Sips structural insulated panels production line

SIP & PANEL LAMINATING SYSTEMS

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PRESS

ADHESIVE APPLICATORASSEMBLY

SUPPLY

SIP LINE PROCESS CYCLE

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Complete engineer design and turn key systems. Modular layout for flexibility. Adjustable application patterns, methods, rates and sizes. Spatter design requires no liquid tray. Allows for use of quick set materials. Contains quality control process program. Allows a variety of configurations of layouts to fit customer needs. Reduces required space. Low maintenance required. Modular replacement of nozzles, orifices and meters. Allows for quick part size change over. Able to do contour parts. Allows for control of feed rates, travel rate, adhesive rate, valve control

and moisture rate.

ADVANTAGE FOR SIP AND PANEL MANUFACTURING

FEATURES & BENEFITS

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Dry Air Vent

CMP-832Pneumatic Pumpor Gear Pump

Hose

Conditioning Chamber

Cartridge Heater

Meters

Dispense Valves

Material

Supply

Tote

SYSTEM LAYOUT-SIP ASSEMBLY

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Quality Assurance Data

Adhesive temperature Substrate temperature

OSB Foam

Adhesive pressure Supply pressure to meters Meter pressure to dispense valves Pressure differential across filter

Adhesive supply level Revs of pumps/flow rate Rate of travel of or over substitute Water temperature & pressure Air atomizing pressure

Position of dispenser Height Position

Position of foam placement Start position of adhesive End position of adhesive Timing (Assembly Cycle)

Start of dispense End of dispense Press Time

Press pressure/time Log of alarms/warnings Time stamp for panel

– Serial number for each panel

SIP PANEL PROCESS CONTROL DATA

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FEATURES & BENEFITS• Modular Design

• Snuff-Back Valving

• Quick release nozzle replacement

• Manifold mount with vertical positioning

• Quick release valve mount

• Interchangeable orfice diameters & lengths

• High pressure dispensing

• Hand held or fixture mounted

• Self purging nozzles

• Manifolding system

• Available in a variety of sizes

• Self purging nozzles

• PLC Controllable

*PATENT APPLIED

MULTI PORT EXTRUDER VALVE

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MULTI PORT EXTRUDER VALVE

• MANIFOLD SIZES: 4” – 6” – 8” – 12”

• MANIFOLD MOUNT WITH VERTICAL POSITIONS

• ORFICE DIAMETER & SPACING

AVAILABLE UPON REQUEST

• MANIFOLD ASSEMBLY - 90° ROTATIONAL

Extruder Valve-2

TECHNICAL DATA

CLAMP

ORFICENOZZLE/

MANIFOLDBLOCK

SEAL

BLOCKMANIFOLD

BRACKETMOUNTING

VALVING ROD

AIR CYLINDERFLUID INLET

MANIFOLDFLUID CHAMBER

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MULTI PORT EXTRUDER VALVE –

AST provides complete turnkey systems including ovens, presses, conveyers, positioning & fixtures

TYPICAL MANIFOLD ASSEMBLY

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• Handles high viscosity materials

• Can be used in multi ported manifold

• Adjustable volume and pattern

• Urethanes, polyureas epoxies & other materials

• Hand held or fixture mounted

• Low over spray (cone pattern)

• Vertical application

• Disposable fluid sections

• Used with single and two part materials

• Heated materials

FEATURES & BENEFITS *PATENT PENDING

VALVE APPLICATION SYSTEMFLUID SPRAY/SPATTER

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FLUID SPRAY/SPATTERVALVE APPLICATION SYSTEM

PRODUCT SPECIFICATIONS:

55140 S

55185 S

PART NUMBER FLUID INLET/OUTLET

¼” NPT

½” NPT

NOZZLE-AIR CHANNEL

1/8” – 1/4” 5° TO 25°

1/4” – 3/8” 5° TO 25°

SPECIAL

MANIFOLD; 1” – 2” NOZZLE

MANIFOLD; 2” – 6” NOZZLE

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• COMPLETE TURN KEY SYSTEMS

• MANIFOLD ASSEMBLIES

• TEMPERATURE CONTROL

HELICAL AIRCHANNELS PATTERN

5° - 25°

0° - 30°FLUID PATTERN

CONE ANGLE

FLUID SPRAY/SPATTERVALVE APPLICATION SYSTEM

OPTIONS:

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SPATTER-SINGLE PORT

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SPATTER HEAD CONCEPT

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SPATTER HEAD-TWO PORT

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SPATTER HEAD-FOUR PORT

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EXTRUDER BAR SYSTEM

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SPATTER BAR SYSTEM

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ADHESIVE APPLICATOR - 1

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APPLICATOR – FIXED POSITION

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APPLICATOR WITH MOTION

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PRESS CONCEPT

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SUPPLY CONCEPT

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TYPICAL SIP LINE – FIXED DISPENSE APPLICATOR

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TYPICAL SIP LINE – MOVEABLE DISPENSE APPLICATOR

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TYPICAL SIP LINE - VERTICAL

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BASIC CONCEPT OF CMP METERTM

Pressure SealGuide

Piston Rod

Check Valve

Outer Seal

LubePackingsPressure Tube

Material Inlet

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TMBASIC CONCEPT OF RMP METER

Bleed Valve

Material Inlet

Metering Rod

Luber

Pressure SealPressure Tube

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Sips structural insulated panels production line

Engineering

Transcript of Sips structural insulated panels production line

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Sips structural insulated panel pressing machine

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Sips structural insulated panel laminating machine

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