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Specifications and appearance are subject to change without notice. Photographs and illustrations may vary from actual products. 0-46-5 Kanefusa - A New Dimension of Performance Head Office� Factory Cold Saw Blades for Single Use
Transcript of - 2.imimg.com · Kanefusa is the pioneer of cold saw blades for single use. Since we released the...
10 ．8 1,000Trademark of American Soybean Association
2 / Machine Uptime
TypeSpec.Average number of cutsCut cycle time [s]Edge Life [s]Tool change time [s]Production + tool change time / Saw blade [s]Effective mfg time [s] (6 hours)Number of cuts / dayNumber of cuts / year (250 days)Gain in productivity [%]
ST-4P315 x 2.0 x 32 x z90
90004
36000600
36600216005,311
132786915
Metal Saw----
9004
36006004200
216004,629
1157143----
Efficiency Study at a Scandinavian UserMachine : Bewo FCH-85-H Material : 2172 (50 x 30 x t4)
Longer edge life due to
Kanefusa original tooth geometry
Exclusive to Kanfusa - Cermet and Tungsten Carbide grades and our original coating technology
300 % longer edge life compared with Band Saws or Metal SawsIncrease of annual productivity by 15 % equal to 170726 cuts or 98 m2
More machine uptime leads to a better machinery utilization rate
3 / Cut Quality
The cut surface and dimensional accuracy, that can be achieved with FM cold saw blades is superior to that of band saws.
Eliminating or reducing subsequent manufacturing processes Reducing the manufacturing cost of a product Allowing higher sales price for a semi-finished product� Better profit extraction
4 / Process Reliability
Saw blades lose performance after resharpening due to incorrect resharpening or fatigue of the plate and tip material. Saw blades for single use deliver repeated quality cut after cut, blade after blade at fixed machining parameters.
Performance is predictable and tool change time can be scheduled. Easier handling, because no pick up and delivery of saw blade is
necessary.
Consistent machine performance and product quality
Specifications and appearance are subject to change without notice. Photographs and illustrations may vary from actual products. 0-46-5
Kanefusa - A New Dimension of Performance
Head Office�Factory
■�Kanefusa Oil Lubricant
Material
Mild steel
Stainless steel
Non - ferrous steel
Characteristics
High viscosity
Stainless steel, die steel
Odorless, low viscosity
Dropping speed (1drop)
5-7 S
1-2 S
2-5 S
Composition
Vegetable ester
Sulfur mineral
Distilled vegetable ester
Mist fluid
Supralube 25
Supralube 60S
Supralube 10P
For best performance of the saw blades, we recommend original Kanefusaoil lubricant.
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5表面�
http:// www.kanefusa.net
Cold Saw Bladesfor Single Use
Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987,we have not only improved the quality and durability of the saw blades but also increased their versatility.Today we supply eight different types used for various applications such as bearing steel, drive shafts,rails, pipes and tubes, shock absorbers.
http:// www.kanefusa.net
E-mail:[email protected]
KANEFUSA CORPORATIONHead Office / Factory1-1 Nakaoguchi, Ohguchi-cho, Niwa-GunAichi-ken, Japan, Postal Code 480-0192Te l :+81 587 95 7221Fax :+81 587 95 7226
KANEFUSA EUROPE B.V.De Witbogt 12, 5652 AG, Eindhoven, The NetherlandsTel :+31 40 2900901Fax:+31 40 2900908E-mail : [email protected]
KANEFUSA USA, INC.2762 Circleport Drive, Erlanger, KY 41018, USA Tel :+1 859 283 1450Fax:+1 859 283 5256E-mail : [email protected]
P.T. KANEFUSA INDONESIAEJIP Industrial Park, Plot 8D, Cikarang Selatan, Bekasi 17550, West Java, IndonesiaTel :+62 21 897 0360Fax:+62 21 897 0286
+62 21 897 0287E-mail : [email protected]
Tel : +86 512 57875072Fax: +86 512 57875073E-mail : [email protected]
MALAYSIA OFFICESuite 839 Level 8, Pavilion KL 168 Jalan Bukit Bintang 55100 Kuala Lumpur, MalaysiaTel : +60 3 92057721Fax: +60 3 92057720E-mail : [email protected]
KANEFUSA CHINA CORPORATIONKUNSHAN KANEFUSA CORPORATIONNO.50 Zhuzhu Road, Lujia Town Kunshan city, Jiangsu, China
KANEFUSA India Private LimitedPlot No.232, Sector-8, IMT Manesar, Gurgaon,Haryana PIN 122-050 IndiaTel :+91 124 420 8440Fax:+91 124 420 8441E-mail : [email protected]
KANEFUSA DO BRASIL LTDA.Rua Joaquim de Almeida,75,Sao Paulo,SP,Brasil,CEP04050-010Tel :+55 11 2372 7664 Fax:+55 11 2372 7663
Advantages Line Up
1. ST-4Edge Material: Cermet
Application: Cuts solids
Material: Carbon steel, alloy steelCarbon content between0.15 % and 0.45 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 25
Less space is required Fewer personnel are required Environment-friendly due to much
less lubrication oil No sawing sludge to be disposed of Less capital outlay
The answer is YES, because the Kanefusa single use sawing technology is superior to other sawingconcepts both in economical and environmental perspectives.
