Standard Equipment Overview

GM1 GROUTING PLANT1.5m3 per hour, customisable

The 3D Design enters fabrication stage after the steel shapes have been sent for laser cutting and return to our fabrication workshop to begin the pre-paint fabrication and pre-fit.

The hydraulic components such as cylinders, motors, pumps and valves are procured and painted along with the disassembled steel components post pre-fit

Items complete but not shown in the pre-paint assembly include: The frame and cowling around the

engine The fitting of the pressure cleaner Bag breaker Tank screen Agitator

1-1.5 m3/h maximum mixing capacity (with water/cement ratio = 1:1)

Mixing tank capacity: 150 litres (Turbo mix pump, open impeller type (700 l/min max. delivery @ 1 Bar) hydraulically driven Includes bag breaker and hopper

mounted on the side of the mixing tank Transfer of the mixture is via a hydraulic

tipping function into the agitator tank Cleaning via hydraulically driven pressure

cleaner and bottom clean-out plug

Agitator tank capacity: 300 litres (Vertical shaft, hydraulically driven, with 4 level steel blades)

Grout Pump: Mono C14B screw pump (Hydraulically driven), Progressive cavity screw pump: Max flow rate 100 l/min, max pressure 12.0

bar

Sound abated water cooled hydraulic power pack – DIESEL 22 Kw

Approximate weight: 1,300kg

GM8 GROUTING PLANT8m3 per hour, customisable

3D SOLID WORKS DESIGN

Drilltechniques designed can-bus system that provides complete control over mixing parameters using load cells and programmable logic control to pre-determine mixing quantities and cycles

USB output allows the download of data for reporting purposes

Live display of the mixing

Indicators reference the working parts; there are also many others devices such as: air blowers, pressure gauge; hour counter; batches counter; switches for the automatic/manual operations.

A hand held radio remote control is utilised to turn the grout pump on/ and order batches.

For each function there is a manual over ride lever for emergency operation.

Superstructure equivalent to a 10’ sea container base

8m3/h maximum mixing capacity (ratio 1:1)

Weighing system scale type PW6 with three 1000kg load cells System allows control of two

components of mixing (Water and Cement) plus the agitator transfer function

In automatic mode the machine continuously produces single batches autonomously up to a pre-set volume and mix ratio

Mixer Tank Max Tank capacity: 500 lt.

Turbo mix pump open impeller type (700 lt./min max. delivery @ 1 Bar) hydraulically driven

Mixer tank is controlled from the can-bus control panel.

Located on the cover is a safety micro switch to stop the blades working in case of opening the door.

Agitator tank Maximum Tank Capacity:

1000l Vertical shaft, hydraulically

driven, with 4 level steel blades

Agitator tank is controlled from the control panel

VALVING AND PUMPINGValving system 2 pinch valves are operated to permit the mixing operations and

transfer grout from the mixer to the agitator tank A second valve recirculates the grout in the agitator tank or

delivers it to the grout pump valves are controlled from the control panel or the radio remote

control

Grout PumpMono C14B screw pump (Hydraulically driven) Progressive cavity screw pump. Max flow rate 170 l/min, max

pressure 12.0 bar .

SOUNDPROOFED HYDRAULIC POWER PACKConsisting of the following main components: Diesel engine Deutz, 3-cylinder air cooled F3L912 , Power 33 Kw (44 HP) at 2200

rpm. Electric circuit 12 V Engine ignition and protection electric panel Variable displacement axial pistons pump ( Load Sensing ). 240lt Hydraulic oil tank. 60lt diesel fuel tank. Air/oil cooling system. Hydraulic valves to regulate all the mixing and pumping actions in automatic or

manual modes. Controls to regulate the grout flow rate, main electrical switch, on/off or automatic

button, emergency stop button, grout pump pressure gauge

3.2 ton capacity silo Designed to accept bulk

bags Cement feeding via screw

conveyor hydraulically driven Integrated double electric

shakers at base of silo conveyor managed by the

electronic scale mounted on the main control panel blockage or empty silo

indicator light to alert the operator

Fully Radio Remote control and can be integrated with another device such as a soil mixing or other foundation drilling machine