Post on 17-Mar-2018
SERVICE MANUAL
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
PCV-W500GN1American AreaUS ModelCanadian Model
PERSONAL COMPUTER
FOR SAFETY
Revision History
Ver. 1-2003H
Line up: PCV-W500GN1
• Design and specifications are subject tochange without notice.
2003H1600-1©2003 Sony CorporationPublished by EMCS VAIO-GSC [SOC]
9-874-380-01
PCV-W500GN1
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLY
– 2 –
Service and Inspection Precautions
1. Obey precautionary markings andinstructions
Labels and stamps on the cabinet, chassis, andcomponents identify areas requiring specialprecautions. Be sure to observe these precautions,as well as all precautions listed in the operatingmanual and other associated documents.
2. Use designated parts onlyThe set’s components possess important safetycharacteristics, such as noncombustibility and theability to tolerate large voltages. Be sure thatreplacement parts possess the same safetycharacteristics as the originals. Also rememberthat the mark, which appears in circuitdiagrams and parts lists, denotes components thathave particularly important safety functions; beextra sure to use only the designated components.
3. Always follow the original designwhen mounting parts and routingwires
The original layout includes various safetyfeatures, such as inclusion of insulating materials(tubes and tape) and the mounting of parts abovethe printer board. In addition, internal wiring hasbeen routed and clamped so as to keep it awayfrom hot or high-voltage parts. When mountingparts or routing wires, therefore, be sure toduplicate the original layout.
4. Inspect after completing serviceAfter servicing, inspect to make sure that all
screws, components, and wiring have beenreturned to their original condition. Also checkthe area around the repair location to ensure thatrepair work has caused no damage, and confirmsafety.
5. When replacing chip components...Never reuse components. Also remember thatthe negative side of tantalum capacitors is easilydamaged by heat.
6. When handling flexible printboards...
•The temperature of the soldering-iron tip shouldbe about 270C.
•Do not apply the tip more than three times tothe same pattern.
•Handle patterns with care; never apply force.
Caution: Remember that hard disk drives areeasily damaged by vibration. Always handlewith care.
Caution Markings for Lithium/Ion Battery - Thefollowing or similar texts shall be provided onbattery pack of equipment or in both the operatingand the service instructions.
CAUTION: Danger of explosion if battery isincorrectly replaced. Replace only with the sameor equivalent type recommended by themanufacturer. Discard used batteries accordingto the manufacturer’s instructions.
CAUTION: The battery pack used in this devicemay present a fire or chemical burn hazard ifmistreated. Do not disassemble, heat above100 C (212 F) or incinerate.Dispose of used battery promptly.Keep away from children.
CAUTION: Changing the back up battery.• Overcharging, short circuiting, reverse charging,
multilation or incineration of the cells must beavoided to prevent one or more of the followingoccurrences; release of toxic materials, releaseof hydrogen and/or oxygen gas, rise in surfacetemperature.
• If a cell has leaked or vented, it should bereplaced immediately while avoiding to touchit without any protection.
ATTENTION AU COMPOSANT AYANTRAPPORT
À LA SÉCURITÉ!LES COMPOSANTS IDENTIFÉS PAR UNEMARQUE SUR LES DIAGRAMMESSCHÉMATIQUES ET LA LISTE DES PIÈCESSONT CRITIQUES POUR LA SÉCURITÉ DEFONCTIONNEMENT. NE REMPLACER CESCOMPOSANTS QUE PAR DES PIÈSES SONYDONT LES NUMÉROS SONT DONNÉS DANSCE MANUEL OU DANS LES SUPPÉMENTSPUBLIÉS PAR SONY.
Information in this document is subject to
change without notice.
Sony, VAIO and CLIE are trademarks orregistered trademarks of Sony. Microsoft,Windows, Windows Media, Outlook, Bookshelfand other Microsoft products are trademarks orregistered trademarksof Microsoft Corporation in the United States andother countries.The word Bluetooth and the Bluetooth logo aretrademarks of Bluetooth SIG, Inc. AMD, AMDlogo, AMD Duron and combinations thereof,3DNow!, are trademarks of Advanced MicroDevices, Inc. Intel Inside logo, Pentium andCeleron are trademarks or registered trademarksof Intel Corporation. Transmeta, the Transmetalogo, Crusoe Processor, the Crusoe logo andcombinations thereof are trademarks ofTransmeta Corporation in the USA and othercountries. Graffiti, HotSync, PalmModem, andPalm OS are resistered trademarks, and theHotsync logo and Palm are trademarks of Palm,Inc. or its subsidiaries. (M) and Motrola aretrademarks of Motrora, Inc. Other Motrolaproducts and services with (R) mark likeDragomball are the trademarks of Motrola, Inc.
