Post on 01-Oct-2020
No 1DECOM NORTH SEA – 29 NOVEMBER 17
THE ABLE GROUP
No 2DECOM NORTH SEA – 29 NOVEMBER 17
WELCOME
Neil EtheringtonBusiness Development Director
PREPARATION IS THE QUAY!SHELL BRENT DELTA THE STORY SO FAR….
No 3DECOM NORTH SEA – 29 NOVEMBER 17
DECOMMISSIONING PROJECT
SHELL BRENT
No 4DECOM NORTH SEA – 29 NOVEMBER 17
SHELL BRENT DELTA MOORED AT ASP QUAY 6
No 5DECOM NORTH SEA – 29 NOVEMBER 17
THE GROUP
ABLE INTRODUCTION
No 6DECOM NORTH SEA – 29 NOVEMBER 17
THE ABLE GROUP TODAY
• Established 1966
• Privately owned
• Entrepreneurial
• Decisive
• Flexible
• Strong leadership
• Long term view
Ernst & Young Entrepreneur of the Year (Peter Stephenson, Able UK Ltd Executive Chairman) 2010
Long term strategy
Extensive funding ; No borrowings
£120m+ invested in last 5 years
£483M
asset base
No 7DECOM NORTH SEA – 29 NOVEMBER 17
ABLE – A DIVERSIFIED GROUP
ABLE Group• Port Development
• Construction – civil and marine
• Demolition
• Marine Recycling / Decommissioning
• Property / Management – UK land bank c. 2,150ha (5,320 acres)
• Land Reclamation
• Landfill
• Waste Management
• Quarrying
No 8DECOM NORTH SEA – 29 NOVEMBER 17
ABLE UK LIMITED – HISTORY AND DEVELOPMENT
An evolving process:
From Plant Hire to Demolition
to Waste Management to Construction
and on to Marine Decommissioning and Property Management and Development
No 9DECOM NORTH SEA – 29 NOVEMBER 17
THORPE MARSH POWER STATION
• Acquired 1995
• Power Station Demolition Contract
• Site cleared
• Section 36 Approval (to 2021)
• 1,575MW Gas Power Station
• Carlton Power
• Cooling Towers – 2012
• Construction 2018/19
No 10DECOM NORTH SEA – 29 NOVEMBER 17
ABLE HAS CONTINUED TO PIONEER NEW TECHNIQUES
AND SET INDUSTRY STANDARDS
DEMOLITION
No 11DECOM NORTH SEA – 29 NOVEMBER 17
DEMOLITION TRACK RECORD
Demolished / Dismantled Projects
Power Stations 12
Refineries 11
Tank Farms 13
Bridges 50
Buildings 770 +
Structures using explosives
80 +
Tonnes Equipment 80,000 +
No 12DECOM NORTH SEA – 29 NOVEMBER 17
MAJOR DEMOLITION CLIENTS INCLUDE:
• AMOCO
• BASF
• BHP Hamilton
• BP Chemicals
• BP Oil & Gas
• British Gas
• British Nuclear Fuels
• British Steel
• ConocoPhillips
• Ensco• EON• ICI• Innogy plc• Mobil /Exxon• NAM-Holland
• Newfield Petroleum• Nuclear Electric plc• Petrofac
• Phillips Petroleum - UK
• Phillips Petroleum - Norway
• Powergen
• RWE
• Sembcorp
• Shell UK
• Shell Exploration & Production
• Thames Water
• TotalFinaElf Norway
• TotalFinaElf UK
• UECC
• UK Atomic Energy Authority
No 13DECOM NORTH SEA – 29 NOVEMBER 17
OIL RIG DECOMMISSIONING
From onshore......to Offshore, onshore...........Oil Platform Decommissioning............
