Thoughts on Maintenance Planner Thoughts on Maintenance Planner Certification (CEIM) Certification (CEIM)

by by

Thoughts on Maintenance Planner Thoughts on Maintenance Planner Certification (CEIM) Certification (CEIM)

by by Salih Duffuaa Salih Duffuaa

Professor, Systems Engineering DepartmentProfessor, Systems Engineering Department

King Fahd University of Petroleum & MineralsKing Fahd University of Petroleum & Minerals

Presentation PlanPresentation PlanPresentation PlanPresentation Plan

• Purpose of Certification.Purpose of Certification.• Existing maintenance certification program.Existing maintenance certification program.

• Maintenance planner certification.Maintenance planner certification.• Need analysisNeed analysis• Objectives.Objectives.• Body of knowledge (BOK).Body of knowledge (BOK).• Program design/organization.Program design/organization.• SustainabilitySustainability

• Path forwardPath forward

Purpose of CertificationPurpose of Certification Purpose of CertificationPurpose of Certification

• Improve the profession and the practice.Improve the profession and the practice.

• Create standard and well defined body of Create standard and well defined body of knowledge and capabilities to be mastered by knowledge and capabilities to be mastered by persons practicing the profession.persons practicing the profession.

• Basis for progressing in the field or profession.Basis for progressing in the field or profession.

• Basis for promotionBasis for promotion

Benefit of CertificationBenefit of CertificationBenefit of CertificationBenefit of Certification

The Society of Maintenance and Reliability The Society of Maintenance and Reliability Professional survey indicated the benefits Professional survey indicated the benefits are:are:

• Clear direction for career development.Clear direction for career development.

• Improved visibility and recognition within Improved visibility and recognition within your organizationyour organization

• Differentiated pay scaleDifferentiated pay scale

Benefit of CertificationBenefit of CertificationBenefit of CertificationBenefit of Certification

• Portable job skills and knowledge between Portable job skills and knowledge between plants and companies.plants and companies.

• Assists in job promotionAssists in job promotion

• Greater job effectivenessGreater job effectiveness

• Fewer frustration with gap in knowledge.Fewer frustration with gap in knowledge.

• Improved on the job and outside trainingImproved on the job and outside training

Certification OrganizationCertification OrganizationCertification OrganizationCertification Organization

• American Society of Quality Control American Society of Quality Control (ASQC) (15 certification)(ASQC) (15 certification)

• Society for Maintenance and Reliability Society for Maintenance and Reliability Professionals.Professionals.

• Association of Facilities EngineeringAssociation of Facilities Engineering

• Certified Reliability Engineer (CRE).Certified Reliability Engineer (CRE).

• Certified Maintenance and Reliability Certified Maintenance and Reliability Professional (CMRP).Professional (CMRP).

• Certified Plant Maintenance Manager Certified Plant Maintenance Manager (CPMM).(CPMM).

• Certified Plant Supervisor (CMS).Certified Plant Supervisor (CMS).

• Certified Plant Engineer (CPE).Certified Plant Engineer (CPE).

Existing CertificationsExisting CertificationsExisting CertificationsExisting Certifications

Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)

• Offered by ASQC : The Certified Reliability Offered by ASQC : The Certified Reliability Engineer is a professional who understands the Engineer is a professional who understands the principles of performance evaluation and principles of performance evaluation and prediction to improve product/systems safety, prediction to improve product/systems safety, reliability and maintainability. reliability and maintainability.

• Prerequisite: Prerequisite: Eight years of on-the-job experience Eight years of on-the-job experience in one or more of the areas of the in one or more of the areas of the Certified Reliability Engineer Body of KnowledgeCertified Reliability Engineer Body of Knowledge. A . A minimum of three years of this experience must be in minimum of three years of this experience must be in a decision-making positiona decision-making position

Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)Certified Reliability Engineer (CRE)

The body of knowledge (BOK) include:The body of knowledge (BOK) include:• Design review and controlDesign review and control• Estimation and prediction. Estimation and prediction. • Failure mode effects and analysisFailure mode effects and analysis• Planning, operation and analysis of reliability Planning, operation and analysis of reliability

testingtesting• Human factors in reliabilityHuman factors in reliability• Reliability information systems for failure Reliability information systems for failure

analysis. analysis. • For more see: For more see: httphttp://://wwwwww..asqasq..orgorg

• CMRP is offered by SMRPs and CMRP is offered by SMRPs and recertification every three yearsrecertification every three years ..