All other names of systems, products and servicesin this manual are trademarks or registeredtrademarks of their respective owners.In this manual, the (TM) or (R) mark are notspecified.
FOR SAFETYTOP
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 3 –
FOR SAFETY
1 TOP (COVER) ASSY
2 MEMORY MODULE CPU
TO NEXT PAGE
4 ANL-42 BOARD
6 IO (PANEL) ASSY,HINGE (COVER)
ENX-20 BOARD,RISER BOARD (CIEL-R)
3 REAR COVER (MAIN)
5 HDD 7 MAIN UNIT 1
8 MAIN UNIT 2
13 SWITCHING POWER
11 DC FAN (WITH HEATSINK)
10 MOTER BOARD9
12
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 4 –
FOR SAFETY
16 KEYBOARD UNIT
CONTINUED FROMPREVIOUS PAGE
17 CNX-217 BOARD,INVERTER UNIT,RAY-CATCHER UNIT
15 REAR COVER (LCD)ASSY
14 FRONT UNIT
18 SPERKER UNIT2123 ANL-41 BOARD DVD-RW, SLIMDE BOARD 1
22 DVD-RW, SLIMDE BOARD 2
19 LEX-48 BOARD LCD UNIT20
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 5 –
FOR SAFETY
1 TOP (COVER) ASSY
1
Detents
DetentsDetents
Top (cover) assy
Detents
Release button
1 While pressing the release button, slide the Top (cover) assy in the direction of the arrow and disengage the nine detents. Then remove the Top (cover) assy.
Rem
oval procedure
1
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 6 –
FOR SAFETY
2 MEMORY
3
4
2
4 Pull out the Memory module from the board in thevertical direction.
Memory
Clip
Clip
DDR socket
Boss (1 position)
(1) While the clips are left open, insert the Memory module so that the protrusion of socket enters into the notch of the Memory module.
(2) When the Memory module is inserted completely, check that the clips are closed.
(3) Be sure to insert the Memory modules starting from the having the smallest bank number.
Rem
oval procedure
Memory module
Memory protectionbracket
3 Open the two clips.
Notes when installing the Memory module
1
1 Remove the screw.
+B (3 X 6)7-682-547-09
Black
2 Remove the Memory protection bracket.
2
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 7 –
FOR SAFETY
3 REAR COVER (MAIN)
1
1 Remove the two screws.
+B (3 X 6)7-682-547-09
Black
+B (3 X 6)7-682-547-04
Silver
3 Remove the four screws.
Such as I/O panel connectors
3
3
32
4
4 Disengage the eleven detents, then remove the Rear cover (main) in the direction of the arrow with care not to damage the I/O panel connectors and others.
2 Remove the two screw-covers.
Detents
Detents
Rear cover (main)
Rem
oval procedure
b
3
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 8 –
FOR SAFETY
4 ANL-42 BOARD
1
1 Remove the screw.
3 Remove the two screws.
3
4 4 Disconnect the four connectors.
RedWhite
ANL-42 board
AMP bracket
ANL-42 board
2
2 Disengage the two detents, and remove the AMP bracket and the ANL-42 board in the direction of the arrow.Detents
When installing, connect the connectors having the same color together.
+B (3 X 6)7-682-547-09
Black
+PSW (3 X 6)7-682-947-01
Gold
Rem
oval procedure
4
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 9 –
FOR SAFETY
5 HDD
1 Remove the four screws.
4 Remove the four screws, and remove the HDD from the HDD bracket assy.
3 Remove the two connectors.
4
3
1
HDD bracket assy
HDD
2
2 Remove the bracket assy and HDD in the direction of
the arrow.
+B (3 X 6)7-682-547-09
Black
+SW (NO.6-32UNC)7-645-944-01
Gold
Rem
oval procedure
5
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 10 –
FOR SAFETY
6 IO (PANEL) ASSY, HINGE (COVER)
Main chassis(stay)
1 Remove the four screws, and remove the Main shassis (stay).
3 Remove the two screws and the two detents, and remove the Hinge (cover).
2 Disengage the four detents, and remove the IO (panel) assy.
IO (panel) assy
Detents
DetentsHinge (cover)
+B (3 X 6)7-682-547-09
Black
+B (3 X 6)7-682-547-09
BlackR
emoval procedure
1
1
1
2
3
3
6
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 11 –
FOR SAFETY
7 MAIN UNIT-1
3
3 Remove the four screws.
To next page
Cable clamp
UL tape
Harness (IDE HDD)
Harness (AUDIO RELAY)
Secure the harness (AUDIO RELAY) with the UL tape.
