Post on 19-Mar-2018
STEEL CLUSTER SERVICES SALEM (Pvt) LTD., Factory Address: Survey No: 148/1A3,Village No.59, Tadagapatti Village, Salem District ,
Salem-636 201, TAMIL NADU, INDIA Communication Address forAdmi. Office: No.43/6, Erikadu Road, Meyyanur, Behind Hotel
Sowdambika,Near New Bus Stand, Salem- 636 004 Phone no: +919443248877,+919498091427Email:steelcluster@gmail.com,
LIMITED TENDER NOTICE Sealed tender Quotation are invited under Registration with A/D post by M/s. Steel Cluster Services
Salem (Pvt) Ltd, Tadagapatti Village, Salem District, Tamil Nadu, India, Pin-636201 The Special
Purpose Vehicle (SPV) of Engineering Cluster, Salem from reputed Manufacturers, Traders,
Distributors or Authorized Dealers for supply ,installation, testing and commissioning of the following
machineries and equipments for the Common Facility Centre to be set up at Tadagapatty Village ,
Salem District, Tamilnadu under the Micro & Small Enterprises Cluster Development Programme
(MSE-CDP) of Development Commissioner, (MSME) Govt. of India with financial assistance from Govt.
of India and Government of Tamil Nadu.
Item No
(GoI) S.No.
PARTICULARS OF PLANT AND MACHINERY Quantity
I SS Sheet Development Facility 1 7 15 HP Air Compressor with Integrated type air dryer71 cfm-
coupled to 11Kw (15 HP) sq.cage motor 1
II TOOL ROOM 2 12 Heavy duty Lathe machine ,7’ length 1
3 13 Pedestal drilling machine ,1” dia. 1
4 14 Surface grinding machine 225 X 450 Max. ,Height from table to grinding wheel 275 mm
1
5 15 3 hp bench grinding machine ,Std. size 1
6 16 Universal Milling Machine M/c ,model JF – 163T 1
7 17 All geared lathe machine, Bed length -7’model y2k-53 1
8 18 All geared shaping machine -Shimato BS 36 1
9 19 Power Hack Saw machine - EIFCO HP 300 1
III PHYSICAL TESTING EQUIPMENTS
10 21
Universal testing machine (40T) , Computeraised Testing Mach 0f 400 KN 1
11 22 MSM,Rockwel superficial hardness test mach 1
12 23 Dial vernier 8” ,Std. size 2
13 24 Dial vernier 12” ,Std. size 2
14 25 Height Gauge 12” ,Std. size 1
15 26 Height Gauge 18” ,Std. size 1
16 27 Granite surface table 1000X1000 1
17 28 micrometer 1”,V Block with std clamps 100 mm,feeler gauge 0.05 -1 mm, L.sq. 6/8/12",SS scal 8/24/40 ",Calipers inside/outside 6/8/10/12", Std. size Assorted
IV SUPPORT SYSTEMS 1
18 33A Distribution Transformer AccessoriesOLTC RTCC panel suitable for 500KVA/22KV
1
V ELECTRICAL ITEMS SUPPLY AND INSTALLATION As REQUIRED TO BE PLANT & MACHINERY.
19 APFC PANEL WITH REACTOR ,TRANSFORMER OIL FILTRATION AND HARDWARE ITEMS
Lumpsum
20 ALL MACHINES MCBDB,ADAPTOR BOX AND ALL INDUSTRIAL LIGHTING Lumpsum
21 EARTHING,LIGHTING MATERIALS Lumpsum
22 HIBAY FITTING MATERIALS Lumpsum
VI CIVIL WORK FOR POWER HOUSE, GENSET,TRANSFORMER YARD and ALL MACHINERY FOUNDATION WORK
23 Power House 1
24 Civil work for Genset Yard and Transformer Yard 1
25 Machine Foundation work for SS Tube Development area 1
26 Machine Foundation work for SS Sheet Development area 1
27 Machine Foundation work for LASER CUTTING MACHINE 1
28 Machine Foundation for SS Sheet Development area Slitting Machine 1
29 Civil Work for Testing Equipment Room with Air Conditioner ,Tool Room Machine Foundation and All Machine Cable Trench
Lumpsum
30 Floor Foundation for Tube Mill 1 &2 1
31 Floor Foundation for Slitting Machine 1
32 Floor Foundation for work shop Machines and Lab Area 1
33 Floor Foundation for Laser Cutting machine All Press Brake Machine 1
Testing Lab & Administrator
34 34 3 Computers and 2 Printer with Accessories 1
Note: Rate must be Quoted with Taxes / Duties motors, Transports and Erection and
Commissioning.
Note: The Technical Specifications for the above plant, machineries, Electrical items And
Civil works are available at annexure to the Enquiry papers.
Note: Mention the Name of the item and bidder unit on top of the Envelop on the Sealed
covers.