Our FM (Ferro Max) Cold Saw Blades (single use) cut on average three times faster than a conventional band saw or metal saw, which means one machine can do the job of three. This means less energy is needed to power the machines and less exhaust is produced. Less oil mist is in the air and less space is required.
FM Cold Saw Blade such as the Ferro Max Speed can outlast a conventional saw blade by up to 10 times. In the same period of time, the conventional saw blade must be reground 9 times. That is 9 times of regrindings, which produce poisonous sludge that requires costly disposal. That is also 9 times of pick up and delivery.
FM Cold Saw Blades also allow thinner kerf than resharpenable types, which lead to a better material utilization and less swarf that must be disposed of and recycled.
Because all Kanefusa FM Cold Saw Blades aremanufactured in Kanefusa Quality, all blades provide the same cut quality and durability, providing you with high process reliability blade after blade, which is a key to Just in Time production.
In other words, the single use sawing concept is efficient and highly economical. It allows you to use your resources in the most efficient way. It allows you to reduce manufacturing costs and to respond faster to your customer's needs.
We believe the single use sawing technology fits perfectly into our times.
Is the Single use concept acceptable in our times?
1 / Cycle Time
One FM Cold saw machine replaces three band or metalsaw machines
Cuts clean with high dimensional accuracyPAT.TW154407
PAT.EP1048385, TW154407
PAT.EP1048385
PAT.EP1048385
PAT.EP1048385
PAT.TW154407
Universal application and high performance
Cuts thin wall tubes with high rim speed
Due to high rim speed, cycle time is reduced and productivity is increased
Special coating enables up to 100 % longer tool life compared with TA-4SUS
Cuts clean with high dimensional accuracy
Dramatic reduction of production cost Lower cost per cut
Hourly machine operating cost
FM Cold Saw Band SawMetal Saw
2. Ti-4Edge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steelspecial purpose steelCarbon content ≥ 0.4 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.04 mm - 0.07 mm
Lubricant: Supralube 25
3. Ferro Max SUSEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Stainless steel
Recommended cutting conditions vc = 50 m/min - 70 m/min f z = 0.04 mm - 0.06 mm
Lubricant: Supralube 60s
6. ST-4PEdge Material: Cermet
Application: Cuts tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.06 mm
Lubricant: Supralube 25
8. Ferro Max Super TubeEdge Material: Coated Tungsten Carbide
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800-1400 N/mm2
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
5. Ferro Max SpeedEdge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.05 mm - 0.08 mm
Lubricant: Supralube 25
■�Application Chart
We manufacture saw blades for the following makes:Behringer-Eisele, Bewo, Daito, Delta, Endo, Everising, Exact-Cut, Fong Ho, Kasto, Kentai, Mega, Nishijima, Noritake, Rattunde, Soco, Sinico, Tsune, Adige, plantool and others
1 Machine
1 Machine1 Machine
3 Machines
3 Machines4. Ferro Max DiesEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Die steel
Recommended cutting conditions vc = 60 m/min - 80 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 60S
Special coating enables up to 100% longer tool life compared with Ti-4 PAT.EP1048385
Cuts thin wall tubes without deformation of the wall
7. Ferro Max TubeEdge Material: Cermet
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800N/mm2
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
FM Cold SaFM Cold SawCarbon Steels
Alloy Steels
S-C
SNC
SNCM
SCr
SCM
SMn
SUS
SUP
SUM
SUJ
SKD
STKS
STK
STKM
STKR
JIS
Case hardened steel
Nickel chrome steel
Nickel chrome molybdenum steel
Chrome steel
Chrome molybdenum steel
Manganese steel
Stainless steel
Spring steel
Sulfur free cutting steel
High carbon chrominum ball bearing steel
Die steel
Alloy steels
Carbon steel
Carbon steel