Secure the harness (AUDIO) with the cable clamp.
The harness that comes from the switching power supply unit.
When assembling, route the wires as shown in the right picture.
Harness (AUDIO)
1
1 Disconnect the harness from the cable clamp.
2
2 Peel off the UL tape.
+B (3 X 6)7-682-547-09
Black
Rem
oval procedure
78
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 12 –
FOR SAFETY
8 MAIN UNIT-2
When assembling, fix harnesses with the coating clip (1) as shown in the right picture.
2 2
3
1
4
A
B
Coating clip
3 Tilt the Main unit further, and disconnect the two connectors.
4 Remove the Main unit in the direction of the arrow B.
Main unit
Coating clip
1 Disconnect the harness by staighting up coating clip slightly.
2 While tilting the Main unit in the direction of the arrow A, disconnect the two connectors.
Rem
oval procedure
78
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 13 –
FOR SAFETY
9 ENX-20 BOARD, RISER BOARD
A
A
56
9
4
Copper leaf tape
ENX-20 board, DC fan, and others
4 Peel off the copper leaf tape.
8 Disconnect the B-to-B connector, and remove the Riser board from the ENX-20 board.
8 Riser board
Attach the copper leaf tape (4) as shown in the right picture.
Copper leaf tape
2
1
13
3 Remove the ENX-20 board, DC fan, and others in the direction of the arrow A. Then disconnect the B-to-B connector.
1 Remove the two connectors.
9 Disconnect the connector.
2 Remove the three screws.
6 Remove the ENX-20 board and the Riser board in the direction of the arrow B.
5 Remove the four screws and the coating clip. +PSW (3 X 6)
7-682-947-01Gold
7 Remove the two screws and
Bracket (KI). +PSW (3 X 6)7-682-947-01
Gold
A
B
+B (3 X 6)7-682-547-09
Black
Rem
oval procedure
5
7
5
ENX-20 board
Bracket (KI)
Coaching clip9
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 14 –
FOR SAFETY
0 MOTHER BOARD
AB
14
3
2
4
AB
1 Remove the two screws.
3 Remove the two connectors.
4 Remove the seven screws, and lift up the mother board in the direction of the arrow B, then remove it.
2 Lift up the CNR (askey) modem in the direction of the arrow A, and disconnect the B-to-B connector.
CNR (askey) modem
Mother board
+PSW (3 X 5)7-682-946-01
Gold
+PSW (3 X 6)7-682-947-01
Gold
Rem
oval procedure
10
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 15 –
FOR SAFETY
!¡ DC FAN (WITH HEAT SINK)
B
B
B
Clip When assembling, make sure that the clips securely hook on the sockets.
Clips
Sockets
DC fan (with heat sink)
2
3
1
B
A
A
1 Remove the connector.
3 Raise the DC fan (with heat sink) in the direction of the arrow B and remove it.
2 Press the clips in the direction of the arrow A to release the lock and remove the clips.
Rem
oval procedure
Heat sink
Retention moduleCPU
To remove the heat sink, raise the CPU straight up from the Retention module. However, there can be a case that the CPU has adhered to the heat sink. In such a case, raise the CPU straight up from the Retention module being careful that the CPU pins must not be bent. Then warm up the CPU and heat sink using a hair dryer or the like, and then separate the CPU from the heat sink by inserting a spatula in between them. While executing this work, do not apply excessive heat to CPU. Also be careful not to apply excessive force to CPU with spatula.
11
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 16 –
FOR SAFETY
!™ CPU
A
1
Grease (on the entire surface of heat splitter)
2
CPU
To replace the CPU or heat sink (in case that CPU is equipped with heat sink), install new CPU or heat sink after thermal dissipation grease is wiped off and apply the grease to the position shown in the figure.
Thermal dissipation grease: Silicon compound (G-765) 90G
Amount of application: 0.5 g (equivalent to twice the size a wooden safety match head)
∗ Take care not to apply the grease to any other places because it has high conductivity.