Tender to be submitted Address:
M/s. Steel Cluster Services Salem (Pvt) Ltd,
No.43/6, Erikadu Road, Meyyanur, Behind Hotel Sowdambika, Near New Bus Stand, Salem- 636 004
Phone no: +919443248877,+919498091427
Email:steelcluster@gmail.com,
Web site: www.steelcluster.in Last date of the Limited tenders under registered post with :08-02-2017 at 12.00 Noon
Acknowledgement Due
Date of opening of sealed Limited tenders: ………………………………………08-02-2017 at 03.00pm
Annexure No.1
Page 1
TECHNICAL SPECIFICATION OF 15 HP AIR COMPRESSOR
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of 11 kw/15 HP Air Compressor with Integrated type air dryer with the following Main specification along with requisite standard accessories
and commissioning spars.
1. Type : Screw Cage air compressor 2. Capacity FAD : 71 cfm 3. Discharge Pressure Minimum : 0.69MPa/ 100.1PSI or More 4. Working Pressure Maximum : 0.97MPa/140.7PSI 5. Compressor output Air Flow rate : 1500LPM 6. Motor Power : 11Kw (15HP) 7. Power Supply/frequency : 415V/50Hz 3Ph 8. Type of Cooling : Air Cooled 9. Compressed air outlet Temperature : Amb + 5 Degree C 10. Noise Level : 67 dB(A) 11. Compressed Air Connection : 1” BSP 12. Oil capacity : 7 Ltrs 13. Motor Type : Sq.Cage Motor with Star delta starter 14. Operation : Air Compressor with air intake closed 15. Receiver Tank / Capacity : Vertical / 1m3 /1000Liters 16. Air Receiver Working Pressure : 0.97MPa/140.7PSI 17. Air Dryer : Canopy with Inbuilt Integrated Refrigerant Type 18. Air Dryer Capacity : 2000LPM 19. Noise Level : 67 dB(A)
Standard Accessories for Air Preparation unit
Install the following three items as one air preparation unit with Filter Assembly
Micro-Filters Assembly : 3 Nos
1. Water Separator
Maximum operating pressure : 1.0 Mpa (145 psi)
Rated air flow :2200 NL/min for port size(nominal size) of ¾”
Water removal rate:99%
2. Main Line Filter
Maximum operating pressure : 1.0 Mpa (145 psi)
Rated air flow :1500 NL/min for port size(nominal size) of ¾”
Filtration degree: 3 µm (95% collected particle size)
3. Micro Mist Separator
Maximum operating pressure : 1.0 Mpa (145 psi)
Rated air flow :2200 NL/min for port size(nominal size) of ¾”
Filtration degree: 0.01µm (95% collected particle size)
Page 2
Oil mist removel rate Maximum of 0.1 mg/m3 (ANR) (0.0101mg/m3 (Anr) (0.008ppm)
before saturation with oil.
Regulator with Pressure Gauge : 3 nos
Machine, Air Assist Gas and Purge Unit
( All Filters and Regulator are fixed with Mounting Base Plate with Accessories. This is 2200 LPM )
Annexure No.2
Page 1
TECHNICAL SPECIFICATION OF HEAVY DUTY LATHE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of HEAVY DUTY LATHE MACHINEwith the following Main specification
along with requisite standard accessories and commissioning spars.
1. Range : 7 feet
2. Admit Between Center : 1000mm
3. Height of Center : 375mm
4. Bed Width : 375mm
5. Swing over Bed : 750mm
6. Swing over cross slide : 550mm
7. Movement of Cross Slide : 2150mm
8. Swing in Gap : 1050mm
9. Bed Type : As per manufacture std.
10. Drive V-Belt : 2v & 3 Belt ‘C’ Type
11. Spindle Bore : 80mm
12. Spindle Noise & Threaded : 6TPI
13. Speed-8(R.P.M) : 30 to 475
14. Tail stock Spindle Travel : 380mm
15. Compound Dlide Travel : 150mm
16. Lead Screw pitch : 4TPI
17. Tail Stock Sleeve : MT-4
18. Range of Matrice Threads : 1 to 6
19. Range of inch Threads : 1 to 24 TPI
20. Electric Motor RPM : 1440/ 5 HP/ 3 Phase
Extra Accessories
Electrical such as 3HP 1440 RPM 3 Phase Electric motor, R/F Switch, V-Belt & Fittings
10” X 3 Jaw Precision True Chuck
18” X 4 Jaw Precision Dog Chuck Double Slotted
Steady Rest (250 mm hole Dia.)
Follow Rest
Face Plate (600mm)
Standard Accessories
Tool Post Bolt Square Key Thread Dial Indicator
Motor Pulley Set of Spanner & Keys
Head stock’s and Tailstock’s Dead Center Instruction Manual
Annexure No.3
Page 1
TECHNICAL SPECIFICATION OF PEDESTAL DRILLING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of PEDESTAL DRILLING MACHINEwith the following Main specification
along with requisite standard accessories and commissioning spars.
