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HUAWEI TECHNOLOGIES CO., LTD.
TP48200A V100R001Quick Installation Guide
Document Version: 01
Part Number: 31505049Issued on: 2011-03-09
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Safety Information
Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.
Safety PrecautionsTo ensure your personal safety and to avoid damaging the equipment, pay attention to the safety symbols on
the equipment and follow all instructions in this document. The "DANGER", "CAUTION" and "NOTE" marks do
not represent all the safety instructions. They are only supp lements to the safety instructions.
When operating Huawei products and equipment, you must comply with safety precautions and special safety
instructions related to corresponding equipment provided by Huawei. The safety precautions in the document
are related to only Huawei products. Huawei will not be liable for any consequences that result f rom the violationof universal regulations for safety operations and saf ety codes on design, production, and equipment use.
Local Safety RegulationsWhen operating the device, comply with the local safety regulations.
Personnel RequirementsOnly trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.
Symbols
CAUTION Indicates a potentially hazardous situation, which if not avoided, could result inequipment damage, data loss, performance deterioration, or unexpected results.
Provides additional information.NOTE
Human Safety
Route cables in a proper sequence according to this document. For personal safety purposes, ensure that
ground cables are installed before performing other operations.
The construction personnel must be trained, understand basic safety p recautions, master related skills and
have obtained related certificates.
This document describes the precautions to be taken in specif ic installation scenarios.
Conduct a power-on test within 72 hours af ter the power system is installed.
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Cabinet Appearance 3
Tools 4
System Components 5
Installing the Cabinet 61.Fixing the Cabinet 6
2. Installing Modules 7
3. Installing Batteries 7
Connecting Cables 81. Preparations 8
2. Installing Ground Cable (g1) 9
3. (Optional) Installing Dry Contact Signal Cables and
Communication Cables 10
4. Routing Power Cables for the DC-powered Loads (d1) 13
5. Installing Power Cables for the Storage Batteries (d2) 14
6. Installing AC Input Cables (a1) 15
7. Routing Power Cables for the AC-powered Loads (a2) 16
8. Verifying the Installation 17
Commissioning the TP48200A 18
1. Connecting Batteries to the Power System 182. Setting PMU 02B Parameters 19
3. Power-On Check 21
Power System Parameter List 25
Contents
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Tools
Adjustable
wrench
Nylon tie
Electrical knife
Torque wrench
Wire stripper
COAX crimping
tool
Multimeter
Claw hammer Diagonal pliers
Paint brush
Hydraulic pliers Insulated handle
Marker
Vacuum cleaner
Socket wrench
Insulation tape
Hammer drill(with Ф16 drill bit) Heat gun
Flat-head
screwdriver
(M3, M4)
LevelHeat shrink tube
Ladder (2 m)
Insulating gloves
& ESD gloves
Phillips
screwdriver
(M3, M4)
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System Components
No. Specification Exterior
g1-Ground cable 35 mm2 - yellow and green The cable has ring terminals installed atboth ends.
a1-AC input power cable 16 mm2 - black sleeve (core wire: red,yellow, green, and black) 4-pin equal-section cable
The cable has cord endterminals installed at both ends.
a2-Power cable to AC load As required by the custom er Plug
d1-Power cable to the DC load(BLVD)
As required by the customer The cable has cord endterminals and ring terminals installed.
d2-DC power cable to the battery 35 mm2 - Red cable and black cable The cable has cord end
terminals and ring terminals installed.
s1-Dry contact signalcable/Boolean value signalcable/Sensor signal cable/Surge
protection signal cable
As required by the customer The dry contact signal cable hascord end terminals installed, and the sensorsignal cable has multi-pin sockets installed.
s2-FE signal cable As required by the customer The cable has RJ45 connectorsat both ends.
D.G. Sensor EMS
ACDB
DC load
s2
s1
a1
g1
TP48200A
AC power
DC power
Signal cable
Ground cable
Site ground bar Battery
AC load
d1
a2
Main supply
D.G. ATS
d2
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Installing the Cabinet
Fix the installation holes of expansion bolts and then install the expansion bolts.
Install the cabinet.