1 Raise the lever in the direction of the arrow A.
2 Pull the CPU straight up and remove it.
Rem
oval procedure
12
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 17 –
FOR SAFETY
!£ SWITCHING POWER
Rem
oval procedure
36
5 Switching power
4
2
1UL tape
Attach the UL tape 1 to secure the harness as shown in the right picture.
UL tape
1 Peel off the UL tape.
3 Remove the two screws
and remove the duct (L).
Duct (L)
SLIMDE BOARD
SWITCHINGPOWER
P1P2
P3
MOTHER BOARD
HDDDuct (R)
4 Disconnect the connector.
5 Remove the Switching power supply unit in the direction of the arrow.
6 Remove the screw, and remove the duct (R) from the Switching power.
2 Remove the two screws.
+K (3 X 8)7-682-248-04
Silver
+B (3 X 6)7-682-547-09
Black
+B (3 X 6)7-682-547-09
Black
13
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 18 –
FOR SAFETY
!¢ FRONT UMIT
2
1
Front unit
4
Hinge (main)
Hinge
Groove in which other harnesses should be pushed
Upper: Harness (RELAY)Lower: Harness (IDE CD/DVD)
3
Route harnesses as shown below.
1 Remove the connector.
3 Remove the screw, and remove the Herness cover
bracket assy.
Herness coverbracket assy
Herness coverbracket assy
4 Remove the four screws and remove the Hinge (main)from
the front unit.
2 Remove the four screws, and remove the Hinge (main)
and the Front unit together.
+PS (4 X 5)7-682-659-01
Gold
+PS (4 X 5)7-682-659-01
Gold
+B (3 X 6)7-682-547-09
Black
Rem
oval procedure
14
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 19 –
FOR SAFETY
!∞ REAR COVER (LCD) ASSY
1
3
Rear panel assy
When assembling, first install the screws A and B (2), then engage the fourteen Detents.
A B
C D
2
Detent part Detents
Detent
UL tape
4
Screw cover
5
Rear cover (LCD) assy
Attach the UL tape (4) to secure the harness as shown in the picture below.
UL tape
3 Disengage the fourteen detents and remove the rear (LCD) cover assy.
5 Disconnect the four connectors.
4 Peel off the UL tape.
2 Remove the four rear covers and the four screws.
1 Disengage the lower two detents and the upper detent part, and remove the rear panel assy.
+B (3 X 6)7-682-547-09
Black
Rem
oval procedure
15
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 20 –
FOR SAFETY
!§ KEYBOARD UNIT
2
3
UL tape
UL tape
LCD unit
Keyboard harness
Align the harness along with the rail.
Push the harness into the opening outside the detent.
Detent
1
Attach the UL tape (1) to secure the harness as shown in the right picture.
Route the cables as shown in the figure.
4
45
Keyboard unit
4
1 Peel off the UL tape.
3 Remove the screw.
4 Remove the six screws.
5 Remove the LCD unit in the direction of the arrow, and separate the LCD unit from the Keyboard unit.
2 Disconnect the connector.
+PS (3 X 6)7-682-647-01
Gold
SCREW (M3 X 5)3-081-229-01
SilverR
emoval procedure
16
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 21 –
FOR SAFETY
!¶ CNX-217 BOARD, INVERTER UNIT, RAY-CATCHER UNIT
6
Attach the two UL tapes (7) to secure the harness and the flexible flat cable (LED) as shown in the right picture.
UL tape
4
8
Coating clip
1
4
CNX-217 board
3
Ray-catcher unit
6
Inverter unit
7 2
2
55
1 Open wide the Coating clip, and disconnect the harness.
3 Disconnect the harness.
5 Disconnect the four connectors.
2 Disconnect the three connectors.
6 Remove the two screws, and remove the inverter
unit.
7 Peel off the two UL tapes.
8 Remove the screw, and remove the Ray-catcher
unit.
4 Remove the two screws, and remove the CNX-217 board. +PS (3 X 6)
7-682-647-01Gold
+PS (3 X 6)7-682-647-01
Gold
+PS (3 X 6)7-682-647-01
Gold
Rem
oval procedure
17
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 22 –
FOR SAFETY
!• SPEAKER UNIT
1
UL tape
2Speaker bushing
Speaker unit
3
Attach the three UL tapes (1) to secure the harness and the flexible flat cable (LED) as shown in the picture below.
UL tape
Route the harness upper the guide of the LCD chassis assy.
