Applying the Process of

Remote Operated Valves

Rio Pipeline Conference and Exposition

October 2005 – Brazil

IBP 1388_05

Orlando Cuellar

Agenda

The Anatomy of Spill

– Example

ROV Project Road map

Design Objective

Design Criteria

Concepts

– System Architecture

– Safe Cabinet

– Self Contained Equipment

– User Friendly

Sample Pictures

Credits

One day in the River….

Folks, we need a

ROV protection.

Why?

We do not have one.

How Much?

$.....…..!.

any spills ?

yes.

?.

The Anatomy of Spill:

“Folks, we need ROV protection.”

ROV Project Road Map

REALIZE

SPONSOR/SUPPORT

JUSTIFY

DESIGN

BUILT

Consider

Board/Management

Feasibility, Preliminary

Cost/Benefit, Options

FIT FOR PURPOSE

Select a team,

Design Objective

“ROV To Protect and Serve”

Protection from Spills

Enviroment Hazards

Company Reputation

Vandalism

Assets

Keep the Process Runnig

ROV

Design Criteria – Phase I

A. Geotechnical risk survey

B. Set practical spill volumes

C. Threat of Vandalism to above ground components

D. Enviromental hazards

E. Community

F. Visual impact with the public of aboveground components

G. ROV Location

H. Valve leaks and malfunctioning

I. Effectiveness in reducing spill volume

J. Pipeline shutdown capabilities

K. Type of product carried

L. Potential for ignition (proximity to power sources)

M. Location of nearest response personnel

Design Criteria – Phase I

Profile and ROV Location

Limatambo Pampatambo

2 Cat Units

Kp157

2 Cat Units

Kp183

CRC T.CBBA

Transredes - EBR

Pump in stand -

Pump In Service

Kp 0 Kp247

Carrasco

2 Cat Units

Remote Operated Valve

1 5432 6

Design Criteria – Phase II

A. Conceptual Design

D. Detailed ROV Engineering

B. Revision of Industrial Practices

C. Revision of Industrial Regulations

ROV Concept Design

Phase II ROV Breakdown Concepts

Ethernet SCADA

PanelView

ControlLogix

HMI SCADA

WW - INTOUCH

Automatic Shutdown

Valve

Temperatura

Presion Aguas Abajo

Presion Aguas Arriva

Antena Radio

Local

Satellite

Satellite dish

Repetidoras:ICHOAJUNO

EFM SCADA Server

MODBUS RTU

Servidor de RadiosMDS

RS 232

PanelViewControlLogix

Automatic Shutdown

Valve

Temperatura

Presion Aguas Abajo

Presion Aguas Arriva

Pto. Comn

Cargador Inversor

Interuptor Remoto

Interuptor Remoto

Cargador Inversor

Banco de Baterias

Banco de Baterias

Radio para Datos

MDS

ENTRE RIOS Y MELGA

SALA SERVIDORES,

SALA TRUNKING

INSQL SERVER

BASE DE DATOS

limentación

de la Red

(Monofasica)

limentación

de la Red

(Monofasica)

Sistema de Backup

Sistema de Backup

Server

Comm. Tower

Comm. Tower

Comm. Tower Server

Satellite

Satellite dish

Satellite dish

System Architecture

Safe Cabinet - External

Steel Custom rugged pipe

Locking arrengements as it used in a safe box

Forced Ventilation

Humidity control

Dust Protection

Vandalism Proof

Communication Module

Safe Cabinet - Internal

Separarated Modules

Thermal Coating

Forced Ventilation

Locks

Controller Module

Energy Module

Safe Cabinet – Whole Package

STEP 1

STEP 2

STEP 3

Self Contained Valve Operators

User Friendly Interfaces

17

Back to Concepts

ROV

• Radio, Satellite, FO Links

• Controller/Flexibility

• Self Contained Actuator

• Compensated Pressure

Monitoring

• Temperature Monitoring

• Energy back Up

• Quality Energy Monitoring

Back to Concepts

• External Cabinet

• Steel Custom

Rugged Pipe

• Locking

arrengements as it

used in a safe box

• Forced Ventilation

• Humidity control

• Dust Protection

• Vandalism Proof

• Internal Cabinet

• Separeted Modules

• Thermal Coating

• Forced Ventilation

• Locks

Back to Concepts

• Double Acting

• Electrically Driven

• Stored Energy

Accumulator

• Manual Overrides

• Locked enclosure

(safe box type)

• Low Maintenance

Back to Concepts

• Custom configuration

panel

• Overall monitoring

• Overall control

• Comunication Status

• Energy Monitoring

• Battery Testing

• Trending, Alarms,

Historicals

• Local & Remote HMI

Back to Concepts

Sample Pictures

ROV

Questions?

THANKS !