1 Fixing the Cabinet
Line-drawing templateMarker
Installation hole of expansion bolts
Ф 16
Four M12x60expansion bolts
Socket wrench
Spring washer Flat washer Expansion sleeve
Bolt
Step1
Step2
Step3
Cementbase
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(Optional) Install PSUs.By default, the cabinet is configured with two PSUs. Determine the number of PSUs to be installed based on customer requirements. Each PSU can output a maximum of 50 A current.
Install batteries, and connect cables, then install the battery baffle plate.
3 Installing Batteries
2 Installing Modules
Step1 Step2 Step3 Step4 Step5
Remove the rack and battery baff le plate .
Battery baffle plate
RackRack
+- +- +- +- +- +- +- +-
Step6
Battery baffle plate
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Connecting Cables
1 Preparations
Connect cables in the following sequence: g1 > s1 and s2 > d1 > d2 > a1 > a2
Cables a1 and a2 are routed into the left cabling holes at the bottom of the cabinet, and cables g1 ,s1, s2, d1, and d2 arerouted into the right cabling holes at the bottom of the cabinet.
Set all the circuit breakers to OFF.
Prepare terminals based on the actual requirements.
Ringterminal
Cord endterminal
Heat shrinktube
Crimping tool Hydraulic pliers
DCDB
OFF
OFF
OFF
OFF
ACDB
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2 Installing Ground Cable (g1)
Site ground bar
Ground cable
Cable modules
+- +- +- +-
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3 (Optional) Installing Dry Contact Signal Cables and Communication Cables
1.You need to determine the dry contact signal cables and communication cables to be connected based on customerrequirements.2. The following figure shows the ports on the monitoring module.
FE
COM-485/232
Port Type Silkscreen Description
Sensor port TEM_BAT Port for battery temperature detection
Door Port for door status detection
Smoke Port for smoke sensor detection
WATER Port for water sensor detection
TEM_HUM Port for humidity sensor detection
Analog value detection AIN Port for battery in position detection
Boolean value detectionport
DIN1 Port for Boolean value input1
DIN2 Port for Boolean value input2
DIN3 Port for Boolean value input3
DIN4 Port for Boolean value input4
DIN5 Port for Boolean value input5
DIN6 Port for Boolean value input6
DIN7 Port for Boolean value input7
Output dry contact ALM1 Port for smoke alarm
ALM2 Port for door broken alarm
ALM3 Port for PSU fault or PSU communicate fault alarm
ALM4 Port for load fuse trip or battery fuse trip alarm
ALM5 Port for battery temperature alarm or environmenttemperature alarm
ALM6 Port for TCU alarm
ALM7 Port for mains fault
ALM8 Port for head lamp control
ALM9 Port for SPD failure alarms
Power electronicmanufacturing information
PELU Power electronic manufacturing information port
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Cable modules
Signal cable
D.G.
Routing Dry Contact/Sensor Signal Cables (s1)
Press the white contact plate using a flat-head screwdriver. Insert the two wires at one end of the signal cable into thecorresponding ports, and then pull out the screwdriver to fasten the dry contact signal cable.
Connect the sensor cable and SPD signal cable to the corresponding ports on the UIM 02A.
+- +- +- +-
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Cable modules
Signal cable
Routing FE Signal Cable (s2)
COM
+- +- +- +-
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Cable modules
4 Routing Power Cables for the DC-powered Loads (d1)
Ensure that cables are connectedto circuit breakers securely.
DCDB
Load
Load
RTN+
+
-
+-
+- +- +- +-
Install the DC power output cables for the DC-powered loads.
Remove the protection plate from the DCDB, and then connect the cables by referring to the following f igure.
For the negative terminalof DC power cables
For the positive terminalof DC power cables
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Cable modules
Connect the negative terminal and positive terminal of the storage battery to the power system: Loosen the upper bolts of thebattery input port, insert the –48 V power input cable and positive terminal into the cabling holes, and then tighten the boltssecurely using a screwdriver.
5 Installing Power Cables for the Storage Batteries (d2)
Remove any of the three copper busbars through which the batteriesare connected in series.
+ -
For the negative terminalof DC power cablesofthe storage battery
outside the cabinet
For the positive terminalof DC power cablesof thestorage battery outside
the cabinet
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Cable modules
6 Installing AC Input Cables (a1)
Route the AC input cables through the cabling holes on the left of the cabinet, and connect the neutral wire to the
corresponding terminal.