1 Peel off the three UL tapes.
2 Remove the Speaker unit and the Speaker bushing together, and remove the Speaker bushing.
Rem
oval procedure
18
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 23 –
FOR SAFETY
!ª LEX-48 BOARD
1
LCD unit, LCD chassis assy, and others.
LEX-48 board
LEX-48 board
3
2
2
2
1 Remove the three screws.
3 Disengage the three detents, remove the LEX-48 board, and remove the Flexible flat cable (LED).
2 Disengage the fourteen detents, and remove the two Ground plates (Lower), one Ground plate (Upper), LCD unit, LCD chassis assy, and others.
Ground plate (Upper)
Ground plate (Lower)
Ground plate (Lower)
Detents
Flexible flat cable (LED)
Flexible flat cable (LED)
+PS (3 X 6)7-682-647-01
Gold
Rem
oval procedure
Give folding to flexible flat board
Detents
19
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 24 –
FOR SAFETY
@º LCD UNIT
Nickel cloth tapes
Nickel cloth tapes
1
1
3 4
1
1
Nickel cloth tape
LCD chassis assy
LCD unit
Harness (LCD)
Nickel cloth tape
Nickel cloth tapeUL tapes
UL tapes
2
2
Attach the tapes (1) as shown in the picture below.
1 Peel off the five nickel cloth tapes and the two UL tapes.
3 Remove the LCD unit from the LCD chassis with care not to give scar on the Harness.
4 Disconnect the Harness.
2 Remove the four screws.
+K (3 X 6)7-682-247-04
Silver
Rem
oval procedure
20
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 25 –
FOR SAFETY
@¡ DVD-RW, SLIMIDE BOARD-1
2
3
5
1
4
1 Disconnect the two connectors.
4 Turn over the finger (IDE) of copper foil in the direction of the arrow.
5 Remove the DVD-RW, Slimide board, and the Drive holder together in the direction of the arrow.
To next pageSlimide board
Finger (IDE)
DVD-RWDrive holder
2 Remove the four screws.
+PS (3 X 6)7-682-647-01
Gold
3 Remove the two screws.
+PS (3 X 4)7-682-645-01
Gold
Rem
oval procedure
2122
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 26 –
FOR SAFETY
@™ DVD-RW, SLIMIDE BOARD-2
Gasket (4X7)
Copper leaf sheet
Nickel cloth tapes
2
4
1
2
2
3
3
5
Attach the tapes (2), and the Gasket (4X7) as shown in the picture below.
2 Peel off the three Nickel cloth tapes, the Gasket (4X7), and the Copper leaf tape.
Copper leaf tape
Gasket (4X7)