Former Northern Offshore Federation Company of the Year
No 14DECOM NORTH SEA – 29 NOVEMBER 17
Oil Platforms Year
Phillips Albusk Jell 1985
Shell Bravo 1994
Shell Dunlin 1994
Shell Cormorant A 1995
Shell Charlie 1996
Shell Leman Topsides 1996
BHP Esmond 1996
Shell Delta 1997
Shell Leman Jacket 1997
NAM K11 1998/9
TFE Frigg/Frǿy 2000/1
NAM K14 2001/2
Mobil Camelot CB 2002/3
Grove Platform 2004
BP North West Hutton 2008/9
ConocoPhillips Phoenix Module 2016
Shell Brent Delta Topside 2017
Shell Brent Bravo Topside 2019
Shell Brent Alpha Topside 2020
Shell Brent Alpha Jacket 2021
Shell Brent Charlie Topside 2022
TRACK RECORD….THE MARKET LEADER
• Over 80 structures received
• Undertaken at Able Seaton Port (initially) at Able Billingham Reach
No 15DECOM NORTH SEA – 29 NOVEMBER 17
BP NORTH WEST HUTTON – TOPSIDE AND JACKET REMOVAL
No 16DECOM NORTH SEA – 29 NOVEMBER 17
BP NORTH WEST HUTTON
• One of the largest projects to date
• 20,000t Topside
• 10,000t Jacket
• Reverse engineering
No 17DECOM NORTH SEA – 29 NOVEMBER 17
BP NORTH WEST HUTTON – REVERSE ENGINEERING
• Heerema
• Multiple barge movements - 22
• Two summer campaigns 2008/9
• Innovative re-use
No 18DECOM NORTH SEA – 29 NOVEMBER 17
MODULE SUPPORT FRAME (1,500T)
ADAPTED AND USED IN SEA TRIALS – PIONEERING SPIRIT
No 19DECOM NORTH SEA – 29 NOVEMBER 17
MOBILE ACCOMODATION UNIT (MAU)
• 3,116m2 of office and welfare accommodation• Top 2 floors available for office or overnight
accommodation
Green Apple
Award Winner
2013
No 20DECOM NORTH SEA – 29 NOVEMBER 17
MAU – ACCOMMODATION
3,116m2 of Office and Welfare Accommodation Kitchen for 120 staff
No 21DECOM NORTH SEA – 29 NOVEMBER 17
THE DEMOLITION PROCESS
• Survey (compare to plans)• Remove Hazardous Material• Soft Strip• Re-use; Re-furbish; Re-sale; Recycle
(the Best Practicable Environmental Option)• Sectioned Pull-down• Transfer to Scrap Handling Area• Scrap Steel Processing• Furnace Ready (sized)• Despatch – Road; Rail; Sea
No 22DECOM NORTH SEA – 29 NOVEMBER 17
THE RESULT
• BP NWH - Largest Oil Rig Re-cycling Project at the time
• On-Time
• On Budget
• LSA Removal
• Asbestos Removal
• 98.2% re-used/re-cycled
• No Lost Time Accidents
• A Satisfied Client
No 23DECOM NORTH SEA – 29 NOVEMBER 17
UK’s LARGEST OFFSHORE DECOMMISSIONING PROJECT
SHELL BRENT
No 24DECOM NORTH SEA – 29 NOVEMBER 17
SHELL BRENT
• 1976
• 4 billion barrels of oil
• 10% of all North Sea output
• 70% of all revenues paid as TAX
Source: SHELL UK
