Awareness of the importance of Health and Safety; Basic theoretical knowledge of manufacturing...
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Manufacturing Technology
Marine Engineering
PND 2011-2012
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AIMSAwareness of the importance of Health and Safety;
Basic theoretical knowledge of manufacturing processes/practical work confidently and efficiently;
Help to develop range of skills in practical
Applications of machines and tools used in workshop
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ASSESSMENT SCHEME
Assessment
Test 1
Test 2
Assignment
Skill Area200-202
203-205
200-205
Weightage45%
35%
20%
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UNIT 200 SAFETY
UNIT 201 MARKING OUT & WORKSHOP
MEASUREMENT
UNIT 202 HAND TOOLS, POWERED HAND
TOOLS & PROCESSES
UNIT 203 MACHINE TOOLS
UNIT 204 FASTENING, JOINING AND
RETAINING
UNIT 205 ENGINEERING MATERIALS
UNIT CONTENT
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UNIT 200
SAFETY
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UNIT 200 SAFETY…AIMS
..to demonstrate essential knowledge of..
the hazardous conditions general safety precautions associated procedures
..which relates to manufacturing workshop environment..
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UNIT 200 SAFETY…OBJECTIVES
..enable to.. List the safe working
conditions responsibilities applicable to an industry employee an employer
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..enable to.. Demonstrate an understanding of the
importance of personal safety Identify the hazardous conditions in workshop
layout Keep personal hygiene, cleanliness and
tidiness in a workshop environment Identify the possible hazards resulting from
untidy working conditions and unsuitable clothing
identify the possible danger from the use of electricity, dust, fumes and toxic fumes
the importance of machine guards
UNIT 200 SAFETY…OBJECTIVES
Continuation
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UNIT 201MARKING OUT
&WORKSHOP
MEASUREMENT
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UNIT 201 Marking Out & Workshop Measurement
…AIMS..to demonstrate
essential knowledge of.. the basic measurements the equipment & procedures of
marking out the applications of precision
measuring tools
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UNIT 201 Marking Out & Workshop Measurement
…OBJECTIVES..enable to..
State the standards of length as a basis for all measurement
Identify the aims of the Standards Room, and state the requirements of the Standards Room in relation to temperature and atmosphere control
Explain the different types of measurement i.e. Linear, angular, non-linear Carry out the basic measurements
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UNIT 201 Marking Out & Workshop Measurement
…OBJECTIVES..enable to..
Identify the function of datum lines and centre lines State the two common principles of marking out Establish the vertical and horizontal planes by using
the spirit level Explain the features and the use of the following
marking out equipment List the procedures of marking on a flat surface
using basic marking out equipment
Continuation
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UNIT 201 Marking Out & Workshop Measurement
…OBJECTIVES..enable to..
Explain the principles and applications of the following precision measuring tools
i.e. non-digital micrometer, vernier & dial test indicators
Identify and explain the applications of various gauges
Measure a work piece using precision measuring tools
State the need for maintaining equipment in good condition Continuati
on
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UNIT 202
HAND TOOLS, POWERED HAND TOOLS
AND PROCESSES
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UNIT 202 HAND & POWERED HAND TOOLS PROCESSES
…AIMS..to demonstrate
essential knowledge of.. a work bench, hand and
powered hand tools hand and machine processes
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UNIT 202 HAND & POWERED HAND TOOLS PROCESSES
…OBJECTIVES..enable to..
State the necessary features of a work bench Identify the appropriate basic hand tools for
performing a specific task State the difference between electrical and air
operated equipment List the relative merits of powered and non
powered equipment State the care necessary for maintaining all
equipment in good condition
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UNIT 202 HAND & POWERED HAND TOOLS PROCESSES
…OBJECTIVES..enable to..
Identify the features of hand tools, uses and cutting angles Identify the features of machine tools, uses and cutting angles State the importance of having correct angles on cutting tools
with regard, where applicable, to their rake, clearance, point and inclination
State the importance of correct machine speeds and tools to perform a selection of tasks obtain
List the various types of cutting fluids and lubricants in performing metal cutting operations
Continuation
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UNIT 203
MACHINE TOOLS
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UNIT 203 MACHINE TOOLS …AIMS
..to demonstrate essential knowledge of..
Different machine tools used in the manufacturing processes and their application
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..enable to.. Describe the essential features, structure,
operations Describe the correct procedures for setting up
work and tool when drilling on a sensitive drilling machine
Identify the various types of drilling operations Describe the essential movements of a centre
lathe
UNIT 203 MACHINE TOOLS…OBJECTIVES
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UNIT 204
FASTENING, JOINING
AND RETAINING
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UNIT 204 FASTENING, JOINING & RETAINING
…AIMS..to demonstrate
essential knowledge of.. the various temporary joining methods
and their applications the various locking and retaining
devices and their applications the riveting methods
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UNIT 204 FASTENING, JOINING & RETAINING
…OBJECTIVES..enable to..
identify the types of screws, bolts, nuts and washers commonly available
Identify the common types of screw threads Understand the locking techniques employed in
various common locking devices Identify and demonstrate the correct application
of locking devices Identify the rivet head and state their material Sketch the different type of riveted joints
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UNIT 205
ENGINEERING MATERIALS
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UNIT 205 ENGINEERING MATERIALS …AIMS..to demonstrate essential knowledge
of.. the different types of engineering
materials mechanical properties and methods
of testing the properties of materials
the applications and the various processes of heat treatment
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UNIT 204 FASTENING, JOINING & RETAINING
…OBJECTIVES..enable to..
Explain the different types of engineering materials
Classify the materials according to their grain texture, relative density, appearance, colour and hardness
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UNIT 204 FASTENING, JOINING & RETAINING
…OBJECTIVES..enable to..
Define the terms used to briefly describe basic mechanical properties of common metals and non-metals and explain their practical relevance
Identify the various methods of testing the properties of materials
Describe the procedures for conducting simple bench test to test the basic properties of common metal
Conduct a simple bench test to test the following properties of common metals
Continuation
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UNIT 204 FASTENING, JOINING & RETAINING
…OBJECTIVES..enable to..
Define heat treatment State the reasons for heat treating steel Identify the applications and processes of
heat treatment on plain carbon steels Describe the various processes involved in
the heat treatment of plain carbon steels including
Continuation
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Suggested Reading Materials;
- Collier P & Parkinson, Workshop processes & materials, 1st level
- Dixon R G, Bench work
- Pritchard, Workshop processes
- Timing R L, Manufacturing technology
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APPLICATION OF THEORY FOR YOUR
PRACTICAL
Manufacturing Technology