1. Drilling Capacity in CS : 25mm dia
2. Drilling Capacity in MS : 25 mm
3. Morse taper in spindle : MT3
4. Spindle traverse : 152 mm
5. Pillar diameter (Column) : 90 or above
6. Distance B/E center of spindle to column Front : 228mm
7. Worktable size of availability : 365 X 365 mm
8. Base Size : 575 X 400 mm
9. Base To Spindle Nose : 980 mm
10. No. spindle speed steps : 8
11. Range of spindle (rpm) : 96-2600 RPM /50 Hz
12. Range of spindle auto-feeding amount (rpm) : 0.06-0.30mm/r
13. Power of the spindle drive motor : 0.75kW/1HP 1400 rpm
14. Power Supply : 415 V AC, 3ph 50 Hz
15. V-Belt : As per Mfg. Standard
Standard Accessories
Washer
Wedge
Tie rod
Electrical such as 1HP 1440 RPM 3 Phase Electric motor, D.O.L. Starter, V-Belt with
Fittings
½”Drill Chuck with key, arbor ,and Sleeves
Coolant Pump 0.09kW/0.125 HP
Machine Lamp
150 mm Machine Vice
Changing sleeve
Reduction Sleeves MT 2-1
Annexure No.4
Page 1
TECHNICAL SPECIFICATION OF SURFACE GRINDING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of SURFACE GRINDING MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars. CAPACITY
01. Max. Work in Surface of the table size : 300 × 600 mm
02. Type : Ball Type
03. Max. longitudinal travel : 675 mm
04. Max. cross traverse : 240 mm
05. Max. Spindle center height above table : 300 mm
06. Auto Crossfeed table each reversal : 0.5 - 10.0 mm
07. Vertical feed Gradu. : 0.002 mm
08. CrossfeedGradu. : 0.5 mm
09. Least count of microfeed ` : 0.002 mm GRINDIND HEAD
10. Size of grinding wheel (Dia × Width × Bore) : 200 × 13 × 31.75 mm
11. Speed of Grinding wheel : 2800 rpm
12. Permanent Magnetic chuck : 250 × 500 mm
13. Main motor Power : 2hp
Standard Accessories
Magnetic Chuck
Starter
Wheel Balancer
Grinding Wheel Flange Unit
Table Guard
Set of Wrenches
All Internal Wiring and Control Gears
Diamond dresser with holder
Lubrication pump& Z Axis Micro Feed Coolant Pump & Fitting
Toolkit
Electric control panel
Coolant Pump & Fitting
Annexure No.5
Page 1
TECHNICAL SPECIFICATION OF BENCH GRINDING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of BENCH GRINDING MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars. CAPACITY
01. wheel size : 250 X 25 X 31.75mm
02. Wheel : One Fine & One crarse
03. Speed : 2800 rpm
04. Power : 1.0 HP 3phase 415 VAC 50Hz
Fitted with wheel guard, tool rest
Annexure No.6
Page 1
TECHNICAL SPECIFICATION OF UNIVERSAL MILLING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of UNIVERSAL MILLING MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars.
1. Table working surface : 300 x 1300 mm
2. T-Slot No &width : 3/16
3. T-slot Center : 70
4. Swivel : +45 deg
5. Table travel(power feed) : 700 mm
6. Cross travel : 215 mm
7. Knee travel(vertical) : 450 mm
8. no. of feeds : 18
9. Range of Longitude Feed/Min : 23-420
10. Range of Cross Feed/Min : 23-420
11. Range of vertical Feed/Min : 3-70
12. No. of Rapid feed : 1
13. Rapid Long & Cross/Min : 1050
14. Rapid vertical /Min : 175
15. Spindle speed (no./range) :12/40-1200 rpm
16. Spindle noise taper : ISO-40
17. Arbor Diameter : 25.4
18. Distance spindle to table (max./min.) : 80-465
19. Head movement (L to R) : 90o
20. Head tilt (swivel) : 45o
21. Ram travel : 500
22. Ram Rotate : 360o
23. Main Drive (Spindle) Motor (1400 RPM) : 3HP
24. Feeds Drive Motor (960 RPM) : 2HP
25. Coolant Motor (2800 RPM) : 0.01HP
26. Table load capacity : 1000kg
Extra Accessories
Full Universal Dividing Head 152mm.(6”) & with Chuck
Rotary Table 300mm(12”)
Vertical Attachment Head with Packing Bracket
Milling Vice 150 mm
Spare Arbour with Spacer 25mm
Page 2
Spare Arbour with Spacer 27mm
Spare Arbour with Spacer 32mm
Machine Lamp
I.S.O 40 Collect Adopter with key
Collect 12 Pieces Set 4mm to 25mm
Stub Milling Arbour (for Holding shell & Mill Cutter)
Standard Accessories
Electric Motor & Panel
Draw Bar
Tool box & Adjustment tools
& D.R.O.
Centralized lubrication systems
Coolant Panel
Operation Manual
Infinitely Variable power feeds in X,Y & Z axis
Milling Adopter
Collets
Micro Boring head
Horizontal Milling Attachment
Annexure No.7
Page 1
TECHNICAL SPECIFICATION OF ALL GEARED LATHE MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of ALL GEARED LATHE MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars.
