© 2019 AVEVA Group plc and its subsidiaries. All rights ... AWC NA... · Pipeline Trainer Upgrade...
Transcript of © 2019 AVEVA Group plc and its subsidiaries. All rights ... AWC NA... · Pipeline Trainer Upgrade...
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Presented by:
Session ID: OGP-09
Innovations in Pipeline Operator Training that Improve Operational Safety, Performance and Regulatory Compliance
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Joe Reynolds, Senior Simulation Engineer
Tony Collins, Technical Sales Consultant
November 13th, 2019; Version 0.0
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Pipeline Operator Industry Training Requirements
How AVEVA Strives to Meet Those Requirements
Innovation Highlights
Current Project Implementation Experience
Managing the Training Experience – Instructor Station
Trainee Tools – Scenario Selection and Execution
Questions and Wrap up
Pipeline Operator Training Industry Requirements and Objectives
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Pipeline Operator Industry Requirements and Objectives:
Requirements:
• New Operator Training
• Offline Operator Qualification
• Experienced Operator Training
• Develop and try-out new operating procedures
• Requalification
• Regulatory Compliance
• DOT CFR 192 & 195
Objectives:
• Complete Offering
• Full Scope Trainer
• Generic Trainer
• Cloud Trainer
• Single vendor solution
• Built around production SCADA
• Choose your SCADA
• Tools that support regulatory compliance - QIS
• Scenario development and management tools
• Instructor Station
Pipeline Trainer
Innovation Highlights
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Innovation Highlights
• Integrated Trainer Development Environment
• Unified Object Model
• Graphical Logic Editor (GLE)
• Direct PLC Emulation (PLC1)
• Multi Process Simulators, One Instructor Station
• Complete, Integrated, Maintainable, and Realistic Training
Experience from a Single Vendor
Pipeline Trainer 2.0
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Current OTS Implementation Experience
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PIPELINE TRAINER
Customer Portrait
• Trans-Alaska Pipeline System (TAPS)
Crude pipeline
• Capacity of ~500K barrels/day
• 800 miles long with 48 inch diameter
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Pipeline Trainer 2.0
Photo courtesy of: Wikipedia contributor Luca Galuzzi CC BY-SA 2.5
Customer Portrait
• SimSuite v4.1 OTS currently covers
training on the pipeline
• Updating to the latest set of AVEVA
training tools
• Training Simulator will interface directly
with the current SCADA system
• Training needs require simultaneous
training on the crude and fuel gas lines
as well as the power system
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Pipeline Trainer 2.0
Photo courtesy of: Wikipedia contributor Flominator CC BY-SA 3.0
Pipeline Trainer Upgrade
• Implementation:
• Migrate liquid pipeline from SimSuite v4.1 and model the fuel gas system in Pipeline Trainer 2.0 and
create power system using Dynsim
• Integrate training systems leveraging Dynsim OTS Engines
• Leverage PLC1 logic emulator to load Allen Bradley control logic
• Use latest training tools to develop and deploy training scenarios under one Instructor Station
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Project Implementation Strategy
Project Implementation: Architecture Overview
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Architecture Overview
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
AVEVA Pipeline Trainer 2.0
Trainee Console
Replica Control Room
Graphics\HMI
SCADA Server
SCADA
Liquid Applications
Virtual Pipeline Server
Scenario Navigator
Instructor Station
Instructor Console
Engine 1Engine 2
Engine 3
Simulation EnginesOPC, CIP, TCAP, or MODBUS Server
PLC1
Liquid
Fuel Gas
Power
Simulation Engines
PLC1PLC1
Project Implementation: Model Building
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Product Update
Project Implementation: Hydraulic Modeling
• Next generation hydraulic
modeling with AVEVA
Process Simulation
• Graphical pipeline overview
• Hydraulic model
configuration
• Pre-built model libraries,
default values, and model
validation
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
SimCentral Hydraulic Modeling
SimCentral Simulation Platform Configuration HMI
Project Implementation: Application Building
• Application configuration
layer that manages the
build and deployment of
model based applications
• Trainer and macro
configurations
• Defines communications
• Builds, launches, and
deploys executives
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
SimConstruct Application Layer
SimConstruct Configuration HMI
Project Implementation: Actuation Logic and PLC Emulation
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Product Update
Functional Simulation
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
• Functional Simulation (GLE)
• Simplified Approach (Templated
Logic)
• Function Block Diagrams
• Standard & User Derived
Libraries
• Auto-detection and assignment
Graphical Logic Editor (GLE) and PLC Emulation (PLC1)
PLC Emulation
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
• PLC Emulation (PLC1)
• Identical Training Experience
• Reduced Total Cost of Ownership
• Visualize PLC Automation
Graphical Logic Editor (GLE) and PLC Emulation (PLC1)
PLC1 Logic Emulation
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Managing The Training Experience: Instructor Tools
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
PIPELINE TRAINER
Instructor Station
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Qualification Management and Simulation Control Dashboard
Instructor Station
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Training and Qualification Management
Instructor Station
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Data Visualization
Instructor Station – Ad Hoc Testing
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Scenario Composer
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Graphical Scenario Builder
Scenario Composer – Flowsheet Based Design
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Enhanced User Experience: Trainee Tools
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PIPELINE TRAINER
Scenario Navigator
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Trainee Console Application
The Road Ahead
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PIPELINE TRAINER
Product Road Map
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Pipeline Trainer Roadmap2019 2020 Future
2019 Strategy 2020 Strategy Longer Range Strategy• Implement features that will improve ease of use and long
term maintainability of the software• Integrate critical DynSim OTS features with Pipeline OTS• Modernize and automate logic configuration options
• Continue to automate and simplify the configuration process
• Advance our gas pipeline OTS solution• Cloud-based OTS
• Continue to automate and simplify the configuration & maintenance process
• Advanced our gas pipeline OTS solution
2019 in Development 2020 Short-term Development Longer Range Plans• Ease of use:
• Release of Pipeline Trainer 2.0• SimCentral Graphical Configuration Environment• Centralize user configuration to SimCentral &
SimConstruct• New Instructor Station & Scenario Composer• Data Visualization Tools
• DynSim OTS integration features: • DynSim OTS Bridge
• Automate logic configuration: • Graphical Logic Editor (automated generic logic
component assignment)• PLC-1 Logic Emulator
• Automate OTS configuration: • Expand generic components to Graphic Logic
Editor
• Improved Gas Pipeline OTS
• Finalize Cloud-based generic OTS offering
• Automate the configuration & maintenance process:• PLC Validation Package• Enhance generic logic components & automated
assignment
• SCADA Mimic Front-end
• Continue to improve our gas pipeline OTS offering by improving the gas modeling feature set
• Ability to run historical SCADA archives in OTS environment
• Expand cloud-based OTS business and Training Development Services
31
AVEVA Pipeline Training Simulator (PTS 2020)
• End of Q1 2020 Release
• Same Hydraulic Configuration as
Integrity Operations 2.1
• Integrated Qualification
Information System
• PLC Emulation
• Streamlined Scenario Creation
• Graphical Logic Editor
• DynSim Integration
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
What’s Next?
Cloud Hosted Pipeline TrainerOn Demand Training Solutions
Trainee View
Remote Access Through LMS DSS Plugin
LMS Plug-in
OTS Model runs on the Cloud
remotely
Remote Instructor Access for Training
Management
Cloud Access
Cloud Access
eLearning HMI Plant Controls
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ABOUT AVEVA
AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.
The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.
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© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.