Square steel tube for general structure
Material Group
Carbon content
0.15% - 0.45%
Carbon content
≧ 0.4%
vc ≧ 200m/min
1. ST-4
2. Ti-4
5. Ferro Max Speed
3. Ferro Max SUS
2. Ti-4
4. Ferro Max Dies7. Ferro Max Tube6. ST-4P8. Ferro Max Super Tube5. Ferro Max Speed
Tensile strength ≦ 800N/mm2
and vc ≦ 200m/min
Tensile strength ≧ 800N/mm2
or vc ≧ 200m/min
Thin wall tubes
Thick wall tubes
Thin wall tubes
Thick wall tubes
Parameters Saw Type
Special-
Purpose Steel
Steel Tube
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5中面�
NEW
NEW
“Advanced Material Technology” is Kanefusa’s special coating technology applied on cutting edge of sawblades.
The coating is very instrumental in making much longer cutting life in high temperature and fast speed sawing applications.
Advantages Line Up
1. ST-4Edge Material: Cermet
Application: Cuts solids
Material: Carbon steel, alloy steelCarbon content between0.15 % and 0.45 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 25
Less space is required Fewer personnel are required Environment-friendly due to much
less lubrication oil No sawing sludge to be disposed of Less capital outlay
The answer is YES, because the Kanefusa single use sawing technology is superior to other sawingconcepts both in economical and environmental perspectives.
Our FM (Ferro Max) Cold Saw Blades (single use) cut on average three times faster than a conventional band saw or metal saw, which means one machine can do the job of three. This means less energy is needed to power the machines and less exhaust is produced. Less oil mist is in the air and less space is required.
FM Cold Saw Blade such as the Ferro Max Speed can outlast a conventional saw blade by up to 10 times. In the same period of time, the conventional saw blade must be reground 9 times. That is 9 times of regrindings, which produce poisonous sludge that requires costly disposal. That is also 9 times of pick up and delivery.
FM Cold Saw Blades also allow thinner kerf than resharpenable types, which lead to a better material utilization and less swarf that must be disposed of and recycled.
Because all Kanefusa FM Cold Saw Blades aremanufactured in Kanefusa Quality, all blades provide the same cut quality and durability, providing you with high process reliability blade after blade, which is a key to Just in Time production.
In other words, the single use sawing concept is efficient and highly economical. It allows you to use your resources in the most efficient way. It allows you to reduce manufacturing costs and to respond faster to your customer's needs.
We believe the single use sawing technology fits perfectly into our times.
Is the Single use concept acceptable in our times?
1 / Cycle Time
One FM Cold saw machine replaces three band or metalsaw machines
Cuts clean with high dimensional accuracyPAT.TW154407
PAT.EP1048385, TW154407
PAT.EP1048385
PAT.EP1048385
PAT.EP1048385
PAT.TW154407
Universal application and high performance
Cuts thin wall tubes with high rim speed
Due to high rim speed, cycle time is reduced and productivity is increased
Special coating enables up to 100 % longer tool life compared with TA-4SUS
Cuts clean with high dimensional accuracy
Dramatic reduction of production cost Lower cost per cut
Hourly machine operating cost
FM Cold Saw Band SawMetal Saw
2. Ti-4Edge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steelspecial purpose steelCarbon content ≥ 0.4 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.04 mm - 0.07 mm
Lubricant: Supralube 25
3. Ferro Max SUSEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Stainless steel
Recommended cutting conditions vc = 50 m/min - 70 m/min f z = 0.04 mm - 0.06 mm
Lubricant: Supralube 60s
6. ST-4PEdge Material: Cermet
Application: Cuts tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.06 mm
Lubricant: Supralube 25
8. Ferro Max Super TubeEdge Material: Coated Tungsten Carbide
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800-1400 N/mm2
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