No 25DECOM NORTH SEA – 29 NOVEMBER 17
A COMPLEX MAJOR ENGINEERING PROJECT
Cessation of Production
• Delta 2011
• Alpha, Bravo 2014
• Charlie TBC
Alpha, Bravo & Charlie have multiple interconnections & interdependencies
• 140 wells• 4 topsides (106kT)• 1 steel jacket• 3 GBS• 2 subsea locations
No 26DECOM NORTH SEA – 29 NOVEMBER 17
THE SCALE OF THE BRENT FACILITIES
400 m
300 m
200 m
100 m
Nelson’s ColumnLondon
Sydney Opera House
Sydney
Taj MahalAgra
Seoul TowerSeoul
Eiffel TowerParis
BrentDelta
London EyeLondon
No 27DECOM NORTH SEA – 29 NOVEMBER 17
PIONEERING SPIRIT
• 382m x 124m
• Single Lifts
• Up to 48,000t
• £2.5b
• World’s Largest Vessel
6x747 Jumbo Jets
LENGTH: 382m
No 28DECOM NORTH SEA – 29 NOVEMBER 17
IRON LADY
• BARGE
• 2014
• 200m x 57m
No 29DECOM NORTH SEA – 29 NOVEMBER 17
PIONEERING SPIRIT LIFT AND TRANSFER TO BARGE
No 30DECOM NORTH SEA – 29 NOVEMBER 17
RIVER TEES, NORTH EAST COAST, UK
ABLE SEATON PORT (ASP)
No 31DECOM NORTH SEA – 29 NOVEMBER 17
THE IDEAL EAST COAST LOCATION
NORTHERN NORTH SEA
CENTRAL NORTH SEA
SOUTHERN NORTH SEA
ABLE Seaton Port
100nm 200nm 400nm
No 32DECOM NORTH SEA – 29 NOVEMBER 17
ABLE SEATON PORT - SHELL BRENT FIELD
• Shell Brent Field c. 400 Nautical Miles from ASP
No 33DECOM NORTH SEA – 29 NOVEMBER 17
HISTORY – SINCE ABLE OWNERSHIP
1996 2004 2008 2009 2017
Site and QuaysDock Basin
c. £70m+ invested
No 34DECOM NORTH SEA – 29 NOVEMBER 17
ASP BASE PLAN
• Multi-user Facility
• 51 hectares (126 acres)
• 11 Quays
• Up to 20.5m of water @ MHWS
• Offices
• Workshops
• Fabrication Hall
• Stores
• Shot blast building
• Paint shop
• Extensive range of capital plant
• New Quays
• Quay 1
• Quay 6
• Potential Dry Dock
Dock Ramp
200m - 1:15
(6.6%)
Security Office
216m
386m
172m
150m
E5
E3
E2
E1
W1
E6
E8
2.83ha
Holding Basin -6.0m CD
(-9.5m CD Design Depth)
Dredge Box -11.0m CD
(-15.0m CD Design Depth)
Quay 11
Quay 10
E7
Carparking (3x 20No. bays)
Contractors compound
Quay 11b
E5
E4
E3
E2
E6
E8
Dredge Box -11.0m CD
(-15.0m CD Design Depth)
Quay 11
Dock Basin
(Dock Floor 9.5ha
-6.65m CD) Quay 10
Seaton Channel -6.0m CD
(-9.5m CD Design Depth)
East A
ccess R
oad
Car Park
E1
2.83ha
Proposed East Access Road
Proposed East Access Road
W1
Pro
posed W
est A
cce
ss R
oad
Proposed West A
ccess Road
Import Q
uay (Q
uay 1
)
Quay 9
Quay 6
Quay 7
Quay 8
Dock Basin
(Dock Floor 2.54ha
-8.50m CD)
Project:
Client:
Drawing Title:
Scale:
Drawing No: Revision:
Drawn By Checked By Approved By
Date:
PRELIMINARY
Comments Drn Chk AppDateRev.
