Post on 28-Nov-2015
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
ROLLERS & COMPONENTS FOR BULK HANDLING
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Company Profile Established in 1996, HORIZON CONVEYOR EQUIPMENT design and manufacture a high quality and competitively priced range of Steel & Polymer Conveyor Rollers and Idler Sets for the bulk handling industry. To meet growing customer demands and increase our production capacity the company re-located to new larger premises in the West Midlands, UK at the beginning of 2008. Rollers are manufactured to BS, ISO, DIN & CEMA standards. Our technical staff will help you to select the correct type and most economic products for your application. We are able to produce Bespoke Rollers and Frames, please contact us with your special design requirements. QUALITY: At Horizon “QUALITY” is our prime concern - we are approved to ISO 9001:2000 quality standard and we continue to innovate and develop advanced products as a core company policy. Alan Bowler Managing Director
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
GENERAL PRODUCT RANGE
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Steel Idler Rollers
Light/Medium Duty Range Roll Diameter: 89mm (3 ½”), 102mm/108mm (4”) Shaft Diameter: 20mm, 25mm Seals Type: Multi-labyrinth Housings: Pressed Steel Turned-Back Welded Construction
Medium/Heavy Duty Range
Roll Diameter: 102mm (4”), 127mm/133mm (5”) Shaft Diameter: 20mm, 25mm, 30mm Seal Type: Multi-labyrinth Housings: Pressed Steel Turn-Back Welded construction
Heavy/Extra Heavy Duty Range
Roll Diameter: 159mm (6 ¼”) Note: 168mm (6 ⅝”) with straight flange Shaft Diameter: 30mm, 40mm Seal Type: Multi-labyrinth Bearing Housings: Pressed Steel Turn-Back, Welded Construction
Fully Automatic Twin Head Welding Machine
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Steel Roller Construction Shaft/Brg
Ø30 Ø40
Ø35 Ø40
Shaft/Brg
Ø20 Ø25
Ø20 Ø25
Ø20 Ø25 Ø30
• Fully Welded Construction • Sealed Bearings • Labyrinth Seals
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Plastic Idler Rollers
Trough &
Return
Light/Medium Duty Range
Roll Diameter: 89mm (3 ½”), 108mm (4”) Shaft Diameter: 20mm, 25mm Seals Type: Multi-labyrinth & Flinger Seal Housings: Moulded Plastic
Medium/Heavy Duty Range
Roll Diameter: 108mm (4”), 125mm/133mm (5”), 159mm (6”) Shaft Diameter: 25mm, 30mm Seal Type: Multi-labyrinth & Flinger Seal Housings: Moulded Plastic Roller Tubes: HDPE (Black) Fire Resistant Polypropylene (Grey)
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Plastic Roller Construction Shaft/Brg
Ø20
Ø25
Ø25
Shaft/Brg
Ø25
Ø30
• Sealed Bearings • Labyrinth Seals • Dust & Water Flingers
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Vari-angle Trough Sets Roll Dia: Ø102mm (4”)
Ø127mm (5”)
3 roll transome type
Belt Width (mm) A B C 102mm Dia Rollers 127mm Dia Rollers
300 584 152 127 HOR/AD 12T HOR/AE 12T
350 584 152 127 HOR/AD 12T HOR/AE 12T
400 635 152 178 HOR/AD 16T HOR/AE 16T
450 686 203 178 HOR/AD 18T HOR/AE 18T
500 737 203 203 HOR/AD 20T HOR/AE 20T
600 838 305 203 HOR/AD 24T HOR/AE 24T
650 889 356 203 HOR/AD 26TA HOR/AE 26TA
750 991 356 254 HOR/AD 30T HOR/AE 30T
800 1041 406 254 HOR/AD 32T HOR/AE 32T
900 1143 508 254 HOR/AD 36T HOR/AE 36T
1000 1240 558 279 HOR/AD 40T HOR/AE 40T
Belt Width (mm) A B C 102mm Dia Rollers 127mm Dia Rollers
300 254 152 127 HOR/AD 12B HOR/AE 12B 350 254 152 127 HOR/AD 12B HOR/AE 12B 400 305 152 178 HOR/AD 16B HOR/AE 16B 450 305 203 178 HOR/AD 18B HOR/AE 18B
500 330 203 203 HOR/AD 20B HOR/AE 20B
600 406 305 203 HOR/AD 24B HOR/AE 24B 650 483 356 203 HOR/AD 26BA HOR/AE 26BA 750 483 356 254 HOR/AD 30B HOR/AE 30B
800 533 406 254 HOR/AD 32B HOR/AE 32B 900 635 508 254 HOR/AD 36B HOR/AE 36B
1000 685 558 279 HOR/AD 40B HOR/AE 40B
3 roll baseplate type
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Note: Impact roller disc diameters available: 108mm – 133mm
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MDF-Type Frames
MDF-Type Frames
Belt Width (mm) A B C C D
Dia 102mm 108mm
Dia 127mm 133mm Slot Size
500 740 200 200 225 18 W x 27 L
600 840 240 200 225 18 W x 27 L
650 890 250 200 225 18 W x 27 L
750 990 295 200 225 18 W x 27 L
800 1040 315 200 225 18 W x 27 L
900 1140 350 200 225 18 W x 27 L
1000 1240 380 200 225 18 W x 27 L
1050 1300 410 200 225 18 W x 27 L
3 Roll Trough Idler : 20º - 30º - 45º
3 Roll Trough Idler : 20º - 30º - 45º
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
3 Roll Trough Idler : 20º - 30º - 45º
3 Roll Impact Idler : 20º - 30º - 45º
Note: Impact roller disc diameters available: 108mm – 133mm – 159mm – 193mm
Belt Width (mm) A B C C C C D
Dia 102mm 108mm
Dia 127mm 133mm Dia 159mm Dia 168mm
500 740 200 200 225 275 290 75 600 840 240 200 225 275 290 75 650 890 250 200 225 275 290 75 750 990 295 200 225 275 290 75 800 1040 315 200 225 275 290 75 900 1140 350 200 225 275 290 75
