Post on 09-Apr-2018
8/7/2019 SAT Renew Karimun
1/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 1 of 24
KARIMUN YARD CONSTRUCTION PROJECT
SITE ACCEPTANCE TEST
Contract No.: 537856
863013-VPS-PQM-E-DS-0002
21-12-2010 A Issue for REVIEW HFZ MPS JBS
Date Revision Revision description Prepared Checked Approved
This document is the property ofSaipem.; all rights reserved. Violators will be pursued under civil and criminal law
8/7/2019 SAT Renew Karimun
2/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 2 of 24
SUMMARY OF REVISION
Revision Revision description Prepared Checked Approved
21-12-2010 A Issue for REVIEW HFZ MPS JBS
8/7/2019 SAT Renew Karimun
3/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 3 of 24
CONTENTS
Description Page No
SUMMARY OF REVISION ...2
CONTENTS .....3
INTRODUCTION.....................................................................................................................4
SYSTEM DESCRIPTION........................................................................................................5
PURPOSE ....5
EQUIPMENT REQUIRED ..5
COMMISSIONING METHODE ..6
1. PARTICULARS ..6
1.1 Ventilation Fan 3608 VPS 01 ....6
1.2 Ventilation Fan 3616 VPS 02 ...7
1.3 Electrical Control Panel VPS 01 ..7
1.4 Electrical Control Panel VPS 02 ..8
2. VENTILATION FAN TEST ......8
3. STARTING TEST......8
4. PREPARATION CHECK 10
4.1System Checklist .......10
4.2Mechanical Installation ..10
4.3Electrical Installation ..10
4.4 Inspection by Vendor Service Engineer or Technical Representative ........11
8/7/2019 SAT Renew Karimun
4/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 4 of 24
5. PRE-COMMISSIONING PROCEDURE CHECKLIST 12
5.1Air Duct ....12
5.2 Fans .12
5.3Electrical Control Panel ....13
6. COMMISSIONING PROCEDURE ...14
6.1Operational Test ....14
6.2Air Duct, Enclosure, and Fans performance Test ....14
7. APPENDICE ....15
7.1Functional Checklist VFD Control Panel Fan 3608 VPS 01 ...16
7.2 Functional Checklist VFD Control Panel Fan 3608 VPS 01 ...17
7.3Commissioning Checklist and Record Fan 3608 - VPS 01 18
7.3.1 Commissioning Record Fan 3608 VPS 01 .....18
7.3.2 Running Record Fans 3608 VPS 01 ...........19
7.4Commissioning Checklist and Record Fan 3616 VPS 02 ...20
7.4.1 Commissioning Record Fan 3608 VPS 01 .....20
7.4.2 Running Record Fans 3608 VPS 01 ...21
ACCEPTANCE ..22
8/7/2019 SAT Renew Karimun
5/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 5 of 24
SYSTEM DESCRIPTION
The ventilation requirements of a space will be largest air flow of the three quantities determined by:
1. The rate of air change.
2. The required fresh air flow per equipment.
3. The limiting temperature rise.
The requirement of rate of outside air change for all specs, and allowable temperature rise are given in table in
table 7.0 at appendices rise as general guideline.
This procedure covers Engine/ Generator area.