Nickel cloth tape
Nickel cloth tape
1 Disconnect the Harness.
4 Remove the screw, and remove the IDE bracket.
IDE bracket
5 Disconnect the connector, and separate the DVD-RW and the Slimide board.
Slimide board
DVD-RW
3 Remove the four screws, and remove the Drive holder.
Drive holder
+P (2 X 2)7-627-853-07
Silver
+P (2 X 2)7-627-853-07
Silver
Rem
oval procedure
2122
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
DISASSEMBLY
– 27 –
FOR SAFETY
@£ ANL-41 BOARD
3
4
ANL-41 board, ANL shield
1
Copper leaf tape2
1 Peel off the Copper leaf tape, and disconnect the connector.
3 Remove the four screws.
4 Remove the ANL-41 board and the ANL shield together in the direction of the arrow, then separate them.
2 Remove the two connectors.
+PS (3 X 6)7-682-647-01
Gold
Rem
oval procedure
23
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
FRAMEHARNESS
– 28 –
FOR SAFETY
COMSCLEAR
Clear
Normal
1-2
2-3 Default
CMOSCLEAR1 2 3
ANL-42BOARD
MOTHER BOARD
HDD
CN4
USB
MICRO-PHONE
HEADPHONE
LINE IN
MODEM
PC CARDSLOT
i.LINK
IO PANEL
IO PANEL
USB
OPTICAL OUT
VIDEO IN
LINE IN LLINE IN R
S VIDEO IN
VHF/UHFANTENNA
NETWORK
PWCON1
CN
3C
N4
CN1
WHITE
RED
RED WHITE
CN4 CN5
CN2CN3
POWER
CO
N2 CON1
AC INPUT100V-120V
CN
1
CN
7
CN
3
J1
CN6CN5
CN1
IDE1
LVDS1
AM
P IF
1
RISER CON1PC12
CN4
CN2
J2
AUX1
PCI RISER1
MODEM1
1
1
1
DDR2
DDR1IO CONN1
IDE2
CHA_FAN1
DC FAN
CPU_FAN1
IDE1
MEMORY BOARD
CN5
IDE
HA
RN
ES
S (
IDE
HD
D)
ENX-20 BOARD
CNR (ASKEY)MODEM
SLIMIDE BOARD(SLIMIDE/C)
LEX-48LED/SW BOARD
ANL-41BOARD
INVERTER UNIT
IRDAUNIT
CNX-217 BOARD
RISER BOARD(CI)
HA
RN
ES
S (
AU
DIO
)
KEYBOARD UNIT
HARNESS (LCD)
POWER SUPPLY
HA
RN
ES
S (
RE
LAY
)
HARNESS (IDE CD/DVD)
HARNESS (INVERTER)
HA
RN
ES
S(A
UD
IO R
ELA
Y)
HA
RN
ES
S(A
UD
IO R
ELA
Y)
HARNESS(AUDIO VOLUME)
FPC(MS)
FPC(LED)
HA
RN
ES
S
(YU
AU
DIO
)
P3
P3
P1
P1
P2
P2
PO
WE
R
EX
TE
NT
ION
CA
BLE
POWER
CN1CN2
MEMORY BOARD
LCD UNIT
DVD-RWDrive
DC FAN WITH HEAT SINK
SIDE PANEL
MEMORY STICKSLOT
BRIGHTNESSDIAL
VOLUMEDIAL
SPEAKERUNIT R
SPEAKERUNIT L
CPU
3A
From board to connector (direct connection)
Harness (with connectors on both ends)
Harness (soldering on either end)
• Mother Board jumper setting.
When the mother board is replaced by the repair mother board, set the jumper switches to the default set up as shown below.
Don't touch the jumper switches while the main power is turned on.Be sure to turn off the power switch and disconnect the AC power cord from the wall outlet.
CAUTION
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
EXPLODED VIEW
– 29 –
FOR SAFETY
168
213
151
78
213
213
103
57
206125 206
213
134124
131
83
204215
171
86
41
213
27
62
85
100
204
137
204204
84
101
168
130
167
129
213213
11
12
210
176
123
139
213
207
204
82140
92
175
A
A
B
B
Front unit 1-2
Main unit
9981
213
213
213
93
167
213
1 REAR UNIT
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
EXPLODED VIEW
– 30 –
FOR SAFETY
102
54
55
207
207
135
207214
24
29
126
3
2
54
1 94
201
127213
207
155
98
128
164
154170
2 MAIN UNIT
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
EXPLODED VIEW
– 31 –
FOR SAFETY
72
A
BB
A
80
79213
112
21
205
212
205205
205
116
115
118119
205
211
117
20215
202
20213
95
209
61
58 56
161
53
165 156
26
52
153166
14197
169
166 96
205
14
Front unit 2
3 FRONT UNIT-1
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
EXPLODED VIEW
– 32 –
FOR SAFETY
73
113
23
2052551
74
77
59167
77173
71
203
73
113
75
205
205
205 2052228
135162
120
179
168 114
60168
168
111
122
168
136
120
152
179 203
91
205121
178168
121
76
172
173172
174
168
178
4 FRONT UNIT-2
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
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FOR SAFETY
• The parts listed here are for service, and therefore they may bedifferent from the parts shown in circuit diagrams or used in the set.
• # Parts/components that are available in the commercial market.
NOTE :
The components identified bymark 0 or dotted line with mark0 are critical for safety.Replace only with part numberspecified.
Les composants identifiés parune marque 0 sont critiquespour la sécurité.Ne les remplacer que par unepièce portant le numéro spécifié.
• The parts in the “Basic List” will be refer red to as the part list.The part order should be taken place based on the part numberin the list.
Basic List
• If the repair part in the “Basic List” was not available, refer to order the“Substitution List” if available.
