stack Load Test:

The stack load test for WPAT carry case when tested as prescribed in lS 7028 part -1,2002 there should

not be any damage, crack or permanent deformation or any other failure after the test. Stack 04 No's of

WPAT carry case for a period of 24 hours with load equivalent to WPAT carry case assembly (Max of

7.5 Kgs). After Test Duration examine the test item for any permanent deformation or failure etc.

3.2 Vibration Test:

The vibration test for WPAT carry case when tested as prescribed in lS 7028 part -2 2OO2 ( Method B)

there should not be any damage, crack or permanent deformation or any other failure after the test at

fixed low frequency.

3.3 Impact Tests:

3.3.1 Horizontal Impact Test:

The Horizontal lmpact test for WPAT carry case when tested as prescribed in lS 7028 part -3 2002 there

should not be any damage, crack or permanent deformation or any other failure after the test.

3.3.2 Vertical !mpact Drop test:

The Vertical lmpact drop test for WPAT carry case when tested as prescribed in lS 7028 part -42002

(1.0 meter Height) along with load equivalent to one WPAT carry case assembly ( Approx 7.5 Kgs) there

should not be any damage, crack or permanent deformation or any other failure after the test.

3.3.3 Water Spray Test

The Water Spray test for VVPAT carry case when tested as prescribed in lS 7028 part -8 2002 water

should not enter into the WPAT carry case observed by filter paper and should not show any

damage/crack failure or difference in color of the VVPAT carry case.

3.3.4 De-latching Test

Carrying case should be de-latched and latched for 50 times (Minimum - 25 cycles) there should not be

any crack, damage to the latchet and shall not be in loose condition which may damage WPAT.

at

\-

Rev.00

Page 5 of 9

@K An nexure-H

3.3.5 Handle PullTest

The handle Pull test to be carried on the WPAT carrying case along with load equivalent to one WPAT

carry case assembly (Approx 7.5 Kgs) at ambient temperature for 30 minutes. After the test there should

not be any visual deformation, crack, damage or failure.

3.3.5 Weathering & Performance Test

The weathering & performance test for VVPAT carry case to be tested as per ASTMG 155 or equivalent

for a minimum service performance of the product of 10 years. Relevant data sheets from NABL

approved/ accredited lab and test reports to be submitted.

3.3.7 One Time Qualification test

All the tests listed in table 2 are to be conducted on the WPAT carry case before and after conditioning

given below (Condition ll and Condition lll) in any NABL approved/ accredited lab and test reports to be

submitted.

A-4 Conditioning

Condition the carrying case as per lS 7031: 20O2in the conditioning chamber for 24 hours prior to test

conducted at -18 t 2'C and 55 t 2'C

Condition l: Ambient Temperature (27 ! 2 'C for 24 hours)

Condition tl: Elevated Temperature (551 2"Cfor 24 Hours)

Condition Ill: Low Temperature (-18 t 2"Cfor 24 Hours)

Rev.00

Page 6 of 9

@td An nexu ne-H

Table 2 Type Test

Table 3 Scale of Sampling and Criteria for Conformity

The list of test facilities to be available at Vendor/ Manufacture site:

1. Melt flow index test

2. Density test

3. Filler content test

4. Stack load test

5. Vibration test

6. De - Latching test

7. Handle pull test

8. Critical Dimension (Required measuring instruments)

9. Weighing balance

10. Conditioning Chamber for Condition

\^Rev.0O

^aY>-

Physical & Mechanical Characteristics

S. No. Name of Test As per Clause No.

t Stack Load Test 3.1

2 Vibration Test 3.2

3 Horizontal lmpact Test 3.3.L

4 Vertical lmpact Test 3.3.2

5 Water Spray Test 3.3.3

6 De-latching Test 3.3.4

7 Handle PullTest 3.3.5

8 Weathering & Performance Test 3.3.6

9 Onetime Qualification Test 3.3.7

SL. No Lot Size Sample size

Accept ifNumber are less

than or equal

Reject if Numberare more than or

Equal

Up to 3000 No's L3 1 2

il 3000 to 10000 No's 20 2 3

ilt 10000 to 35000 No's 20 2 3

PageT of 9

@t< An nexure-H

Requirements:

B-1 Construction of carrying case

WPAT Carry case consists of Top & Bottom Housings assembled with hinge pin and latches. The case is

used for packing, storage, transportation and handling of WPAT printer with suitable locking/ sealing

arrangements and fitted with handle and proper cushion in the box.

B-1.1 Material of Construction

WPAT shall be manufactured from plastic material which assures guarantee for long term service and

weathering performance for a period of 10 years to meet all quality norms as prescribed under.

Top Housing, Bottom Housing, and Latches & Handle of carrying case

Raw Material Properties- Granules

Moulded parts

Melt Flow lndex8-16 gm/10 min at 2.LGkg load and 230" C-

For Moulded Part

Density @ 27"C 0.91-0.94 gm/cc - For Moulded Part

MaterialPolypropylene Compound( Compounded withadditive for high impact)

Gradelpylene 8010- Ocean Blue RAL 5020lpylene 8010- Telegrey- 4 RAL 7047

Melt flow lndex(As perASTM D-1238)

7-12 emlTO min at 2.1.6 kg load and 230" C- For

Raw Material

Density @ 27" C 0.92 -0.95 gm/cc- For Raw Material

Flexural Modulus 7500-9500 kg/cm2

lzod lmpact Strength( Notched) 23-30Klm2

Tensile Strength at Yield L8-24 MPa

Filler/Ash Content 5% Maximum

Rev.00

Page 8 of 9

@t< An nexure-H

B-2 General Characteristics and Dimension

B-2.1 Design & DimensionThe critical dimensions shall be complied with (L X W X H): As per General Assembly Drawing.

B-2.2 Thickness

The minimum thickness is 2.5mm across all surfaces of the plastic parts. However a maximum of 3.0mm

exists on bottom surface ofthe bottom housing.

B-2.3 Weight

8-2.3.1- The minimum weight of empty carry case shall be 2.5 !2% kilograms.

8-2.3.2- Weight of WPAT carry case assembly when WPAT is packed with all other accessories is 7.5 Kgs

(Approx)

B-2.4 Color & Texture

B-2,4.L WPAT Top cover- RAL 5020 (Ocean BIue) - Matt Texture

B,-2.4.2 WPAT Bottom Housing, Handle- RAL 7047 (Telegrey-4) - Matt Texture.

B-2.5 Packing Material- Polyethylene foam (White)- 10 to 15 mm Thick

8-2.6 Gasket Material- Nitrile Butadiene Rubber (NBR)'

B-2.7 Metal Parts (Hinge)- Main Hinge pin and Handle hinge pins- SS 304.

L^-''*

Rev.00

Page 9 of 9