Connect the L1-phase, L2-phase, and L3-phase lines to the AC input circuit breaker.
AC input cables support three-phase power input.
Before connecting AC input cables, disconnect the ACDB f rom the TP48200A.
AC power distribution unit
ACDB
+- +- +- +-
For AC power cables
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7 Routing Power Cables for the AC-powered Loads (a2)
ACDB
Socket connectto AC load
Cable modules
Connect the power cables of the AC-powered loads to the socket.
+- +- +- +-
For AC power cables
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8 Verifying the Installation
NO. Item
1 Verify that the cabinet is properly installed and that cables are securely connected.
2 Verify that cables are routed in an untangled and orderly fashion.
3 Verify that idle cabling holes have rubber plugs installed.
4 Verify that cabling holes are sealed with fireproof mud and that idle cabling holes have rubber plugs installed.
The fireproof mud is placed in the packing box of the cabinet base.
5 Verify that short circuits do not exist between live wires (L1, L2 and L3), between live wires and ground cables,
between live wires and neutral wires (busbar), and between 0 V copper busbars and–48 V copper busbars
(between–48 V busbar measurement points 1 and 2 and the RTN+ busbar).
6 Verify that the paint on the surface of the cabinet does not peel off.
DCDB
ACDB
Ground bar
RTN+
Battery BLVD
-48V
measurementpoint 1
-48V
measurementpoint 2
L1L2L3
N
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Set the circuit breaker for the battery string in the DCDB to ON.
Install the removed copper busbar through which the batteries are connected in series. Then connect the battery string to thepower system.
ON
Battery
BAT ON
Normal
Commissioning the TP48200A
1 Connecting Batteries to the Power System
Set the power switch to BAT ON if no information is displayed on the PMU 02B after the circuit breaker for thebattery string in the DCDB is set to ON. Then set the power switch to Normal after two minutes to protect the battery
string from being overdischarged. If the voltage of the battery string is lower than 40 V, set the power switch toNormal two minutes after the mains is connected. Otherwise, a power failure occurs on the PMU 02B.
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1. Set the preceding parameters based on the actual situation.
2. The number of battery strings can be 0, 1, or 2. If one battery string is required, set the battery capacity
according to the fuse position. For example, if the storage string is connected to BF1-, set the battery
capacity to battery capacity 1; if the storage batteries are connected to the BF2-, set the battery capacity to
battery capacity 2.
3. Button description:
2 Setting PMU 02B Parameters
4. The parameter settings on the LCD of the PMU 02B are only for reference. For details on how to set PMU
02B parameters, see the TP48200A & ETP48200 Monitoring Module User Manual.
Parameter Value Description
System Type Type of the power system.
Batt String Number of battery strings.
Capacity Battery capacity.
Install Date Date when the power system is installed.
IP Address IP address of the PMU 02B.
Subnet Mask Subnet mask of the PMU 02B.
Gateway Gateway IP address.
Date System date.
Time System time.
Button Description
▲or▼ You can press▲ or▼ scroll the m enu or set a selected parameter.
Cancel Press Cancel to return to the previous menu without saving the settings.
Enter On the standby screen, press Enter to display the main menu.
On the main menu screen, press Enter to display the sub-menu.
On the sub-menu screen, pressEnter to save the settings.
Notes:
•The system information screen will be displayed if you do not perform any operations using the buttons within five
minutes.
•The background light of the LCD will turn off if you do not perform any operations within eight minutes.
•On the standby screen, you can press▲ and Enter at the same time to reduce the LCD contrast, or press▼ and
Enter to increase the LCD contrast.