1. Range / Length : 7 feet
2. Admit Between Center : 1500mm
3. Height of Center : 255 mm
4. Bed Width : 300 mm
5. Bed Length : 2125mm
6. Swing over Bed : 510 mm
7. Swing over cross slide : 320 mm
8. Movement of Cross Slide : 2150mm
9. Swing in Gap : 735 mm
10. Bed Type : As per manufacture std.
11. Spindle Noise : D8
12. Spindle Bore : 82 mm
13. Taper of Spindle Bore : 1:20
14. No. of Spindle Speed : 12
15. Range of Spindle Speeds : 16- 1600rpm
16. Lead Screw Diameter & pitch : 25.4mm/4TPI
17. Range of Matric Thread : 0.5 to 14mm
18. Range of inch Threads : 2 to 56 TPI
19. Range of module Threads : 0.5 to 14mm
20. Range of DI metrical pitch thread : 2 to 56 D.P
21. Longitudinal feed : 0.06-0.82mm/rev
22. Cross feed : 0.017-0.242mm/rev
23. Taper of tailstock quill : M4
24. Travel of tailstock quill : 150mm
25. Diameter of tailstock quill : 60mm
26. Electric Motor RPM : 1464 RPM/7.5 HP/ 3 Phase
27. Coolant motor : 0.125HP
Page 2
Standard Accessories
3 Jaw Chuck-ᵩ 250 mm
4Jaw Chuck-ᵩ 315 mm
Steady Rest ᵩ80-200mm
Follow Rest ᵩ20-90mm
Face Plate
Chuck Guard
Tool Post Guard
Full Length Splash Guard
Coolant System
Machine Lamp
Centre
Oil Gun
Boot Brake
Foundation Bolts
Revolving Center
Inch/mm Gears set of 2 Nos.
Tool Post Bolt Square Key
Dead Center with Center bush
Thread Dial Indicator
Set of Spanner & Allen Keys
Instruction Manual
Annexure No.8
Page 1
TECHNICAL SPECIFICATION OF ALL GEARED SHAPING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of ALL GEARED SHAPING MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars.
1. CAPACITY : 24”
2. Length of Ram Stroke (mm) : 610
3. Length of Ram (mm) : 1232
4. Length of Width Ram Bearing : 867 x 300
5. Table of Ram(mm) : 450 x 76
6. Working Surface of Table : 610 x 370
7. Max. Table Travel Horizontal : 635
8. Max. Table Travel-Vertical : 380
9. Angular Movement of Table : 60 L 60 R
10. Max Vertical Travel of Tool Slide : 190
11. Maximum Swivel of Tool Head : 60 L 60 R
12. Dia of Clutch Pulley(mm) : 311
13. Range of Ram Speeds : 4
14. (Stroke Per Minute) : 14.28.42.62
15. Dia of Motor Pulley(mm) : 70
16. Stroke of Ram : 0.220
17. Range of Tool Head Feed : Hand feed
18. Power Supply HP (kw) : 3 (2.25)
19. Speed (RPM)/ All Geared : 1440 /960
20. Motor stater : 5AMP
21. V-Belt Section : as per Mfg. Std.
Extra Accessories
Electrical such as 5HP 960 RPM 3 Phase Electric motor, Starter, V-Belt & Fittings
Automatic tool lifting
Automatic down feed to feed slide
Key way cutting attachment
Standard Accessories
Swiveling Vice Electrical motor Ball screw for main slide
Motor Pulley Starter 6 speed and 8 speed gear box
Oil Pump Rapid Travel Bellows for cross slide
V-belts. Centrilized lubricant
Annexure No.9
Page 1
TECHNICAL SPECIFICATION OF POWER HACK SAW MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of POWER HACK SAW MACHINE with the following Main specification
along with requisite standard accessories and commissioning spars.
1. Size : 250mm
2. Cutting Cap Round : 250mm
3. Cutting Cap Square : 200 X 200 mm
4. Max. Size of the material that : 45º
can be Cut at
5. Stroke (adjustable) : 5.5” / 140mm
6. Blade Size : 18/20 inch or 457/508 mm
7. Blade Speed : 35 / 55 / 75
8. Power of main motor : 1.5HP, 415 v, 3 Ph, 50 Hz
9. Motor Speed ± 5% RPM : 1440
10. Power of coolant motor Pump : 0.15 HP (Tank And Fitting)
11. Coolant Motor Speed ± 5% RPM : 440 RPM
12. Band saw Blade : 3300 X27 X 0.9 mm
13. Guide Pulley dia : 425 mm
14. V. Belt Required : 4 Pice
Standard Accessories
Electrical such as 1.5HP 1440 RPM 3 Phase Electric motor,
Push button
Coolant Motors and Electrical Motors
Chip collection tray
Chip removal wire brush
Job stopper assembly
Machine Lamp
Annexure No.10
Page 1
TECHNICAL SPECIFICATION OF UNIVERSAL TESTING MACHINE (40T)
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of UNIVERSAL TESTING MACHINE (40T) with the following Main specification
along with requisite standard accessories and commissioning spars.