A 29/06/16 Preliminary Issue KJH NE PMS
Key & Notes
ABLE Seaton Port
ABLE UK Limited
Base Plan
K Horn
29/06/2016
NTS@A3
ASP-001-00002 B
N Etherington
29/06/2016
P Stevenson
29/06/2016
N
Estate Boundary - 51ha
Heavy Load out Pad
Quay 10 - 65t/m²
Concrete Quay 6 - 60t/m²
Concrete Quay Pad
Quays 10 & 11 - 40t/m²
Concrete Pad
Concrete Quay
Quays 1 - 16t/m²
Hard Standing
10t/m² (50t/m² Patch Loading)
Dry/wet Dock
10t/m² (50t/m² Patch Loading)
Building Details:
E1 - Workshop: 14m x 34m 6m 476m²
E2 - Workshop: 76m x 26m x 11m 1,976m²
E3 - Workshop/Stores:
76m x 26m x 11m 1,976m²
E4 - Fabrication Shop
2 x 30t Overhead Cranes:
64m x 28m x 21.4m 1,792m²
E5 - Workshop: 40m x 25m x 11m 1,000m²
E6 - Workshop: 40m x 25m x 11m 1,000m²
E7 - Mobile Accommodation Unit 3,136m²
E8 - Waste Storage 575m²
W1 - Workshop: 41.5m x 20m x 6m 830m²
Quay 6 Pad 122m x 60m (101t/m
Line Loading)
Stone Blanket
Quays 10 & 11 - 40t/m²
Heavy Load out Pad
Quay 1 - 40t/m²
ABLE UK Limited
ABLE House
Billingham Reach Industrial Estate
Teesside, TS23 1PX
United Kingdom
Tel: +44(0)1642 806080
Fax: +44(0)1642 655655
DRAFT
Concrete Quay
Quay 9 5t/m²
Quay Details:
Q1 80m long to -9.50mCD
Q6 130m long to -6.65mCD
Q7 156m long to -6.65mCD
Q8 156m long to -6.65mCD
Q9 50m long to -6.65mCD
Q10 146m long to -15.00mCD
Q11 146m long to -15.00mCD
B Dock basin and quay lengths amended KJH
11/01/2017 11:46:49
Quay6
No 35DECOM NORTH SEA – 29 NOVEMBER 17
QUAY 6 CONSTRUCTION
• 1,242 Piles (10,500t)
• 7,000m3 Concrete
• 7,500m2
• Load Capacity 45t/m2
• Line Load 100t/m2
• 120m Quay
• Start – Jan 14
• Finish – Dec 16
• Able Designed
No 36DECOM NORTH SEA – 29 NOVEMBER 17
QUAY 6 CONSTRUCTION
No 37DECOM NORTH SEA – 29 NOVEMBER 17
QUAY 6
123.97
17.21
105
105
17.21
30.36 30.36
1515
1515
1515
15
17.7130.3630.3622.7722.77
+
4.39mAOD
(7.24CD)
4.83mAOD
(7.68CD)
+
5.0mAOD
(7.85CD) +
5.0mAOD
(7.85CD)
+
4.83mAOD
(7.68CD)
+1:200
1:200
1:200
+
4.39mAOD
(7.24CD)
1:200
1:200
60.72
45.54
ABLE UK Limited
ABLE House
Billingham Reach Industrial Estate
Teesside, TS23 1PX
United Kingdom
Tel: +44(0)1642 806080
Fax: +44(0)1642 655655
Project:
Client:
Drawing Title:
Scale:
Drawing No: Revision:
Drawn By Checked By Approved By
Date:
PRELIMINARY
Comments Drn Chk AppDateRev.
A 31/07/13 Preliminary Issue JMH
Key & Notes
ABLE Seaton Port Quay 6
ABLE UK Limited
Quay 6 Masterplan Without Levels
J Horsman
31/07/13
1:500 UNO @A3
ASP-001-00071 A
1. All levels are in metres above
Ordnance Datum (mAOD) unless
noted otherwise.
2. All dimensions are in metres
(m)unless noted otherwise.