PURPOSE
1. To ensure proper installation of fans, short duct, flexible duct, discharge attenuator, silencer box.
2. To demonstrate the operational of equipments.
3. To ensure functionality of equipment control and device.
EQUIPMENT REQUIRED
1. Ammeter.
2. Voltmeter.
3. Anemometer.
4. Megger Tester
5. Thermometer
6. Sound meter
8/7/2019 SAT Renew Karimun
6/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 6 of 24
COMMISSIONIN G METHODE
1. Particulars
1.1 Ventilation Fan 3608 VPS 01Fan Unit : 1 Set
Fan
Manufacture : Viking Engineering / Meta Vent
No. of Unit : 1 Set
Model : Meta Vent 1400/11-11/D-36
Air Volume : 120,000 Cmh
Static Pressure : 350 Pa
Fan Electric Motor
Power Output : 37 kw
Electric Source : 400V/3Ph/50Hz
Speed : 960 rpm
Space heater : 230V/1Ph/50Hz/60w
C/W PTC Thermistor
1.2 Ventilation Fan 3616 VPS 02
Fan Unit : 1 Set
Fan
Manufacture : Viking Engineering / Meta Vent
No. of Unit : 1 Set
Fan Model : Meta Vent 1900/11-11/DX-29
8/7/2019 SAT Renew Karimun
7/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 7 of 24
Air Volume : 200,000 Cmh
Static Pressure : 350 Pa
Fan Electric Motor
Power Output : 55 kw
Electric Source : 400V/3Ph/50Hz
Speed : 720 rpm
Space heater : 230V/1Ph/50Hz/80w
C/W PTC Thermistor
1.3 Electrical control panel fan 3608 VPS 01
Electrical Control panel Unit : 1 Set
Manufacture : Viking Engineering / Viking instrument
No. of Unit : 1 Set
Voltage : 400 Volt
Current Amp : 66.5 Amp
C/w Variable frequency drive Altivar 61 to control speed motor fan include
temperature sensor, will be install on inside enclosure and outlet air on room.
1.4 Electrical control panel fan 3616 VPS 02
Electrical Control panel Unit : 1 Set
Manufacture : Viking Engineering / Viking instrument
No. of Unit : 1 Set
Voltage : 400 Volt
Current Amp : 99.4 Amp
C/w Variable frequency drive Altivar 61 to control speed motor fan include
temperature sensor, will be install on inside enclosure and outlet air on room.
8/7/2019 SAT Renew Karimun
8/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 8 of 24
2. VENTILATION FAN TESTING
After each mechanical ventilation system having been finished fan installation, power feeder termination
and louver, silencer box, wire mash, short duct, flexible duct and discharge attenuator, pre-commissioning
shall be performed clamp skid fan, fan rotation etc.
The following ventilation items shall be observed under system operation:
a) Working condition (vibration, noisy etc)
b) Fan motor voltage
c) Fan motor running current
d) Running air flow
e) Noisy running fan
f) Temperature
Before the ventilation test shall be proceed, to confirm the integrity of duct installation, inlet louver and
discharge attenuator ventilating unit installation.
During the above start up, air inlet louver, discharge attenuator to be kept fully open. After the supply fan
start up, the supply air quantity to supply engine /generator. The air flow to be taken record air flow on
outlet enclosure fan, the air flow obtained shall not be less than 90% of the design data.
3. STARTING TEST
Preparation of test: Before Start the ventilation fan check power voltage, 400AC must be
powered up to the panel.
Ventilation fan control Panel is Controlled by Schneider Electric Altivar 61, VFD Altivar 61 comes
along with a display unit.
The display unit with start/ stop buttons, but were disabled due to requirement of the Main
Generator and Emergency Generator override control.
Nevertheless, should there is requirement to stop of the fan in case Emergency. The Emergency
push button can be use.
No Out side
temperature
As per Required: 10C less
than Outside Temperature
Remarks
8/7/2019 SAT Renew Karimun
9/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 9 of 24
1 35C 25C
2 34C 24C
3 33C 23C
4 32C 22C
5 31C 21C
6 30C 20C Fan will run at minimum
7 29C 20C Speed when the internal
8 28C 20C Temperature reaches 20C
9 27C 20C
The fan speed will remain at 50Hz at all condition till the above required temperature is
achieved. Once the internal temperature is achieved, the fan will run at 30Hz.
8/7/2019 SAT Renew Karimun
10/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 10 of 24
ITEM DESCRIPTION CHECK
4 .0 PREPARATION CHECK
4.1 System checklist
Refer to enclosure Air duct, discharge attenuator, silencer, fans and drawing
before any checking.