1. Measuring Capacity (kN) : 400
2. Measuring Range (kN) : 0-400
3. Least Count (kN) : 0.02
4. Load Resolution (20,000 counts full scale) : 20
5. Load Range in kN with Accuracy of : 8 to 400
Measurement ± 1.0%
6. Resolution of piston movement (Displacement) : 0. 01mm
7. Max. Clearance for tensile Test at fully descended : 50-700
working piston Position (mm)
8. Max. Clearance for compression test (mm) : 0-700
9. Clearance (Distance) between columns (mm) .: 500
10. Ram Stroke (piston) (mm) : 200
11. Max. Straining/piston speed (at no load) (MM/Min) : 0-150
12. Power Supply : 2.5HP/ 415 V/3 Phase AC
Standard Accessories
Compression Test
Pair for Compression Plate Dia (mm) : 120
Tension Test Jaws
Clamping jaws for round specimens of Diameters` : 10-25 / 25-40 mm
Clamping jaws for flat specimens of thickness(mm) : 00-15 / 15-30
Max. Width of Flat Specimen (mm) : 65
Transverse Test
Table with adjustable rollers Support of width : 150 mm
Diameter of Rollers (mm) : 30
With Maximum adjustable clearance : 500
between supports (mm)
Radius of punch tops. (mm) : 12
Radius of punch tops. (mm) : 16
Page 2
Accessories :
1. Electronic Extensometer
Accuracy : Class 1 as per IS12872/ISO 9513
Type : Stain Gauge Type
Out-put : 0.3mV/V/mm(aprox)
Excitation : 10V,DC Nominal
Measuring Range : 5 MM
Normal resistance of bridge : 350 ohm
Gauge lengths : 25 mm & 50 mm by means of
extender (2 fixed G.L)
Resolution : 0.001 mm
2. Mechanical Extensometer
Measuring Range : 3 MM
Least Count : 0.01 mm
Gauge Length adjustable from : 30 mm - 120 mm
Specimen size : Dia. 1 to 20 mm round or
flat upto 20 x 20 mm
3. Small Double Shear : 5,8,12,16&20mm
4. BrinellHardness Test Attachment : 10mm Dia. Ball for 3000kgf load
Special Accessories : • Software Packages • Load Stabilizer • Printer • Plotter • 1800 Bend test attachment • Piston Movement Resolution of 0.01 mm • Electronic Load Pacer • Shear Test Attachment
Annexure No.11
Page 1
TECHNICAL SPECIFICATION OF MSM HARDNESS TESTING MACHINE
SL NO Specification Qty Required
A Manufacture, supply, erection, commissioning, testing and 1No
handing over of MSM HARDNESS TESTING MACHINE) with the following Main specification
along with requisite standard accessories and commissioning spars.
1. Major (Test) Load -N (kgf) : 588.4, 980.7, 1471 (60, 100, 150)
2. Minor (Initial)Load-N (kgf) : 98.07 (10)
3. Max. Test Height (mm) : 295
4. Depth of Throat (mm) : 148
5. Max depth of elevating screw below base : 295 mm
6. Size of base (mm) : 475 X220
7. Machine height (Approx)mm : 860
Standard Accessories
Testing Table 50mm dia. : 1No
Diamond indentor– Rockwell : 1No
Superficial i Diamond ndentor – Rockwell : 1No
Testing table 40 mm ø with 'V' groove for : 1No
round jobs 6 to 45 mm dia.
Steel Ball Indentor ø 1/16" : 1No
Steel Ball Indentor 1/16" 5 spare balls : 1No
Test Block Rockwell 'C'(with Mfg. certificate) : 1No
Test Block Rockwell 'B'(with Mfg. certificate) : 1No
Test Block Rockwell Superfical 30 N : 1No
Allen Spanners : 5Nos
Screw Drivers : 1No
Clamping Device : 1No
Wooden Box for Std. Accessories : 1No
Desh Pot oil : 1 Bottle
Supply for Drive Motor : Single Phase-230-V, 50Hz
Spare Fuse 1 Amp : 5Nos
Power Cable : 1No
Machine Cover (PVC) : 1No
Rubber Bellow : 1No
Instruction Manual : 1Book
Loads and Indicator for hardness Tester for Rockwell and Brinell Tests
Total Load in kgf. (Initial Load 10kgf.) : 250
Indicator : Ball 5mm
Test Scales : Beinell, F/D²=10
Sutiable for : MS, SS,AI, alloys
Annexure No.12 to 17
Page 1
TECHNICAL SPECIFICATION OF PHYSICAL TESTING EQUIPMENTS
SL NO Specification Qty Required
A Manufacture, supply and handing over of PHYSICAL TESTING EQUIPMENTS 1 No with the following Main specification
S.No Equipments Quantity
1 Dial Vernier 8" 2
2 Dial Vernier 12" 2
3 Height Gauge 12" 1
4 Height Gauge 18" 1
5 Micrometer 1" 2
6 Granite Surface Table(1000*1000) 1
7 V Block Clamp 100mm 1
8 Feeler Gauge 0.05-1mm 1
9 Samarat Make L.Sq 6" 2
10 Samarat Make L.Sq 8" 2
11 Samarat Make L.Sq 12" 2
12 SS Scale 6" 4
13 SS Scale 8" 4
14 SS Scale 24" 1
15 SS Scale 40" 1
16 Inside Calipers 6" 2
17 Inside Calipers 8" 2
18 Inside Calipers 10" 1
19 Inside Calipers 12" 1
20 Outside Calipers 6" 2
21 Outside Calipers 8" 2
22 Outside Calipers 10" 1
23 Outside Calipers 12" 1
Annexure No.18
Page 1
TECHNICAL SPECIFICATION OF DISTRIBUTION TRANSFORMER ACCESSORIES
SL NO Specification Qty Required
A Manufacture, supply and handing over of DISTRIBUTION TRANSFORMER 1 No ACCESSORIES with OLTC RTCC panel suitable for 500KVA/ 22 KV with the following Main
specification along with requisite standard accessories and commissioning spars.