• No prerequisites.No prerequisites.• BOK includes: BOK includes:

• Business and management.Business and management.• Manufacturing process reliability.Manufacturing process reliability.• Equipment reliability.Equipment reliability.• People skills.People skills.• Work management.Work management.

• Details at : www.smrp.orgDetails at : www.smrp.org

Certified Maintenance and Reliability Certified Maintenance and Reliability Professional (CMRP)Professional (CMRP)

Certified Maintenance and Reliability Certified Maintenance and Reliability Professional (CMRP)Professional (CMRP)

• CPMM offered by the Association for Facilities CPMM offered by the Association for Facilities Engineering ( The American Institute of Plant Engineering ( The American Institute of Plant Engineers) with three year recertification.Engineers) with three year recertification.

• No degree requirement two years of experience in No degree requirement two years of experience in maintenance management. 5 credit for maintenance management. 5 credit for recertification.recertification.

Certified Plant Maintenance Manager Certified Plant Maintenance Manager (CPMM)(CPMM)

Certified Plant Maintenance Manager Certified Plant Maintenance Manager (CPMM)(CPMM)

BOK for CPMMBOK for CPMMBOK for CPMMBOK for CPMM

• Maintenance ManagementMaintenance Management • Preventive MaintenancePreventive Maintenance • Inventory ProcurementInventory Procurement • Work Order Systems and Maintenance Planning and SchedulingWork Order Systems and Maintenance Planning and Scheduling • Computerized Maintenance Management Systems (CMMS)Computerized Maintenance Management Systems (CMMS) • Maintenance Training and Work CulturesMaintenance Training and Work Cultures • Predictive MaintenancePredictive Maintenance • Reliability-Centered MaintenanceReliability-Centered Maintenance • Total Productive MaintenanceTotal Productive Maintenance • Maintenance Return on Investment (ROI)Maintenance Return on Investment (ROI) • SafetySafety • Indoor Air QualityIndoor Air Quality • DocumentationDocumentation

httphttp://://wwwwww..afeafe..orgorg

Survey Survey Survey Survey

• Pause for Survey Pause for Survey

• Please fill distributed surveyPlease fill distributed survey

Maintenance Planner CertificationMaintenance Planner CertificationMaintenance Planner CertificationMaintenance Planner Certification

• No certification exists. No certification exists.

• Maintenance planner is critical.Maintenance planner is critical.

• Impact maintenance effectiveness.Impact maintenance effectiveness.• Develop and Implement planned maintenance.Develop and Implement planned maintenance.• Analysis and reporting.Analysis and reporting.• Maintenance improvement.Maintenance improvement.

Planner TasksPlanner TasksPlanner TasksPlanner Tasks

• Job task analysis.Job task analysis.

• Job standards.Job standards.

• Coordination with several departmentsCoordination with several departments

• Scheduling.Scheduling.

• Safety procedures.Safety procedures.

Planner TasksPlanner TasksPlanner TasksPlanner Tasks

• Project management.Project management.

• Access computer and data basis.Access computer and data basis.

• Monitor progress and take corrective Monitor progress and take corrective actions.actions.

• Forecast work load.Forecast work load.• Prepare reportsPrepare reports..

• More in depth task analysis is needed.More in depth task analysis is needed.

Body of KnowledgeBody of KnowledgeBody of KnowledgeBody of Knowledge

• Basics of Statistics andBasics of Statistics and forecasting.forecasting.

• Inventory management.Inventory management.

• Work measurements and standard.Work measurements and standard.

• Basic of management.Basic of management.

• Maintenance planning and schedulingMaintenance planning and scheduling

Body of KnowledgeBody of KnowledgeBody of KnowledgeBody of Knowledge

• Quality controlQuality control . .

• Computerized maintenance management.Computerized maintenance management.

• Communications skills. Communications skills.

The Big QuestionThe Big QuestionThe Big QuestionThe Big Question

• Is it Needed ?Is it Needed ?

• Pause for some inputPause for some input..

OrganizationOrganizationOrganizationOrganization

• Prepare material in BOKPrepare material in BOK

• A society A society manage the certification process.manage the certification process.

• Center conduct trainingCenter conduct training

SurveySurveySurveySurvey

• Please fill the surveyPlease fill the survey

• Any comments or Questions?Any comments or Questions?