5. Ferro Max SpeedEdge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.05 mm - 0.08 mm
Lubricant: Supralube 25
■�Application Chart
We manufacture saw blades for the following makes:Behringer-Eisele, Bewo, Daito, Delta, Endo, Everising, Exact-Cut, Fong Ho, Kasto, Kentai, Mega, Nishijima, Noritake, Rattunde, Soco, Sinico, Tsune, Adige, plantool and others
1 Machine
1 Machine1 Machine
3 Machines
3 Machines4. Ferro Max DiesEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Die steel
Recommended cutting conditions vc = 60 m/min - 80 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 60S
Special coating enables up to 100% longer tool life compared with Ti-4 PAT.EP1048385
Cuts thin wall tubes without deformation of the wall
7. Ferro Max TubeEdge Material: Cermet
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800N/mm2
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
FM Cold SaFM Cold SawCarbon Steels
Alloy Steels
S-C
SNC
SNCM
SCr
SCM
SMn
SUS
SUP
SUM
SUJ
SKD
STKS
STK
STKM
STKR
JIS
Case hardened steel
Nickel chrome steel
Nickel chrome molybdenum steel
Chrome steel
Chrome molybdenum steel
Manganese steel
Stainless steel
Spring steel
Sulfur free cutting steel
High carbon chrominum ball bearing steel
Die steel
Alloy steels
Carbon steel
Carbon steel
Square steel tube for general structure
Material Group
Carbon content
0.15% - 0.45%
Carbon content
≧ 0.4%
vc ≧ 200m/min
1. ST-4
2. Ti-4
5. Ferro Max Speed
3. Ferro Max SUS
2. Ti-4
4. Ferro Max Dies7. Ferro Max Tube6. ST-4P8. Ferro Max Super Tube5. Ferro Max Speed
Tensile strength ≦ 800N/mm2
and vc ≦ 200m/min
Tensile strength ≧ 800N/mm2
or vc ≧ 200m/min
Thin wall tubes
Thick wall tubes
Thin wall tubes
Thick wall tubes
Parameters Saw Type
Special-
Purpose Steel
Steel Tube
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5中面�
NEW
NEW
“Advanced Material Technology” is Kanefusa’s special coating technology applied on cutting edge of sawblades.
The coating is very instrumental in making much longer cutting life in high temperature and fast speed sawing applications.
Advantages Line Up
1. ST-4Edge Material: Cermet
Application: Cuts solids
Material: Carbon steel, alloy steelCarbon content between0.15 % and 0.45 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 25
Less space is required Fewer personnel are required Environment-friendly due to much
less lubrication oil No sawing sludge to be disposed of Less capital outlay
The answer is YES, because the Kanefusa single use sawing technology is superior to other sawingconcepts both in economical and environmental perspectives.
Our FM (Ferro Max) Cold Saw Blades (single use) cut on average three times faster than a conventional band saw or metal saw, which means one machine can do the job of three. This means less energy is needed to power the machines and less exhaust is produced. Less oil mist is in the air and less space is required.
FM Cold Saw Blade such as the Ferro Max Speed can outlast a conventional saw blade by up to 10 times. In the same period of time, the conventional saw blade must be reground 9 times. That is 9 times of regrindings, which produce poisonous sludge that requires costly disposal. That is also 9 times of pick up and delivery.
FM Cold Saw Blades also allow thinner kerf than resharpenable types, which lead to a better material utilization and less swarf that must be disposed of and recycled.
Because all Kanefusa FM Cold Saw Blades aremanufactured in Kanefusa Quality, all blades provide the same cut quality and durability, providing you with high process reliability blade after blade, which is a key to Just in Time production.
In other words, the single use sawing concept is efficient and highly economical. It allows you to use your resources in the most efficient way. It allows you to reduce manufacturing costs and to respond faster to your customer's needs.
We believe the single use sawing technology fits perfectly into our times.
Is the Single use concept acceptable in our times?