Sr.No Description Quantity 1 Rating and Terminal Marking plate 2 nos 2 Earthing (CT)terminal 1 nos 3 Main Tank Lifting lugs 4 nos 4 Lifting hook for Tank & cover Each 2nos 5 Air release hole with plug 1 set 6 Drain vale cum bottom filter valve 1 no 7 Oil level indicator with marking 1 no 8 Conservator oil filling hole with plug and drain plug 1 set 9 MOG. for main conservator 1 no 10 Filter valve with blanking plate 1 no 11 H.V. Bushings 1 no 12 Dehydrating silica gel breather 1 no 13 Thermometer Packet or Dial 3 nos 14 Bi-directional roller 4 nos
15 Base channel 2 nos 16 Pressure relief device 1 no 17 OLTC Inspection cover 1 no 18 On load tap changing Gear 1 no 19 Cooling (Detachable) radiators 4 nos 20 Buchholz relay with alarm and trip contacts Adequate nos 21 Oil temperature indicator with alarm and trip contacts Adequate nos 22 Inspection cover 1 no 23 L.V. Bus duct 1 no 24 Earthing Terminals 2 no 25 L.V. Cable or Marshalling box duly wired 1 no 26 H.V. Terminal (copper/ Brass) 3 nos 27 L.V. Terminal (copper/ Brass) 4 nos 28 Oil heater ON/OFF switch with filament 80W space heater and
thermostat, single phase switch with socket, cubicle illumination lamp, door limit switch, MCBs / Fuse for AC/DC control
As applicable
29 Reinforcing stiffeners As applicable
30 Control wiring 1 set
Annexure No.19
Page 1
TECHNICAL SPECIFICATION OF APFC PANEL WITH REACTOR,TRANSFORMER
OIL FILTRATION AND HARDWARE ITEMS
SL NO Specification Qty Required
A Manufacture, supply and handing over of APFC PANEL WITH REACTOR, 1 No TRANSFORMER OIL FILTRATION AND HARDWARE ITEMSwith the following Main specification
1) 100 KVAR APFC Panel: - 1No.
Supply of APFC Banking panel (100 KVAR Banking) in 16 SWG CR
Sheet metal with powder coated.
Incoming: - SIEMENS make 400 A TPN SFU – 1No.
Outgoing: - 125 A TPN MCCB - 3Nos
32 A TPN MCB - 3Nos.
1X 33 KVAR 525V Capacitor & Reactors with contactor – 3No.
1X 25 KVAR 525V Capacitor & Reactors with contactor – 1Nos.
1X 12.5 KVAR 525V Capacitor & Reactors with contactor – 1No.
1X 7.5KVAR525V Capacitor& Reactors with contactor – 1No.
APFC 6 Stage Controller -1No
AF LED – 6Nos.
Auto Manual Select Switch -6Nos.
With 7% Detuned Reactors Harmonic Filter & LTXL-Ultra Heavy Duty Capacitors,
with standard Bus barwork.powerwires,control wire and accessoreis Including bolt,
nut, insulation tape, power mat insulator, Hylem sheet, Rubber Feeding,
Earthing with Copper.
3,90,821/- 3,90,821/-
B Transformer oil filtration & other testing work:-
2) Filtration and degasification of Transformer Oil to Withstand upto 1 Set
800KV STREAMLINE FILTERTesting of Di-Electric Strength and Test
ReportTesting of Acidity Analysis and Test ReportTransport Charges
for Filter Machine(Erode to Salem) UP & Down
3) 2.5mm x1m x 10m Tested Rubber Mate (BLUE) 2Nos
4) 22KV Hand Gloves 1Set -
5) Fire Bugged With Stand (4Bugged+1Stand) 1Set
6) First Aid Chart (Tamil & English) 1No
7) Earth Discharge Rod 1No
8) First Aid Box 1No
9) 22 Kv Hand Glovse 1set
10) Erection of Adaptor Box ,100 Kvar APFC panel ,Hibay light fitting and LUM
cable laying and termination, MCBDB , transformers, generator, MV panel,
SSBs, APFC, LMSB,LSSB,LDB panel, machine control panel, all motors,
earth bit Erection
11) Hard ware Items: Bolt, Nut & Washer, Earth clip, ravel grip, wooden LUM
screws,Clamp, numbering ferules and TerminationInsulation tab,
Earth Clips etc.,
NOTE:
1. TAX are Included.
2. Transporting Charging is Mills Scope.
3. Mechanical, civil, Soil and Charcoal are Your Scope,
Annexure No.20
Page 1
TECHNICAL SPECIFICATION OF ALL MACHINES MCBDB,ADAPTOR BOX AND
ALL INDUSTRIAL LIGHTING
SL NO Specification Qty Required
A Manufacture, supply and handing over of APFC PANEL WITH REACTOR, 1 No TRANSFORMER OIL FILTRATION AND HARDWARE ITEMSwith the following Main specification
1) 3Ph MCBDB-1:- 1 No
16 SWG CR Sheet metal with required colors Powder Coated.
Incoming: 100 A TPN SDF – 1 No.