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Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A
MAIN MENU
Alarm & Status
Settings
Maintenance
Settings
Engineer Settings
Enter
Modify PWD
User
Init ParaNo
System Type
TP48200A
Version Info
Enter Password:
>#
Enter
Enter
10020# Enter
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Enter Password:
>#
00200# Enter
Settings
Comm Settings
Batt Settings
DC Settings
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Batt String:
1
Capacity 1:400Ah
Batt Settings
Batt Selection
Batt off Para
Charge Para
Enter
Enter
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Enter Password:
>#
00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings
Settings
Comm Settings
Batt Settings
DC Settings
Enter
Capacity 2:
0Ah
Install Date:
Jan.01’00
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
PMU Address:0
COM Port
RS485/RS232 Port
Enter
Enter
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Enter Password:
>#
00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings
Settings
Comm Settings
Batt Settings
DC Settings
Modem Select:
NoBaud: 9600
Enter
PMU Address:0
COM PortRS485/RS232 Port
Enter
IP Address:192.168.0.10
Subnet Mask:
255.255.0.0
Gateway:
192.168.0.1
Jan.01.00
53.6VDC 227VAC
Load:0.0A
Batt:0.0A
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Text: English
Disp Contrast:3
Date:Jan.01’00
Enter
Enter
MAIN MENU
Alarm & Status
Settings
Maintenance
Enter
Enter Password:
>#
00102# Enter
Settings
Comm Settings
Batt Settings
DC Settings
Settings
Tel No Settings
Night Charge Set
System Settings
Text: English
Disp Contrast:3
Date:Jan.01’00
Text: English
Disp Contrast:3
Date:Jan.01’00
Time:
Jan.01’00
Capacity 2:
0Ah
Install Date:Jan.01’00
Batt String:
1Capacity 1:
400Ah
IP Address:
192.168.0.10
Subnet Mask:
255.255.0.0
English
Osmanli
English
Osmanli
English
Osmanli
English
Osmanli
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Connect the mains to the power system only if related battery string parameters for the PMU02B are
correctly set. Otherwise, the battery string may be damaged.
Check whether the voltages of the RTN+ busbar and -48 V measurement points 1and 2 are the same as the battery
voltage displayed on the monitoring module using a multimeter. If not, contact related personnel or handle theproblems by referring to the TP48200A Maintenance Guide.
DCDB
RTN+
Battery BLVD
-48Vmeasurement
point 1
-48Vmeasurement
point 2
3 Power-On Check
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Set the AC circuit breaker to ON and repeat step 1. Check whether the voltages of the RTN+ busbar and -48 V
measurement points 1 and 2 range from 43.2 V to 57.6 V.
ACDB
L1L2L3N
DCDBRTN+
Battery BLVD
-48Vmeasurement
point 1
-48Vmeasurement
point 2
SOCKET
HEATER
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Ensure that the power switch is set to Normal.
Set the circuit breaker for the Load based on site requirements. The circuit breaker for the fan must be set to ON. Checkwhether the loads work normally. If a load works abnormally, handle the fault by referring to the user manual of the loaddevice.
BAT ON
Normal
HEATER
Fan
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Verify that the fans run properly in the cabinet.
Verify that the lamp is on in the cabinet.
Re-install the protection plates on the ACDB and DCDB.
Check whether the EMS can receive the information from the power system. If not, check whether the IP address is setcorrectly and the PMU is connected properly.
Observe the operation of the power system for 15 minutes. If no alarms are generated, and current/voltage parameters of the
storage battery and loads are set properly, lock the door to the cabinet, give the key to the cabinet door to the customer, andclean the site before leaving the site.
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Power System Parameters
Parameter Value Range Default Value 1st Rev Date Sign 2st Rev Date Sign
Batt String 0 –2 1
Capacity 1 30 –1000 400 Ah
Capacity 2 30 –1000 0 Ah
IP Address 0.0.0.0 –255.255.255.255
192.168.0.10
Subnet Mask 0.0.0.0 –255.255.255.255
255.255.0.0
Gateway 0.0.0.0 –255.255.255.255
192.168.0.1
Date Dec.31’99 Jan.01’00
Time 23:59 01:01
LLVD BLVD –DCUnder Volt
44.0V
BLVD 35V –LLVD 43.0V
Battery Float 43.20V –57.6V 53.5V
Battery Boost 43.20V –57.6V 56.5V
Rect Sleep Yes/No No
LLVD Enable Yes/No No
BLVD Enable Yes/No Yes
Current LimitCoefficient
0.05 –0.25 0.10C10
Battery TempHigh
–500C to +1000C 500C
Amb Temp High –500C to +1000C 500C
Power System Parameter List
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HUAWEI TECHNOLOGIES CO., LTD.Huawei Industrial Base Bantian Longgang
Shenzhen 518129