Quay 6
Front row piles. 1270mm OD at
2.53m centres
• Available Q1 2017
• 125m
• c60m @ 45t/m2
• c60m @ 16t/m2
No 38DECOM NORTH SEA – 29 NOVEMBER 17
QUAY 6 GROUNDING BED CONSTRUCTION
• Area - 13,860m2 (70 tennis courts)
• 16,150t of stone
• 3,000t of gravel
No 39DECOM NORTH SEA – 29 NOVEMBER 17
ASP: DECEMBER 2016
No 40DECOM NORTH SEA – 29 NOVEMBER 17
ASP COFFERDAM REMOVAL
• 226 sheet piles average 20m long (4,500 linear metres combined)
• 84 tubular piles average 27.1 metres long (2,250 linear metres combined)
• 14,197m3 material (sand) extracted from cofferdam centre
No 41DECOM NORTH SEA – 29 NOVEMBER 17
QUAY 6 COMPLETION
No 42DECOM NORTH SEA – 29 NOVEMBER 17
• ABLE construction complete
• ASP capacity to process c. 300,000t steel per year
• The market is set to increase significantly
ASP QUAY 6 DOCK – WET DOCK BASIN
No 43DECOM NORTH SEA – 29 NOVEMBER 17
BRENT DELTA (24,200t) TOPSIDE ARRIVAL PLAN
No 44DECOM NORTH SEA – 29 NOVEMBER 17
TIMELAPSE OF SHELL BRENT DELTA DELIVERY TO ASP
No 45DECOM NORTH SEA – 29 NOVEMBER 17
TIMELAPSE OF SHELL BRENT DELTA SKID-IN TO ASP QUAY 6
No 46DECOM NORTH SEA – 29 NOVEMBER 17
UK’s LARGEST OFFSHORE DECOMMISSIONING PROJECT
SHELL BRENT DISPOSAL
No 47DECOM NORTH SEA – 29 NOVEMBER 17
BRENT DELTA (24,200t) LOAD-IN DISPOSAL PLAN
• Survey
• Soft Strip
• Asbestos Removal
• Demolition
Completion within 12 months
No 48DECOM NORTH SEA – 29 NOVEMBER 17
BRENT DELTA (24,200t) TOPSIDE DISPOSAL PLAN
No 49DECOM NORTH SEA – 29 NOVEMBER 17
BRENT DELTA DISMANTLING PROCESS
No 50DECOM NORTH SEA – 29 NOVEMBER 17
SHELL BRENT DELTA RE-CYCLING
• Contract target > 97.0% re-used/re-cycled
• Steel
• Non-ferrous
• Opportunities for re-use/re-furbishment
• Examples:• Flare Towers: Signage
• Re-used tubes as piles
• Helidecks: RoRo pontoon and ramp; bridges (drainage)
• Switchgear; valves
• Drill Derrick (training company)
• Charitable: 1.5t of food: mattresses etc
No 51DECOM NORTH SEA – 29 NOVEMBER 17
WASTE MANAGEMENT
• c. 1.7%
• Comprises:– 1.5% Non-hazardous
– 0.2% Hazardous• Chemical (production & drilling) 0.016%
• LSA 0.057%
• Diesel 0.031%
• Hydraulic Oil 0.011%
• Crude Oil 0.050%
• Water (biocide) 0.013%
• PCB 0.001%
• Mercury 0.001%
No 52DECOM NORTH SEA – 29 NOVEMBER 17
SEATON MEADOWS LANDFILL
• 600m by road
• Specialist Waste Facility
• Fully licensed
• Estimated life to 2030
No 53DECOM NORTH SEA – 29 NOVEMBER 17
CONTRACT CONTRIBUTION (JOBS)
• 50 jobs new/safeguarded
• 3 New Apprenticeships (Hartlepool College):– Engineering Maintenance (Level 3 Diploma)
– Engineering Technical Support (CAD) (Level 3 Diploma)
– Welding (Level 3 Diploma)
No 54DECOM NORTH SEA – 29 NOVEMBER 17
CONTRACT CONTRIBUTION
• SEATON CAREW MASTERPLAN £100,000– Outdoor Play area
• SHELL BRENT DELTA EVENTS– VIP EVENT (Tuesday) 90+ (MPs; Mayor; OGA; LEP etc)
– BRENT STAFF & PENSIONERS 150 + (Wednesday)
– EDUCATION 150 + students (Thursday)
• English Martyrs; High Tunstall; St Hilds; Manor Community Academy: Dyke House
– COMMUNITY 350 + residents (Saturday)
• 3 Sessions: 104; 114; 125 registered to date
No 55DECOM NORTH SEA – 29 NOVEMBER 17
CONTRACT
• Investment - £28m
• Period: 2015-2025
• c. 50 jobs safeguarded/created
• Up to 100,000t – c. 97% + to be
re-cycled
• Unique facility
• Re-affirms ABLE as Market
Leader