Outgoing: 32 A TPN MCB – 12 Nos.
with standard Bus bar including bolt, nut, insulation tape, power mat insulator,
Hylem sheet, Rubber Feeding.
2) 3Ph MCBDB -2:- 1 No
16 SWG CR Sheet metal with required colors Powder Coated.
Incoming:250A TPN SDF – 1 No.
Outgoing: 63 A TPN MCB – 10 Nos.
with standard Bus bar including bolt, nut, insulation tape, power mat insulator,
Hylem sheet, Rubber Feeding.
3) ADAPTOR BOX-1:- 1 No
Supply of 16 SWG CR Sheet metal with powder coated. 630 A TPN MCCB with
rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable
Entry Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.
4) ADAPTOR BOX-2:- 1 No
Supply of 16 SWG CR Sheet metal with powder coated. 400 A TPN MCCB with
rotary handle – 1Nos. (3VT1 ETU Tripping unit) Incoming and Outgoing Cable
Entry Termination Provision, Hylem sheet, Bold Nut, Rubber Feeding.
5) ADAPTOR BOX-3&4:- 2 Nos.
Supply of 16 SWG CR Sheet metal with powder coated.250 A TPN MCCB with
rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable
Entry Termination Provision, Hylem sheet, Bold Nut, Rubber Feeding.
6) ADAPTOR BOX-5,6&7:- 3 Nos.
Supply of 16 SWG CR Sheet metal with powder coated.125 A TPN MCCB with
rotary handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable
Entry Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.
7) ADAPTOR BOX-8,9,10&11:- 4 Nos.Supply
of 16 SWG CR Sheet metal with powder coated.80 A TPN MCCB with rotary
handle – 1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable Entry
Termination Provision,Hylem sheet,Bold Nut, Rubber Feeding.
8) ADAPTOR BOX-12&13:- 2 Nos.Supply of 16
SWG CR Sheet metal with powder coated.63 A TPN MCCB with rotary handle –
1Nos. (3VT1 ETU Tripping unit)Incoming and Outgoing Cable Entry Termination
Provision,Hylem sheet,Bold Nut, Rubber Feeding.
9) MCB Box with 32A TPNRCCB 4No
10) 16A 4Way Connector with Box(Street light) 20Nos.
11) 230V/24V Step Down Transformer with metal top& socket Box 4Nos.
12) Earth Pit (8’’ feet GI pipe) 15Nos.
13) 16 SWG M.S. Conduit Pipe, Junction Box, Bend, Balance Socket, 20Nos.
check nut, 1.5 Sq mm. RR Flexible copper wire and 16 SWG tined
Copper wire, clamp, screw, ravel plug without light Fitting.
14) Industrial LED Tube light Fitting(1 x 20 W) Philips make with Bulb20Nos
15) 800KVA Neutral CT Box with CT Coil 1 No
NOTE:
1. Philips make LED Light Fittings.
2. Tax are Included.
3. Transporting Charging is Mills Scope.
4. Mechanical, civil, Soil and Charcoal are Your Scope,
Annexure No.21
Page 1
TECHNICAL SPECIFICATION OF EARTHING, LIGHTING
MATERIALS
SL NO Specification Qty Required
A Manufacture, supply and handing over of EARTHING, LIGHTING MATERIALSwith the
following Main specification 1) Copper Items:
1 x 1/8 SWG CU Flat 350Kgs
2 x ¼ SWG CU Flat 60Kgs
8 SWG CU wire 70Kgs
10 SWG CU wire 90Kgs
12 SWG CU wire 25Kgs
2) 16 SWG M.S. Conduit Pipe, Junction Box, Bend, Balance Socket, check nut, 15Nos. 1.5 Sq mm. RR Flexible copper wire and 16 SWG tined Copper wire, clamp, screw, ravel plug without light Fitting. 3) Industrial Street Light LED Tube light Fitting (1 x 45 W) 15Nos.
4) Gland & sockets and accessories :-
3 ½ x 300 Sq mm FT Gland& AL sockets 4Nos.
3 ½ x 240 Sq mm FT Gland& AL sockets 4Nos.
3 ½ x 185 Sq mm FT Gland& AL sockets 10Nos.
3 ½ x 150 Sq mm FT Gland& AL sockets 2Nos.
3 ½ x 120 Sq mm FT Gland& AL sockets 2Nos.
3 ½ x 70 Sq mm FT Gland& AL sockets 4Nos.
3 ½ x 50 Sq mm ST Gland& AL sockets 8Nos.
3 ½ x 25 Sq mm ST Gland& AL sockets 10Nos.
4 x 10 Sq mm ST Gland& CU sockets 20Nos.
4 x 6 Sq mm ST Gland &Accessories 50Nos.
4 x 4 Sq mm ST Gland &Accessories 40Nos.
4 x 2.5 Sq mm ST Gland & Accessories 150Nos
4 x 1.5 Sq mm ST Gland & Accessories 200Nos.
2X4 Sq mm ST Gland & Accessories 30Nos.
19X1.5 Sq mm ST Gland & Accessories 2Nos.
NOTE:.