Substitution List
PARTS LIST Basic ListRef.No. Part No. Description W500GN1
1 A-8115-564-A MOTHER BOARD (KO) ASSY (S) z
2 A-8114-081-A CPU (P4/2.66G/6S3) ASSY (S) z
3 1-787-038-11 FAN, DC (WITH HEATSINK) z
4 6-600-196-01 DDR 512MB (V826664K24SATG-C0) z
5 7-300-000-40 SILICON COMPOUND(G-765)90G z
11 A-8115-583-A HDD (S-U9/ST3160022A/160GB) ASSY (S) z
12 X-4626-160-1 HDD BRACKET ASSY z
13 1-796-728-11 DVD-RW/T-6012 z
14 X-4626-032-2 DRIVE ASSY, ESCUTCHEON (TO) z
15 4-673-940-01 HOLDER, DRIVE z
21 A-8068-053-A MOUNTED PWB, ANL-41 z
22 1-478-079-11 INVERTER UNIT z
23 1-477-558-21 RAY-CATCHER UNIT z
24 1-761-672-31 CNR(ASKEY) MODEM z
25 1-688-745-11 LED/SW BOARD LEX-48 z
26 1-761-699-11 SLIMIDE BOARD (SLIMIDE/C) z
27 A-8068-052-A MOUNTED PWB, ANL-42 z
28 1-688-746-11 CNX-217 BOARD z
29 A-8115-682-A MOUNTED PWB ENX-20 z
0 41 1-468-772-11 POWER, SWITCHING z
51 1-827-230-11 CABLE, FLEXIBLE FLAT (LED) z
52 1-827-231-11 CABLE, FLEXIBLE FLAT (MS) z
53 1-824-682-21 CABLE, POWER EXTENSION z
54 1-960-620-11 HARNESS (YU AUDIO) z
55 1-962-269-11 HARNESS (AUDIO) z
56 1-962-271-21 HARNESS (INVERTER) z
57 1-961-644-41 HARNESS (IDE HDD) z
58 1-961-645-51 HARNESS (IDE CD/DVD) z
59 1-962-268-11 HARNESS (LCD) z
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
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FOR SAFETY
Ref.No. Part No. Description W500GN1
60 1-962-267-21 HARNESS (RELAY) z
61 1-962-272-11 HARNESS (AUDIO VOLUME) z
62 1-962-270-11 HARNESS (AUDIO RELAY) z
71 A-8115-563-A LCD (AD/17.5/WXGA) ASSY (S) z
72 1-478-192-11 KEY BOARD UNIT (US) z
73 1-825-494-11 SPEAKER UNIT z
74 4-673-930-02 PANEL, FRONT z
75 A-8114-247-A COVER ASSY, FRONT z
76 X-4626-102-2 PANEL ASSY, TOP z
77 X-4626-103-1 PANEL ASSY, SIDE z
78 A-8115-841-A PANEL ASSY, REAR z
79 X-4625-943-2 COVER (LCD) ASSY, REAR z
80 4-673-932-01 PANEL, LEFT z
81 4-673-348-02 HINGE (COVER) z
82 4-673-342-02 MAIN (COVER) z
83 X-4626-028-1 STANDCOVER ASSY z
84 4-673-356-12 COVER (MAIN), REAR z
85 X-4625-876-2 TOP (COVER) ASSY z
86 X-4625-879-2 IO (PANEL) ASSY z
91 X-4625-944-3 CHASSIS ASSY, LCD z
92 4-673-341-02 MAINCHASSIS (STAY) z
93 A-8114-085-B MAIN CHASSIS ASSY z
94 X-4625-872-2 MB CHASSIS ASSY z
95 4-675-585-01 BRACKET, IDE z
96 4-676-628-01 SHIELD, ANL z
97 4-677-031-01 SHIELD, IDE z
98 4-673-355-01 BRACKET (KI) z
99 4-673-349-02 HINGECOVER SHIELD z
100 4-673-347-01 TOP (PANEL) (SHIELD) z
Ref.No. Part No. Description W500GN1
101 4-673-353-01 AMP BRACKET z
102 X-4625-873-2 RISER (CHASSIS) ASSY z
103 X-4626-124-1 HINGE COVER BRACKET ASSY z
111 1-400-485-11 CORE, FERRITE z
112 4-644-474-61 COVER, SCREW z
113 4-673-949-01 BUSHING, SPEAKER z
114 4-673-950-01 SHEET, INVERTOR z
115 4-674-865-01 HINGE, KEY BOARD z
116 4-674-866-01 DAMPER, KEY BOARD z
117 4-673-934-01 BRACKET, KEY BOARD z
118 4-673-945-01 BRACKET, DAMPER z
119 4-676-267-01 COVER, DAMPER z
120 4-676-626-02 PLATE (UPPER), GROUND z
121 4-676-627-01 PLATE (LOWER), GROUND z