1 / Cycle Time
One FM Cold saw machine replaces three band or metalsaw machines
Cuts clean with high dimensional accuracyPAT.TW154407
PAT.EP1048385, TW154407
PAT.EP1048385
PAT.EP1048385
PAT.EP1048385
PAT.TW154407
Universal application and high performance
Cuts thin wall tubes with high rim speed
Due to high rim speed, cycle time is reduced and productivity is increased
Special coating enables up to 100 % longer tool life compared with TA-4SUS
Cuts clean with high dimensional accuracy
Dramatic reduction of production cost Lower cost per cut
Hourly machine operating cost
FM Cold Saw Band SawMetal Saw
2. Ti-4Edge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steelspecial purpose steelCarbon content ≥ 0.4 %
Recommended cutting conditions vc = 70 m/min - 120 m/min f z = 0.04 mm - 0.07 mm
Lubricant: Supralube 25
3. Ferro Max SUSEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Stainless steel
Recommended cutting conditions vc = 50 m/min - 70 m/min f z = 0.04 mm - 0.06 mm
Lubricant: Supralube 60s
6. ST-4PEdge Material: Cermet
Application: Cuts tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.06 mm
Lubricant: Supralube 25
8. Ferro Max Super TubeEdge Material: Coated Tungsten Carbide
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800-1400 N/mm2
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
5. Ferro Max SpeedEdge Material: Coated Tungsten Carbide
Application: Cuts solids and tubes
Material: Carbon steel, alloy steel
Recommended cutting conditions vc = 200 m/min - 300 m/min f z = 0.05 mm - 0.08 mm
Lubricant: Supralube 25
■�Application Chart
We manufacture saw blades for the following makes:Behringer-Eisele, Bewo, Daito, Delta, Endo, Everising, Exact-Cut, Fong Ho, Kasto, Kentai, Mega, Nishijima, Noritake, Rattunde, Soco, Sinico, Tsune, Adige, plantool and others
1 Machine
1 Machine1 Machine
3 Machines
3 Machines4. Ferro Max DiesEdge Material: Coated Tungsten Carbide
Application: Cuts solids
Material: Die steel
Recommended cutting conditions vc = 60 m/min - 80 m/min f z = 0.05 mm - 0.07 mm
Lubricant: Supralube 60S
Special coating enables up to 100% longer tool life compared with Ti-4 PAT.EP1048385
Cuts thin wall tubes without deformation of the wall
7. Ferro Max TubeEdge Material: Cermet
Application: Cuts thin wall tubes
Material: Carbon steel, alloy steelTensile strength 800N/mm2
Recommended cutting conditions vc = 100 m/min - 200 m/min f z = 0.03 mm - 0.05 mm
Lubricant: Supralube 25
FM Cold SaFM Cold SawCarbon Steels
Alloy Steels
S-C
SNC
SNCM
SCr
SCM
SMn
SUS
SUP
SUM
SUJ
SKD
STKS
STK
STKM
STKR
JIS
Case hardened steel
Nickel chrome steel
Nickel chrome molybdenum steel
Chrome steel
Chrome molybdenum steel
Manganese steel
Stainless steel
Spring steel
Sulfur free cutting steel
High carbon chrominum ball bearing steel
Die steel
Alloy steels
Carbon steel
Carbon steel
Square steel tube for general structure
Material Group
Carbon content
0.15% - 0.45%
Carbon content
≧ 0.4%
vc ≧ 200m/min
1. ST-4
2. Ti-4
5. Ferro Max Speed
3. Ferro Max SUS
2. Ti-4
4. Ferro Max Dies7. Ferro Max Tube6. ST-4P8. Ferro Max Super Tube5. Ferro Max Speed
Tensile strength ≦ 800N/mm2
and vc ≦ 200m/min
Tensile strength ≧ 800N/mm2
or vc ≧ 200m/min
Thin wall tubes
Thick wall tubes
Thin wall tubes
Thick wall tubes
Parameters Saw Type
Special-
Purpose Steel
Steel Tube
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5中面�
NEW
NEW
“Advanced Material Technology” is Kanefusa’s special coating technology applied on cutting edge of sawblades.
The coating is very instrumental in making much longer cutting life in high temperature and fast speed sawing applications.
10 ．8 1,000Trademark of American Soybean Association
2 / Machine Uptime
TypeSpec.Average number of cutsCut cycle time [s]Edge Life [s]Tool change time [s]Production + tool change time / Saw blade [s]Effective mfg time [s] (6 hours)Number of cuts / dayNumber of cuts / year (250 days)Gain in productivity [%]
ST-4P315 x 2.0 x 32 x z90
90004
36000600
36600216005,311
132786915
Metal Saw----
9004
36006004200
216004,629
1157143----
Efficiency Study at a Scandinavian UserMachine : Bewo FCH-85-H Material : 2172 (50 x 30 x t4)
Longer edge life due to
Kanefusa original tooth geometry
Exclusive to Kanfusa - Cermet and Tungsten Carbide grades and our original coating technology
300 % longer edge life compared with Band Saws or Metal SawsIncrease of annual productivity by 15 % equal to 170726 cuts or 98 m2
More machine uptime leads to a better machinery utilization rate
3 / Cut Quality
The cut surface and dimensional accuracy, that can be achieved with FM cold saw blades is superior to that of band saws.