1. Tax are Included.
2. Transporting Charging is Mills Scope.
3. Mechanical, civil, Soil and Charcoal are Your Scope,
Annexure No.22
Page 1
TECHNICAL SPECIFICATION OF HIBAY FITTING MATERIALS
SL NO Specification Qty Required
A Manufacture, supply and handing over of HIBAY FITTING MATERIALS
with the following Main specification
1) Earth Copper Plate 24’’X 24’’ X 3mm 15 Nos.
2) HIBAY 70W LED Light fitting with Flexible cable ,connector box . 40 Nos.
NOTE:
1. Tax are Included.
2. Transporting Charging is Mills Scope.
3. Mechanical, civil, Soil and Charcoal are Your Scope,
Annexure No.23-33
Page 1
Item No PARTICULARS OF PLANT AND MACHINERY
Quantity
VI CIVIL WORK FOR POWER HOUSE, GENSET,TRANSFORMER YARD and ALL MACHINERY FOUNDATION WORK
23
Power House:-(Size -L 40’ X W20’X H 10’ with 2nos GI Shutter Door and 2nos Windows, Cable trunch Concrete W6’X H5’ all side)
1
24
Civil work for Genset Yard:-(Size -L 40’ X W35’X H 10’ with Metal sheet roofing, Cable trunch L35’X W3’X H5’)and Transformer Yard:-Size -L40’X W26’ ,Transformer Bead Size-7’X7’X6 and Earth Pit 10 Nos.
1
25
Machine Foundation work for SS Tube Development area Entry Coil car-L7.5mXW4.08mXD3.3m( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Side wall, Brick work1.5,RCC1:2:4 Base Floor,RCC Side wall 1:2:4) MS H Channel 67 kg :-1 Set Exit Coil car-L8.54mXW2.07mXD3.6m( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Side wall, Brick work1.5,RCC1:2:4 Base Floor,RCC Side wall 1:2:4) MS H Channel 290 kg :-1 Set
1
26
Machine Foundation work for SS Sheet Development area Sheraing Machine: L4.7mXW2.55mXD2.7m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Base Concrete in CC 1:2:4, Foundation RCC1:2:4):-1 Set Four column Press 500Tons: L5.5mXW3.55mXD2.9m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 200T L2.73mXW2.6mXD1.37m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 120T L2.7mXW3.3mXD1.95m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic Triple Action 63T L3.3mXW2.0mX1.9m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set CNC PRESS 100T L3.6mXW2.15mXD1.45m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Hydraulic press 100T L4.8mXW3.75mXD2.17m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set
1
27
Machine Foundation work for LASER CUTTING MACHINE LASER CUTTING MACHINE: L28.8mXW0.75mXD3.0m ( include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set
1
Machine Foundation for SS Sheet Development area Slitting Machine Out Board Bearing Uncoiler: : L1.37mxW1. 5mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1No Paper winder: L1.85mxW0. 6mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Leveler and Shearing Station foundation: : L1.32mxW0. 4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ) 1 BRIDGE –I: L4.6mxW3.75mXD3.7m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, RCC1:2:4Long Brick Wall 2set Cross Brick wall 1set, Long & Cross wall RCC1:2:4, Plastering Brick wall all sides. ):-1 Set Scarp winder and Sliter head foundation: L2.91mxW0.4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Scarp winder machine foundation: L1.5MxW0.65mXD 1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set BRIDGE -2:L4.6mxW3.55mXD4.55m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, RCC1:2:4Long Brick Wall 2set Cross Brick wall 1set, Long & Cross wall RCC1:2:4, Plastering Brick wall all sides. ):-1 Set Tension Support Station foundation: L2.25mxW0.4. X D 1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set Tension Pink Roll and separate arm machine foundation: L1.5mxW 0.4mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set separate arm machine foundation ( Recoiler): L1.0mxW0.6mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):1 Out Board Bearing Uncoiler: L1.0mxW0. 5mXD1.2m(include Earth work ,RRMASONARY1:6,PCC 1:3:6 40mm, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 ):-1 Set
1
29
Civil Work for Testing Equipment Room with 1Ton Air Conditioner , Tool Room Machine Foundation and All Machine Cable Trench Testing Equipment Room:- :-(Size -L 40’ X W35’X H 10’ with 2nos GI Shutter Door and 2nos Windows, L Metal sheet roofing, Cable trunch L35’X W3’X H5’) Tool Room Machine Foundation :- :-(Size -L 40’ X W35’X H 10’, Base Concrete in CC 1:2:4, Foundation RCC1:2:4 , Cable trunch L80’X W3’X H5’) All Machine Cable Trench :-L400’xW3’XD5’ with Manual Holes 2’x2 8 No. 2’x1’ 5Nos.
Lumpsum
30
Floor Foundation for Tube Mill 1 &2 Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3,Glass frame
1
31
Floor Foundation for Slitting Machine Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3,Glass frame (less Slitting machine foundation 150sq mts)
1
32
Floor Foundation for work shop Machines and Lab Area Floor Area Size: -L55.84m X 13.875m X D.25 with Metal mate, PCC 1:3:6 40mm, Cement Concrete 1:1.5:3, Glass frame( less Tool room Machine foundation 50 sqmts)
1