PRUEBA Eng Auto Performance and Durability Improvement

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Transcript of PRUEBA Eng Auto Performance and Durability Improvement

Toyota Supports ASE Certification Page 1 of 3

EL

004-03

Title:

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’02 – ’03 Camry

Technical ServiceBULLETIN

March 21, 2003

Some 2002 – 2003 model year Camry owners may experience a condition where theblower volume gradually decreases after about 1-1/2 hours of driving. It has beendetermined that, in hot high humidity conditions, the A/C system evaporator is freezingover, blocking the airflow path. There may be some instances where this condition mayaffect the A/C compressor and clutch assembly. An in–line thermistor resistor harness isnow available to correct this concern.

� 2002 – 2003 model year Camry vehicles produced before the VINs shown below.

PLANT STARTING VIN

TMC JTDBE3#K#30187351JTDBE3#K#30118354

TMMK

4T1BF3#K#3U0400184T1BF3#K#3U5470494T1BE3#K#3U1461514T1BE3#K#3U668355

PREVIOUSPART NUMBER

CURRENT PARTNUMBER

PART NAME ENGINE MODEL QTY

88648–33120*1 Air Conditioner Wire – 1

88320–33160 TMC V6

88320–48080Compressor Assembly

TMC L41

88320–07090Compressor Assembly

TMMK V61

N/A 88320–06080 TMMK L4

88410–33120 TMC V6

88410–42040Magnetic Clutch

TMC L41

88410–33120Magnetic Clutch

TMMK V61

88410–42040 TMMK L4

*1 Air Conditioner Wire 88648–33120 includes a wire with register, a silencer sheet and a clamp band.

OP CODE DESCRIPTION TIME OFP T1 T2

AC2004 A/C Wire Installation 0.588501 07020

87 99

AC2005 Compressor With Magnetic Clutch 1.888501–07020

95 99

Applicable Warranty*:This repair is covered under the Toyota Comprehensive Warranty. This warranty is ineffect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’sin-service date.

* Warranty application is limited to correction of a problem based upon a customer’s specific complaint.

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Introduction

ApplicableVehicles

ProductionChange

Information

PartsInformation

WarrantyInformation

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003

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1. Compressor and Magnetic Clutch On–Vehicle Inspection.

A. Start the engine.

B. Inspect the compressor for a metallic rattle sound.

a. Check if there is a metallic rattle sound from the compressor when the A/Cswitch is on.

b. If a metallic rattle sound is heard, replace the compressor assembly. Please follow the instructions in the repair manual for compressor removaland replacement:

� V6 engine: page 55–50� L4 engine: page 55–57

C. Inspect magnetic clutch condition.

a. Check the magnetic clutch for signs of overheating.

b. If there are signs of overheating, replace the magnetic clutch.

2. Install Air Conditioner Wire.

A. Remove instrument panel undercover sub–assembly No. 1, glovecompartment door pad,instrument panel sub–assemblylower and heater to foot ductNo. 1.

B. Remove the cooler thermistorconnector from the blower unit.

NOTE:The cooler thermistor connector isclipped into the hole on the blowerunit.

RepairProcedure

A/C PERFORMANCE & DURABILITY IMPROVEMENT – EL004-03 March 21, 2003

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C. Disconnect the connectors andinstall the air conditioner wire.

D. Wrap the connector with thesilencer sheet.

E. Install the air conditioner wireclamp into the hole on the blowerunit.

F. Tie the connector onto the bodywire harness with clamp band.

G. Install the heater to foot ductNo. 1, instrument panelsub–assembly lower, glovecompartment door pad, andinstrument panel under coversub–assembly No. 1.

RepairProcedure(Continued)

Silencer Sheet