Eliminating or reducing subsequent manufacturing processes Reducing the manufacturing cost of a product Allowing higher sales price for a semi-finished product� Better profit extraction
4 / Process Reliability
Saw blades lose performance after resharpening due to incorrect resharpening or fatigue of the plate and tip material. Saw blades for single use deliver repeated quality cut after cut, blade after blade at fixed machining parameters.
Performance is predictable and tool change time can be scheduled. Easier handling, because no pick up and delivery of saw blade is
necessary.
Consistent machine performance and product quality
Specifications and appearance are subject to change without notice. Photographs and illustrations may vary from actual products. 0-46-5
Kanefusa - A New Dimension of Performance
Head Office�Factory
■�Kanefusa Oil Lubricant
Material
Mild steel
Stainless steel
Non - ferrous steel
Characteristics
High viscosity
Stainless steel, die steel
Odorless, low viscosity
Dropping speed (1drop)
5-7 S
1-2 S
2-5 S
Composition
Vegetable ester
Sulfur mineral
Distilled vegetable ester
Mist fluid
Supralube 25
Supralube 60S
Supralube 10P
For best performance of the saw blades, we recommend original Kanefusaoil lubricant.
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5表面�
http:// www.kanefusa.net
Cold Saw Bladesfor Single Use
Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987,we have not only improved the quality and durability of the saw blades but also increased their versatility.Today we supply eight different types used for various applications such as bearing steel, drive shafts,rails, pipes and tubes, shock absorbers.
http:// www.kanefusa.net
E-mail:[email protected]
KANEFUSA CORPORATIONHead Office / Factory1-1 Nakaoguchi, Ohguchi-cho, Niwa-GunAichi-ken, Japan, Postal Code 480-0192Te l :+81 587 95 7221Fax :+81 587 95 7226
KANEFUSA EUROPE B.V.De Witbogt 12, 5652 AG, Eindhoven, The NetherlandsTel :+31 40 2900901Fax:+31 40 2900908E-mail : [email protected]
KANEFUSA USA, INC.2762 Circleport Drive, Erlanger, KY 41018, USA Tel :+1 859 283 1450Fax:+1 859 283 5256E-mail : [email protected]
P.T. KANEFUSA INDONESIAEJIP Industrial Park, Plot 8D, Cikarang Selatan, Bekasi 17550, West Java, IndonesiaTel :+62 21 897 0360Fax:+62 21 897 0286
+62 21 897 0287E-mail : [email protected]
Tel : +86 512 57875072Fax: +86 512 57875073E-mail : [email protected]
MALAYSIA OFFICESuite 839 Level 8, Pavilion KL 168 Jalan Bukit Bintang 55100 Kuala Lumpur, MalaysiaTel : +60 3 92057721Fax: +60 3 92057720E-mail : [email protected]
KANEFUSA CHINA CORPORATIONKUNSHAN KANEFUSA CORPORATIONNO.50 Zhuzhu Road, Lujia Town Kunshan city, Jiangsu, China
KANEFUSA India Private LimitedPlot No.232, Sector-8, IMT Manesar, Gurgaon,Haryana PIN 122-050 IndiaTel :+91 124 420 8440Fax:+91 124 420 8441E-mail : [email protected]
KANEFUSA DO BRASIL LTDA.Rua Joaquim de Almeida,75,Sao Paulo,SP,Brasil,CEP04050-010Tel :+55 11 2372 7664 Fax:+55 11 2372 7663
10 ．8 1,000Trademark of American Soybean Association
2 / Machine Uptime
TypeSpec.Average number of cutsCut cycle time [s]Edge Life [s]Tool change time [s]Production + tool change time / Saw blade [s]Effective mfg time [s] (6 hours)Number of cuts / dayNumber of cuts / year (250 days)Gain in productivity [%]
ST-4P315 x 2.0 x 32 x z90
90004
36000600
36600216005,311
132786915
Metal Saw----
9004
36006004200
216004,629
1157143----
Efficiency Study at a Scandinavian UserMachine : Bewo FCH-85-H Material : 2172 (50 x 30 x t4)
Longer edge life due to
Kanefusa original tooth geometry
Exclusive to Kanfusa - Cermet and Tungsten Carbide grades and our original coating technology
300 % longer edge life compared with Band Saws or Metal SawsIncrease of annual productivity by 15 % equal to 170726 cuts or 98 m2
More machine uptime leads to a better machinery utilization rate
3 / Cut Quality
The cut surface and dimensional accuracy, that can be achieved with FM cold saw blades is superior to that of band saws.