4.2 Mechanical Installation
4.2.1 Mechanical completion reports (Enclosure)
4.2.2 Mechanical completion reports (Discharge Attenuator)
4.2.3 Mechanical Completion reports (Insulation Enclosure)
4.2.4 Mechanical Completion reports (Clamp Skid Fans)
4.3 Electrical Installation
4.3.1 Electrical Completion reports (Cables Clamping)
4.3.2 Electrical Completion reports (Cable Marking)
4.3.3 Electrical Completion Reports (Cable Ladder)
4.3.4 Electrical Completion reports (Cable Arrangement)
4.4 Inspection by Vendor Service Engineer or Technical Representative
The following checks and inspections shall be carried out by
vendor or service engineer
4.4.1 All the mechanical components of the system are installed to vendors
specification
4.4.2 All the electrical components of the system are installed to vendor
specification
4.3.3 Vendors service engineer or technical representative to verified that the system
is ready and safe to be start-up and commissioning
8/7/2019 SAT Renew Karimun
11/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 11 of 24
ITEM DESCRIPTION CHECK
5.0
PRE-COMMISSIONING PROCEDURE CHEKLIST
5. 1 Air Duct
5.1.1 Check enclosure leg mounting bolt should be fix and tight
5.1.2 Check air inlet louver connection mounting bolt should be fix
and tight
5.1.3 Check perforated plate cover insulation enclosure should be fix
5.1.4 Check silencer box connection should be fix and tight
5.1.5 Check discharge attenuator connection should be fix and tight
5 .2 Fans
5.2.1 Check and confirm installation of fans.
5.2.2 Verify nameplate for fans.
5.2.3 Check fan housing and duct grounded should be properly, fix
and tight.
5.2.4 The fans and the other duct work accessories have been
correctly/properly
8/7/2019 SAT Renew Karimun
12/23
8/7/2019 SAT Renew Karimun
13/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 13 of 24
ITEM DESCRIPTION
6.0 COMMISSIONING PROCEDURE
6 .1 Operational Test
By referring to the table 7.3 - 7.4 carry out the following procedures
and record data.
6 .2 Air Duct, Enclosure and Fans Performance Test
6.2.1 Run the fans for a sufficient period of time
6.2.2 Energize and check operation fans (see table 7.3.1, 7.3.2 and 7.4.1,
7.4.2)
6.2.3 Check for abnormal vibration and noise of fans
6.2.4 The reading to be recorded after 1 hours of continuous operating the
system.
8/7/2019 SAT Renew Karimun
14/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 14 of 24
7.0 APPENDICES
8/7/2019 SAT Renew Karimun
15/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 15 of 24
7.1 Functional Check list VFD Control Panel VPS 01 .
N
o.
Description Che
ck
Remarks
1 Power Supply:
4 Ph, 400VAC, 220VAC, 50 Hz
2 Each point function test with signal injection
4-20mA Signal is injected to simulate the
temperature Read out.
8/7/2019 SAT Renew Karimun
16/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 16 of 24
3 Key button 0peration:
Start, Stop, E-Stop, and all Other button
tested.
4 Alarm test to all point:
Motor Overload, Motor Open Circuit, PTC
Thermistor.
5 Output Test for all points including trip and
alarm lights:
Light and Indication.
6 Input test for signal:
Motor speed test for High and Low Speed with
simulated input current.
7 Completed system function test:
Yes / No
8 Total number of point tested
The output reflects as required 50Hz and
30Hz.
9 Test sticker applied:
OK.
7.2 Functional Check List VFD Control Panel VPS 02.
N
o.
Description Che
ck
Remarks
1 Power Supply:
4 Ph, 400VAC, 220VAC, 50 Hz
2 Each point function test with signal injection:
4-20mA Signal is injected to simulate the
8/7/2019 SAT Renew Karimun
17/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 17 of 24
temperature Read out.
3 Key button 0peration:
Start, Stop, E-Stop, and all Other button
tested.
4 Alarm test to all point:
Motor Overload, Motor Open Circuit, PTC
Thermistor.
5 Output Test for all points including trip and
alarm lights:
Light and Indication.
6 Input test for signal:
Motor speed test for High and Low Speed with
simulated input current.
7 Completed system function test:
Yes / No
8 Total number of point tested
The output reflects as required 50Hz and
30Hz.
9 Test sticker applied:
OK.