1000 1240 380 200 225 275 290 75 1050 1300 410 200 225 275 290 75 1200 1450 465 215 240 275 290 100 1350 1650 530 215 240 275 290 100 1400 1700 530 215 240 275 290 100 1600 1900 600 240 275 290 100 1800 2300 670 240 275 290 100 2000 2300 750 240 275 290 100
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HDF-Type Frames
HDF-Type Frames
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Impact Rollers & Sets Standard Impact Roll Diameters: Dim (A) Ø108mm – Ø133mm – Ø159mm Ø193mm (More sizes are available on request) Shaft Sizes: Ø20mm, Ø25mm, Ø30mm, Ø35mm, Ø40mm Bearing Sizes: Ø20mm, Ø25mm, Ø30mm, Ø35mm
For more information please contact our technical office
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Drop-in Flat Return Roller
Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000
Dim (A) 600 700 750 900 950 1050 1150 1200 1350 1500 1600 1800 2000 2200
Drop-in Disc Return Roller
Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400
Dim A 600 700 750 900 950 1050 1150 1200 1350 1500 1600
No Disc's 6 6 7 7 7 8 9 9 10 10 11
Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000
Dim A 740 840 890 990 1040 1140 1240 1300 1450 1650 1700 1900 2300 2300
Dim B N/A N/A N/A N/A 465 530 600 600 670 750 800 900 1000 1100
2 Roll Vee Return Idler
Note: Disc return roller disc diameters available: 108mm – 133mm – 159mm – 193mm
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Screwed Shaft End Return Roller
Belt Width (mm) 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500
Dim (A) 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600
Belt Width (mm) 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500
Dim (A) 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600
No Disc's 5 5 6 6 7 7 7 8 9 9 10 11 12
Screwed Shaft End Disc Return Roller
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Belt Width (mm) A B C C C C D
Dia 102mm 108mm
Dia 127mm 133mm Dia 159mm Dia 168mm
500 740 200 200 225 275 290 75 600 840 240 200 225 275 290 75 650 890 250 200 225 275 290 75 750 990 295 200 225 275 290 75 800 1040 315 200 225 275 290 75 900 1140 350 200 225 275 290 75
1000 1240 380 200 225 275 290 75 1050 1300 410 200 225 275 290 75 1200 1450 465 215 240 275 290 100 1350 1650 530 215 240 275 290 100 1400 1700 530 215 240 275 290 100 1600 1900 600 240 275 290 100 1800 2300 670 240 275 290 100 2000 2300 750 240 275 290 100
Flat Return Tracker
Note: Sizes conform to BS 2890 – BS 8438 : 2004
3 Roll Trough Tracker: 20º - 30º - 45º
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Fixed /Flexing Garland Idler
Belt Width (mm) A B
500 190 813
600 224 889
650 240 940
750 280 1041
800 295 1092
900 330 1194
1000 360 1280
1050 380 1346
1200 432 1499
Field Return Roller
Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200
Dim (A) 600 700 750 900 950 1050 1150 1200 1350
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Conveyor Accessories
Guide Rollers
Skirt Clamps &
Skirts
Return Brackets • Screwed end type • Drop-in type
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
PULLEY DESIGN (Turbine -‘T’ Bottom) As a major supplier to the bulk handling industry, we pride ourselves on our vast experience & our in-house facility for designing conveyor pulleys. Horizon conveyor pulleys are computer designed to withstand high stresses imparted on the end discs. In the event of shaft damage all shafts are removable.
Customer Information Required
Pulley Dia (mm) Face Width (mm) Bearing Cnt (mm) T1 kN T2 Kn Wrap Angle (Deg)
‘T’ Bottom Turbine
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Pulley Picture Gallery Turbine Design Pulley’s 1200mm Dia Turbine Pulley
‘T’ Bottom Machined End Disc 1000mm Dia - Heavy Duty ‘T’ Bottom Pulley
Turbine Design Design Pulley’s Machining Operation Tubine Disc
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Picture Gallery
Heavy Duty Trough Sets – 60mm Shaft/Brg’s Special Steel Rollers
1800mm B/W Heavy Duty Impact Frames 159mm Dia Trough Rollers
1800mm B/W – Trough Tracker Rubber Disc Impact Rollers
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
Custom Rollers & Sets Ø159 Heavy duty Impact roller/sets
In-house designed and manufactured, 1800mm belt width feeder conveyor carrying idler frames fitted with 88.9mm adjustable steel rollers to help STOP belt damage. Sets shown in operation
Special Machine Rollers
Ø159mm Specially designed & manufactured bull nose conveyor rollers
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Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT CONVEYOR EQUIPMENT
Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us
Find out more about the Horizon range at: www.idlerrollers.co.uk
CONVEYOR EQUIPMENT
ROLLERS AND COMPONENTS FOR BULK HANDLING
Distributor Horizon (GB) Limited Unit 1, Hayseech Road, Halesowen, West Midlands B63 3PD
Tel. +44 (0)121 550 2218. Fax. +44 (0)121 550 2243
Email: info@horizonconveyors.co.uk Internet: http://www.horizonconveyors.co.uk