Eliminating or reducing subsequent manufacturing processes Reducing the manufacturing cost of a product Allowing higher sales price for a semi-finished product� Better profit extraction
4 / Process Reliability
Saw blades lose performance after resharpening due to incorrect resharpening or fatigue of the plate and tip material. Saw blades for single use deliver repeated quality cut after cut, blade after blade at fixed machining parameters.
Performance is predictable and tool change time can be scheduled. Easier handling, because no pick up and delivery of saw blade is
necessary.
Consistent machine performance and product quality
Specifications and appearance are subject to change without notice. Photographs and illustrations may vary from actual products. 0-46-5
Kanefusa - A New Dimension of Performance
Head Office�Factory
■�Kanefusa Oil Lubricant
Material
Mild steel
Stainless steel
Non - ferrous steel
Characteristics
High viscosity
Stainless steel, die steel
Odorless, low viscosity
Dropping speed (1drop)
5-7 S
1-2 S
2-5 S
Composition
Vegetable ester
Sulfur mineral
Distilled vegetable ester
Mist fluid
Supralube 25
Supralube 60S
Supralube 10P
For best performance of the saw blades, we recommend original Kanefusaoil lubricant.
cmyk 100730 1bit 175-2438 宮 21007347 兼房-Cold Saw Blades for Single Use 0-46-5表面�
http:// www.kanefusa.net
Cold Saw Bladesfor Single Use
Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987,we have not only improved the quality and durability of the saw blades but also increased their versatility.Today we supply eight different types used for various applications such as bearing steel, drive shafts,rails, pipes and tubes, shock absorbers.
http:// www.kanefusa.net
E-mail:[email protected]
KANEFUSA CORPORATIONHead Office / Factory1-1 Nakaoguchi, Ohguchi-cho, Niwa-GunAichi-ken, Japan, Postal Code 480-0192Te l :+81 587 95 7221Fax :+81 587 95 7226
KANEFUSA EUROPE B.V.De Witbogt 12, 5652 AG, Eindhoven, The NetherlandsTel :+31 40 2900901Fax:+31 40 2900908E-mail : [email protected]
KANEFUSA USA, INC.2762 Circleport Drive, Erlanger, KY 41018, USA Tel :+1 859 283 1450Fax:+1 859 283 5256E-mail : [email protected]
P.T. KANEFUSA INDONESIAEJIP Industrial Park, Plot 8D, Cikarang Selatan, Bekasi 17550, West Java, IndonesiaTel :+62 21 897 0360Fax:+62 21 897 0286
+62 21 897 0287E-mail : [email protected]
Tel : +86 512 57875072Fax: +86 512 57875073E-mail : [email protected]
MALAYSIA OFFICESuite 839 Level 8, Pavilion KL 168 Jalan Bukit Bintang 55100 Kuala Lumpur, MalaysiaTel : +60 3 92057721Fax: +60 3 92057720E-mail : [email protected]
KANEFUSA CHINA CORPORATIONKUNSHAN KANEFUSA CORPORATIONNO.50 Zhuzhu Road, Lujia Town Kunshan city, Jiangsu, China
KANEFUSA India Private LimitedPlot No.232, Sector-8, IMT Manesar, Gurgaon,Haryana PIN 122-050 IndiaTel :+91 124 420 8440Fax:+91 124 420 8441E-mail : [email protected]
KANEFUSA DO BRASIL LTDA.Rua Joaquim de Almeida,75,Sao Paulo,SP,Brasil,CEP04050-010Tel :+55 11 2372 7664 Fax:+55 11 2372 7663
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