Post on 08-Mar-2016
description
High Performance Molds and IML Automation
In-Mold Labeling Solutions
WITTMANN your supplier for complete turnkey solutions
High performance, fast cycling, quality tools.
Optimized automation to meet your requirements.
Design of part and label.
Superb local service and sales support through our world wide organization.
Progress through Innovation
Containers up to 3 litres4 cavities 0,2 liter container mold
W727C for 4 cavity container mold
Label magazineLoading labels without stopping the robot cycle.
Low weight steel design, rigid and stable gripper.
Compound part thickness (label + part) of 0,6 to 0,75 mm
Single face mold with 2,4 or 6 cavity
Total cycle times of 4,5 to 6 seconds
IMM sizes from 100 to 500 tons
Robot W727C with R7 Control
Servo driven stacking unit
Electrostatic charge included in gripper
Conveyor and safety guarding included
Simple adjustment of label magazine for precise placement of labels
Pail 0,2L Pail 1L Pail 3L
Cavity 4 4 2
Weight of piece (g) 12.2 38.6 105
Mold dimension LxHxT (mm) 500 x 700 x 520 760 x 900 x 800 600 x 1200 x 860
Mold weight (kg) 1150 3400 3900
Cycle time (sec) 4,8 5,2 6
In/Out time (sec) 1,3 1,5 1,8
IMM capacity (Tons) 200 350 450
IMM opening stroke (mm) 450 640 700
Technical data may vary depending on specific application.
IMM
Label magazine
Side entry robot
Stacking conveyor
Containers 5 to 10 liters
Compound part thickness (label + part) of 0,8 to 0,95 mm
Single face mold with 1or 2 cavity
Total cycle times of 8 to 14 seconds
IMM sizes from 300 to 650 tons
Single cavitiy mold with conical centering.
Robot W721 with label magazine
3 Axis Servo Top Entry Robot
Flexible solution also ends itself for other applications
Electrostatic charge included in gripper
Conveyor and safety guarding included
Strong and stable frame design
Label magazineRapid change with different sizes
Gripper can be changed for different sizes
Pail 5L Pail 5L Pail 10L
Cavity 1 2 1
Weight of piece (g) 151 151 310
Mold dimension LxHxT (mm) 630 x 730 x 900 630 x 1260 x 900 700 x 900 x 950
Mold weight (kg) 2600 4500 3750
Robot W733 W732 W743
Cycle time (sec) 10 12 14
In/Out time (sec) 2 2 2,5
IMM capacity (Tons) 250 550 400
IMM opening stroke (mm) 810 810 950
Technical data may vary depending on specific application.
IMM
IMM
Label magazine
Top entry robot
Stacking conveyor
Lid/Container Single Face MoldHydraulic ejection ring + blow air circuit Prismatic centering on each cavity with double wear pads.
W727L for 4 cavity lid mold
Compound part thickness (label + part) of 0,5 to 0,65 mm
Single face mold with 2, 4, 6 cavity
Total cycle times of 3 to 6 seconds
IMM sizes from 100 to 350 tons
Robot W727L with R7 Control
Servo driven stacking unit
Electrostatic charge included in gripper
Conveyor and safety guarding included
Simple adjustment of label magazine for precise placing of labels
Horizontal label magazinefor flat or a wraparound labels.
Vertical label magazine for cross and butterfly labels.
Round Lid Container 250g Container 500g
Cavity 6 4 4
Weight of piece (g) 6.1 10.3 18
Mold dimension LxHxT (mm) 580 x 1020 x 390 580 x 910 x 430 580 x 910 x 460
Mold weight (kg) 1450 1450 1550
Cycle time (sec) 3 4,5 5
In/Out time (sec) 0,9 1,1 1,2
IMM capacity (Tons) 250 200 250
Technical data may vary depending on specific application.
IMM
Label magazine
Side entry robot
Stacking conveyor
Lid/Container Stack Mold
Compound part thickness (label + part) of 0.5 to 0,65 mm
Single face mold with 2, 4, 6 cavitiy Hot runner system with sequential injection Total cycle times of 4,5 to 6 seconds
IMM sizes from 200 to 600 tons
2 lids + 2 containers stack mold.
W727SM for 2lids + 2 containers mold.
Robot W727SM with R7 Control
2 high speed side entry robots
2 independent vertical stack axes
Conveyors and safety guarding included
Simple adjustment of label magazine for precise placing of labels
Horizontal label magazinefor flat and wraparound labels.
Vertical label magazine for cross and butterfly labels
Lid 2 Lid + 2 Container Container 500g
Cavity 4+4 2+2 4+4
Weight of piece (g) 7.2 7.2 + 10.3 18
Mold dimension LxHxT (mm) 610 x 975 x 750 470 x 770 x 750 610 x 970 x 900
Mold weight (kg) 2800 1700 3350
Cycle time (sec) 4 5 5
In/Out time (sec) 1,2 1,3 1,4
IMM capacity (T) 300 150 300
Technical data may vary depending on specific application.
IMM
Label magazine
Stacking conveyors
Label magazine
Side entry robot
Side entry robot
Shuttle
Turnkey IML Systems by WITTMANN
Wittmann has been supplying automation systems for In-Mold Labeling (IML) for many years.
With the acquisition of REGAD, a specialized toolmaker of thin wall parts located in France, Wittmann can offer the complete solution, including high performance tools and the integrated automation system.
The customer will receive a fully tested and optimized package, saving a lot of upfront coordination, start-up time and money.
The hot runner molds are designed specifically for thin wall parts and offer an extremely stable mold construction with optimized cooling channels.
Based on years of experience, these high performance molds are supplied for guaranteed high production volumes and are well suited for IML projects.
Our Experienced Mold Making Division
REGAD has manufactured molds for injection molding since 1961 and has a very experienced team and well equipped production plant to supply high performance molds.
Fast cycling molds for the packaging industry have been built since 1988. This specialized team is now fully integrated in the worldwide WITTMANN-Group.
Development of part, label and optimum mold design for your specific project.
Milling Machines
Grinding
EDM
Development
Measuring Equipment
Optimum Equipment and Knowledge
Wittmann – Automation & Auxiliaries for Plastics Processing!
Wittmann – Your trusted partner with reliable local service!
WITTMANNKUNSTSTOFFGERÄTE GMBHLichtblaustraße 101220 Vienna, AUSTRIATel : +43-1 250 39-0Fax: +43-1 259 71 70info@wittmann-robot.atwww.wittmann-robot.com
WITTMANN INC.One Technology ParkTorrington, CT 06790 USATel.: +1-860 496 9603Fax: +1-860 482 2069info@wittmann-ct.comwww.wittmann-ct.com
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Progress through Innovation
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WITTMANN ROBOT(KUNSHAN) CO. LTD.No. 1 Wittmann Rd.DianShanHu TownKunshan City, Jiangsu Province215345 CHINATel.: +86 (0) 512 5748 3388Fax: +86 (0) 512 5749 3199www.wittmann-robot.com.cn