122 X-4626-187-1 GRILLE ASSY, SPEAKER z
123 4-644-474-51 COVER, SCREW z
124 4-674-857-01 SHIELD (FINGER) z
125 4-673-357-01 HINGE (MAIN) z
126 1-761-697-11 RISER BOARD (CI) z
127 1-787-023-11 FAN, DC z
128 4-640-554-01 CABLE CLAMP z
129 4-675-784-01 DUCT (L) z
130 4-676-269-01 DUCT (R) z
# 131 4-675-694-01 FOOT (STANDCOVER) z
# 134 4-673-512-01 FOOT z
135 4-662-796-01 CLIP, COACHING z
136 4-663-159-02 TAPE, LCD HARNESS PROTECTION z
137 4-677-410-01 PRT (SHEET) z
139 4-677-418-01 DUCT (REAR COVER) z
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
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FOR SAFETY
Ref.No. Part No. Description W500GN1
140 4-677-464-01 SHEET, MAINCOVER PROTECTION z
141 4-677-496-01 FINGER (IDE) z
151 4-669-770-11 GASKET 3X9 z
152 4-669-791-01 GASKET (6X6) z
153 4-669-791-31 GASKET (6X6) z
154 4-677-316-01 GASKET (2X5) z
155 4-677-317-01 GASKET(4X7) z
156 4-677-317-11 GASKET(4X7) z
161 4-663-104-01 TAPE, NICKEL CLOTH z
162 4-663-104-21 TAPE, NICKEL CLOTH z
164 4-663-105-11 TAPE, COPPER LEAF z
165 4-677-412-01 TAPE, COPPER LEAF z
166 4-677-412-11 TAPE, COPPER LEAF z
167 4-663-151-01 TAPE (25X40), GLASS z
168 4-676-734-01 TAPE, UL z
169 4-676-734-11 TAPE, UL z
170 4-677-660-01 PROTECTION SHEET, MODEM z
171 4-649-870-11 LABEL (ETHER), CAUTION z
172 4-675-581-01 TAPE (TOP PANEL), DOUBLE STICK z
173 4-675-582-01 TAPE (SIDE PANEL),DOUBLE STICK z
174 4-677-029-01 TAPE(SPEAKER GRILL), DOUBLE ST z
175 4-678-288-01 BRACKET, MEMORY PROTECTION z
176 4-663-156-21 TAPE (TOP-BOTTOM), NI CLOTH z
178 4-663-159-11 TAPE, LCD HARNESS PROTECTION z
179 4-677-318-11 TAPE, NI CLOTH z
201 4-675-008-01 SCREW, CROSS (HOLE) PLATE z
202 7-627-853-07 PRECISION SCREW +P 2X2 TYPE 3 z
203 7-682-247-04 SCREW +K 3X6 z
204 7-682-547-04 SCREW +B 3X6 z
Ref.No. Part No. Description W500GN1
205 7-682-647-01 SCREW +PS 3X6 z
206 7-682-659-01 SCREW +PS 4X5 z
207 7-682-947-01 SCREW +PSW 3X6 z
209 3-081-229-01 SCREW (M3X5) z
210 4-645-944-01 SCREW (SW) (NO.6-32UNC) z
211 4-677-452-01 SCREW, PHW3X16 z
212 7-682-645-01 SCREW +PS 3X4 z
213 7-682-547-09 SCREW +B 3X6 z
214 7-682-946-01 SCREW +PSW 3X5 z
215 7-682-248-04 SCREW +K 3X8 z
PARTS LISTEXPLODED VIEWFLAMEHARNESSDISASSEMBLYTOP
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FOR SAFETY
Substitution List
Assessories & Packing Materials ListRef.No. Part No. Description W500GN1
# 0 301 1-777-786-12 CORD, AC z
# 302 1-827-426-11 CORD, CONNECTION (F TYPE RF) z
# 303 1-796-510-31 MOUSE (USB) z
# 304 1-783-801-32 CORD, CONNECTION z
# 305 1-477-900-11 REMOTE COMMANDER z
# 0 4-678-177-11 QUICK START z
Ref.No. Part No. Description W500GN1
2 A-8112-348-A CPU (P4/2.66G/6DX) ASSY (S) z
A-8117-387-A CPU (P4/2.66G/6PE) ASSY (S) z
4 6-600-192-01 DDR 512MB (HYS64D64320GU-6-B) z
6-600-201-01 DDR 512MB (MT16VDDT6464AG-335C4) z
11 A-8115-575-A HDD (SA-V80/SV1604N/160GB) ASSY (S) z
71 A-8117-624-A LCD (AD/17.5/WXGA) ASSY (S) z