8/7/2019 SAT Renew Karimun
18/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 18 of 24
8/7/2019 SAT Renew Karimun
19/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 19 of 24
7.3. COMMISSIONING CHECKLIST AND RECORD FAN 3608 VPS 01
NO DESCRIPTION Check/Supply REMARKS
1Power supply (24VDC / 110VAC / 220 VAC/Other - state
400VAC
2 Key Button & OperationStart
Stop
Main Gen Stop.
EmergencyGen. StopOverload
Motor O/C
ThermistorOpen/High(3K)
ThermistorShort/toolow(50)
3 Each Point function test with signal injectionExternal SensorInternal SensorMotor Speed
33 33 33
24 23 22
External SensorInternal SensorMotor Speed
30 30 30
21 20 19
External SensorInternal SensorMotor Speed
29 29 29
20 19 18
8/7/2019 SAT Renew Karimun
20/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 20 of 24
INSPECTION RESULT
PASS WITHIN LIMITS PASS BY CONCESSION RELEASED FOR
USE/DELIVERYYES NO YES NO YES NO
7.3.1 Commissioning Record Fan 3608 -
VPS 01
Item Description
Insulat
ion
Resistan
t
Remark
s
Design
Data Measured M
Fan Motor Power (Kw) 37.0
Fan Motor Power
supply (V/ph/Hz)400/3/50
Fan Motor Current (A) 66.8
7.3.2 Running Record Fan 3608 - VPS 01
Frequency Voltage Current Velocity VolumeNoise(dbB)
( Hz ) ( Volt )
( Amp
) ( m/s )
( Cmh
) 0 - 5 m 0-10 m 0 - 15 m 0 - 20 m
8/7/2019 SAT Renew Karimun
21/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 21 of 24
TESTED BY APPROVED BY (if applicable)
Name & Signature Date & StampName & Signature Date
& Stamp
7.4 COMMISSIONING CHECKLIST AND RECORD FAN 3616 VPS 02
NO DESCRIPTION Check/Supply REMARKS
1Power supply (24VDC / 110VAC / 220 VAC/Other - state
400VAC
2 Key Button & OperationStart
Stop
Main Gen Stop.
EmergencyGen. Stop
Overload
Motor O/C
ThermistorOpen/High(3K)
ThermistorShort/toolow(50)
3 Each Point function test with signal injectionExternal Sensor
Internal SensorMotor Speed
33 33 33
24 23 22
External SensorInternal SensorMotor Speed
30 30 30
21 20 19
External SensorInternal SensorMotor Speed
29 29 29
20 19 18
7.4.1 Commissioning Record Fan 3616 -
VPS 02
Item Description Insulat
ion
Resistan
t
Remark
s
Design
Data
Measured M
Fan Motor Power (Kw) 55.0
Fan Motor Power
supply (V/ph/Hz)400/3/50
Fan Motor Current (A) 99.4
8/7/2019 SAT Renew Karimun
22/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 22 of 23
INSPECTION RESULT
PASS WITHIN LIMITS PASS BY CONCESSION RELEASED FORUSE/DELIVERY
YES NO YES NO YES NO
7.4.2 Running Record Fan 3616 - VPS 02
Freque
ncy
Volta
ge
Curre
nt
Veloci
ty
Volu
meNoise
(dbB)
( Hz ) ( Volt )
( Amp
) ( m/s )
( Cmh
) 0 - 5 m 0-10 m 0 - 15 m 0 - 20 m
TESTED BY APPROVED BY (if applicable)
Name & Signature Date & StampName & Signature Date
& Stamp
8/7/2019 SAT Renew Karimun
23/23
PT.VIKING
ENGINEERING
KARIMUN YARD CONSTRUCTIONPROJECT
SITE ACCEPTANCE TEST
(AIR VANTILATION SYSTEM FOR POWERPLANT)
Date: 21-12-2010 Doc no. 863013-VPS-PQM -C-DS-0002 Rev. 0 Page 23 of 23
ACCEPTANCE
The Equipments/ system covered under this commissioning procedure has been
tested and found to be working satisfactory manner in accordance with the test and
inspection herein.
Representative Name Signature Date
Owner : ______________ ___________________ _________________
Viking : ______________ ___________________ _________________