REBAR PROCESSING EQUIPMENT

What is the need?Growth in Industrial technology

consequently increases the demand and need for new equipments.

Rebar processing machines constitute a large portion of this new advanced equipment.

The choice of the processing method depends on the property requirements, cost factor consideration and future applications prospects.

OPERATIONS ON REBARS

CUTTINGBENDING TYING

EQUIPMENT FOR CUTTINGElectric rebar cutter.Heavy duty rebar cutter.Wire rope cutters.Rebar cutting shear.

Electric rebar cutterCUTTING CAPACITY: UPTO

16MM RODS.Can cut high tensile bars &

bolts.Adjustable head- turns 180

degrees. Charging Time 25 minutes. With fully-charged battery:

Cuts 75 pc, diameter 16 mm.Cuts 110 pc, diameter 13 mm.

HEAVY DUTY REBAR CUTTERCan cut bars of diameter

up to 42mm.Cutting capacity: 3-6pcs at

a timeInterior electric-motor: not

to be exposed to rainOil bathed lubrication

gears: Being operated in smooth and less noise

None sticking of crank after a long period of non-use

Simple & easy to use: one-touch type

Wire rope cuttersCuts steel core wire

rope to the given specification.

 Blade construction: high-speed steel with titanium coating.

Cutting capacity: 1.5mm-20mm wire rope.

Cutting time: 8 seconds.Adjustable head: turns

180 degrees.Weighs just 6.3kg.

REBAR CUTTING SHEARRebar Cutting Shear is

specifically designed for processing large volumes of rebar on a regular basis.

Also used to process light scrap like pipe, angle iron, channel iron etc.,

Upper and lower jaws are designed in such a way that it holds the rebar in position.

Raking tines helps the operator to separate uncut rebar or condense cut piles.

EQUIPMENT FOR REBAR BENDING

Electric automatic rebar bending machine.

Spiral hoop radius bender.

ELECTRIC AUTOMATIC REBAR BENDERMax bending capacity is

up to 32mm rebar of 650 N/mm2 strength.

Length of the roller conveyor approx - 12 meter

Dimensions are 1×1×0.45 mRoller outer diameter -

110 mmSpeed of the roller drive -

20 m/secWorking height - 1 meter

SPIRAL HOOP RADIUS BENDERDesigned for spiral production

and to radius large diameter bars.

Equipped with 2 driving rolls and one adjustable centre idler roll for diameter adjustment

Capacity: Upto 32mm Rebar  (Gr. 60)

Dual Speeds: 20 or 30 RPMMinimum ring diameter: 7”,

depending on bar diameter, unlimited maximum.

Machine weight: Approx. 370 kgs

Machine size: Approx. 32” x  28” x 37” H

Electric cutting and bending machineIt’s a portable

combination of both cutting and bending.

Cutting speed is 3 sec and bending speed for 180 degree bend is 7 sec.

Max capacity for cut and bend is upto 16mm dia rebar.

It’s fast and easy to use, there is no changing of attachments

EQUIPMENT FOR TYINGManual rebar tying machine.Automatic rebar tying machine.

MANUAL REBAR TYING MACHINETo cut, twist and tie

rebar in place.Low cost, simple tool

with virtually NO maintenance.

Works in all weather and conditions.

Weight: 1.5lbs (0.68 kgs)Dimensions: 12"(L) x 1"(W) (300mmx25mm).

Can tie any combination of bar sizes.

AUTOMATIC REBAR TYING MACHINECan tie bars of size upto

32 mm.Tying speed 1.6 seconds

per tie.Torque Adjustment0-9

(increases wire tie tightness).

Each wire spool ties 120-200 rebar’s, depending on the rebar sizes.

CONCLUSIONSEnsures high volume of production in minimum

time.

Wastage of steel is minimum, as steel in coils are used for Stirrups and for Cutting and bending rods below 12mm.

There is no necessity to provide large working and storing area, labour camp and security for materials.

Creates centralized activity for multiple locations.

REFERENCESGENSCO EQUIP.[ www.genscoequip.com]BENNER-NAWMAN, INC

[BNRebarTools.com]STANLEY LABOUNTY [www.stanley-

hydraulic-tools.com]SIMA REBAR PROCESSING

[www.simasa.com]MASTERS OF STEEL [www.stemapedex.com]KODI KIPPLING FLAT MATS

[kodikippling.com]MEP REBAR MACHINERY[www.mep.com]