WORK POTENTIAL ATRELIANCE JAMNAGAR

RILJamnagarThe Jamnagar Refinery is a private sectorcrudeoil refinery owned by RelianceIndustries in Jamnagar, Gujarat, India. It is currentlythelargestrefineryintheworld.TheRefinery Complex is divided into two parts ofsimilarnature: DTA and SEZ apart from Reliance PortsandTerminals.

The entire complex as of 2013; consistingofmanufacturingandalliedfacilities,utilities,off-sites,portfacilities and a township (415 acres of land)withhousing for its 2,500 employees, results inover30,000,000 m2. This area, if overlaid on MumbaiorLondon,wouldcovermorethanone-thirdofeithercity'slandmass.Ifallofthepipesusedintherefinerywerelaid out, one after another, they would connectthewholeofIndiafromnorthtosouth.

SomeInterestingfacts

MainUnitsMarineTankfarmsAromaticPlantCokerPlantUtilitiesHydrogenplantRTFFCCUMPCyard

Onemajor factor that decreases efficiency is corrosion of the metalliccomponentsfoundthroughoutrefiningprocess.Corrosioncausesthefailureofequipmentitemsaswellasdictatingthemaintenancescheduleoftherefinery,duringwhichpartoralloftherefinerymustbeshutdown.Corrosion occurs in various forms in the refining process, such as pittingcorrosionfrom water droplets, embrittlement from hydrogen, and stress corrosioncrackingfromsulfideattackcorrosivechemicalsarepresent.Apart fromoperationcorrosion,RIL Jamnagar is locatedneartotheseawhichfurther aggravates the corrosion problem and increase the rate ofcorrosionreactionCorrosion is fought by a complex system of monitoring, preventative repairsandcareful use ofmaterials. Selection and application of right coating system isofgreatimportanceinmanagingthecorrosionatsite

Corrosion issue at RIL Jamnagar

JKSCroleinManagingCorrosionatRILJMN JKSC has been in the field of corrosion management since 20 yearsandhave served many blue chip companies in most professionalmanner.Established trackrecord , experienceandknowledgehavehelped JKSCtosecuremegacoatingcontracts. JKSCisoneoftheleadingcompanyatRILJMNtoprovidecoatingsolutions.Themainhighlightsof JKSC thatdifferentiates thecompany fromotherisQUALITY&SAFETY.Duetohighstandardofqualityandsafetyandexpertise inhandlinglargeprojects, The site team of RIL has great faith and confidence incompanyabilitiesandwehavealwaysbeenthefrontrunnerofmanyprestigiousjobfronts.Many work fronts has been given to JKSC and many more can begivenprovidedwecanprovidethemthesufficientwork forceandconsumablesatarighttime.

Continue JKSC is working at many of the plants in DTA and SEZ alongwithworkingatJetties. JKSCisexpectingtosecureahighvaluejobforjettiesTherearefewmorelocationJKSCisaimingtoincreasetherevenueandshouldbegettingthosefrontsbyJan2014

JKSCprojectionatLowerSide-SEZSR.NO. PLANT EXPECTE

D PRODUCTION

MANPOWER

EXPECTEDSCAFF.

AVG.RATE AMOUNT EXPECTED

AREA AVG.RATE EXPECTEDAMT EXPECTEDTOTALINCOME

1 CPPRACK 28 25000.00 19.00 475,000.00 3000 410.00 1,230,000.00 1,705,000.002 HYDROGENRACK 28 25000.00 19.00 475,000.00 3500 300.00 1,050,000.00 1,525,000.003 RTF 20 0.00 19.00 - 5000 300.00 1,500,000.00 1,500,000.004 CPPLANT 10 0.00 19.00 - 1000 400.00 400,000.00 400,000.005 HYDROGENERACK 25 25000.00 19.00 475,000.00 3500 300.00 1,050,000.00 1,525,000.006 COKERPLANT 45 10000.00 19.00 190,000.00 4500 560.00 2,520,000.00 2,710,000.007 COKERRACK 25 25000.00 19.00 475,000.00 3500 560.00 1,960,000.00 2,435,000.008 UTILITY 15 0.00 19.00 - 2000 832.00 1,664,000.00 1,664,000.00 TOTAL 196 110000.00

2,090,000.00 26000.00 3662.00 11,374,000.0013,464,000.00

ProjectionatDTASR.NO. PLANT EXPECTED PRODUCTION

MANPOWER

EXPECTEDSCAFF.

AVG.RATE AMOUNT EXPECTED

AREAAVG.RATE EXPECTEDAMT EXPECTED

TOTALINCOME

1 JETTY 15 0.00 0.00 - 2500 550.00

1,375,000.00

1,375,000.00

2 AROMATICPLANT 15 0.00 0.00 - 3000 200.00

600,000.00

600,000.00

3 AROMATICRACK 30 25000.00 19.00 475,000.00 3000 500.00

1,500,000.00

1,975,000.00

4 FCCURACK 20 20000.00 19.00 380,000.00 3000 832.00

2,496,000.00

2,876,000.00

5 HYDROGENFLARELINE 25 20000.00 19.00

380,000.00 2000 832.00 1,664,000.00

2,044,000.00

6 UTILITY 10 0.00 0.00 - 1200 500.00

600,000.00

600,000.00

7 MPCYARD 10 0.00 0.00 - 2500 300.00

750,000.00

750,000.00

TOTAL 125 65000.00 57.00 1,235,000.00 17200.00 3714.00

8,985,000.00

10,220,000.00

Expenses-DTAandSEZandMargins

S.no

Description Amount

1 Labor cost 4600000

2 Paint cost 6000000

3 Staff/operator 600000

4 abrasives 500000

5 Thinner 400000

6 Fuel 700000

7 Miscellaneous 600000

Total 1,34,00,000

S.no Description

Amount

1 Total income

23700000(approx)

2 Expenses 1,34,00,000

3 Net profit 1,03,00,000

4 ROI 77 %

Note that every possible expenses at site is taken into account( higher side)

EXPENSES MARGIN

OtherCommercialFactorsItisaARCjobandwillcontinueformanymoreyearsIf managed well, the quantum of job and hence theoperatingmarginmaygoevenfurtherIffinancedwell(fully)fortwomonths,thesitewillbecomeselffundedandruninauto-pilotmodeExpansion of RIL is taking place( investment close to70,000Crore)andhencescopemaygetevenbiggerafterfewyearsThe site team is well equipped to handle any kind of jobandrequired rationing has been carried out to keep themarginhigher.