RAIL COACH FACTORY KAPURTHALA

PRODUCT GALLERY

Procurement from Trade RCF procures over 1500 types of components including raw materials and finished products from trade every

year Annual Procurement is more than 2000 Crores Procurement is done through E-tendering System by Limited, Open and Global tenders

Major Categories of items Sheet Metal Fabrications- Steel, Stainless Steel, Corten Steel Aluminium- Extrusions, Pipes, Fittings, Fabrication, Casting Castings- Spheroidal Grey Cast Iron (SGCI), Steel Forgings FRP Glass & Mirror Raw Materials - SS, Steel & Aluminium Rubber Metal Bonded Rubber profiles and hoses Fleet Graphics & Stickers including Braille Injection moulded Paints Composites– HPL, Honeycomb, Sound insulating board etc. Technology items – Vacuum Evacuation System, Fire & Smoke detection system, fire suppression system, CCTV

etc.

For requirement of detailed drawings of above following may be contacted please Contact Details

Mechanical items Electrical Items Dy CME/Design SME/D&D Dy CEE/D&D designrcf08@gmail.com developmentrcf@gmail.com dyceednd@gmail.com 97792746072 9779241451 9779241313 For Detailed Specification and Standard technical requirement https://rcf.indianrailways.gov.in/view_section.jsp?lang=0&id=0,298,562,603

Sheet Metal Fabrications- Steel, Stainless Steel,

Corten Steel

Stainless Steel Endwall

Material – Ferritic steel Fabrication Qty/Coach - 2 Approx. Annual Requirement – 3200 Cost – ₹80,000 to ₹90,000 Mandatory requirement – Infrastructure as per RCF Spec. no. MDTS 21332 (Latest)

Stainless Steel Water Tanks- 3 Types 2x685 liltres capacity

Annual Requirement – 1000 Appx Rate – ₹1.65 lakhs

450 litres capacity Annual Requirement – 1000 Appx Rate – ₹70,000

30 liters - 33612742 Annual Requirement – 4000 Appx Rate – ₹8600

Mandatory requirement – Infrastructure as per RCF Spec. no. MDTS - 93 (Latest)

FIAT Bogie Frame Qty/Coach - 2 Annual Reqmnt- 2000 Rate – ₹2.3 to ₹2.5 Lakhs Mandatory requirement – Infrastructure as per

MDTS-213 (Latest)

Fully Assembled FIAT Bogie Mandatory requirement – Infrastructure as per

MDTS-20318 (Latest) Qty/Coach - 2 Annual Reqmnt- 1000 Rate – ₹19 lakhs

Front Part Material – Corten Steel Annual Requirement- 1500 Rate – ₹2.50 lakhs Mandatory requirement – Infrastructure as per

MDTS 21320 (Latest)

Retention Tank Material: SS 316LN Rate : ₹70,000 Annual requirement – 4000 Mandatory requirement – Infrastructure as per

RCF Spec. no. MDTS - 26001 (Latest)

Roof Assembly Material: Austenitic Stainless Steel Rate : ₹4.5 lakhs Annual requirement – 1500 Mandatory requirement – Infrastructure as per

RCF Spec. no. MDTS – 21323 (Latest)

Side Wall Assembly Material: 409M Rate : ₹4.5 to ₹5.0 lakhs Annual requirement – 1500 Mandatory requirement – Infrastructure as per

RCF Spec. no. MDTS – 21327 (Latest)

Seats & Berths

Fabricated product made with steel frame, compreg plywood, Cushion and upholstery

Rate – ₹2 to ₹4 Lakhs Requirement – 1500 coach sets

Honeycomb Partition

Honeycomb Partitions Composition – Sandwich construction of

aluminium honeycomb and HPL sheet Spec – MDTS-97 (Latest) Rate – ₹2.0 to ₹2.5 Lakhs / coach set Requirement – 1100 coach sets

FRP Items

Pre-assembled FRP Lavatory module

Spec- MDTS-214 (Latest) Appx Rate – ₹5.5 Lakhs/coach Annual requirement- 1200 Mandatory requirement – Infrastructure as per RCF Spec. no. MDTS - 133 (latest)

FRP Side & Ceiling Panels Side panels rate – ₹1.10 lakhs/coach set Ceiling panels rate – ₹2.50 lakhs/coach set Annual requirement - 1200 Mandatory requirement - Infrastructure as per

RCF Spec. no. MDTS - 133 (Latest)

Forgings

TRACTION CENTER Type – Forging and machining Approx. Weight – 25 Kgs Rate - ₹6,400 Annual requirement- 2000 Mandatory requirement –In-house forging and

machining facilities

ANTI ROLL BAR FORK Type – Forging and machining Approx. Weight – 13.96 Kgs Rate - ₹4700 Annual requirement - 4000 Mandatory requirement – In-house forging and

machining facilities

ANTI ROLL BAR Type – Forging and machining Approx. Weight – 32.4 Kgs Rate - ₹6200 Annual requirement- 2000 Mandatory requirement – In-house forging and

machining facilities

CASTINGS

Centering Discs (3 Types) Material : SGCI (2) & Steel casting (1) Rate – ₹1100 to ₹6000 Annual Requirement – 20000

Brake Support Material : Steel Casting Weight – 19.8 Kgs Rate – ₹6000 Annual Requirement - 6000

Rubber Metal Bonded

Axle Box Pivot Bush

Qty/Coach= 08 Drg. No. 1247488 Mandatory Requirement-

T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS-148 Rev.01

Technical Requirement Pressing load: 11 to 19 Ton Radial siffness: 32 – 48 kN/mm Axial stiffness: 4.0 kN/mm Material: inner shaft IS:1875-92 class 1A Outer sleeve IS:1161-98 HFS-YST-240 Rubber: Natural rubber

Ball Joint Roll Link

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122

Rev.03, MDTS-148 Rev.01

Technical Requirement Pressing load: 3.5 to 5 Ton Avg.radial stiffness between 0 to 1700 Kg= 4280 Kg/mm Axial stiffness: Load 1000Kg, def. 1.7 to 2.6mm Torsional stiffness ≤ 6600 Kgmm/degree Torque at 15 ˚≤ 99 Kgm Cardanic stiffness: ≤ 4600 Kgmm/degree Torque at 10 ˚≤ 46 Kgm Material of both metallic parts: IS: 1875. Class-IV Rubber: Natural rubber

Traction Center Elastic Joint

Qty/Coach= 02 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement-

T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS-148 Rev.01

Technical Requirement Pressing load: 7 to 11 Ton Radial stiffness: 10000Kg/mm± 20% Axial stiffness: Load 2000Kg, def 5.8±20% Material: Outer & inner sleeve IS:1161-98 HFS-YST-240 Rubber: Natural rubber

Ball Joint Traction Lever

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement-

T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS-148 Rev.01

Technical Requirement Pressing load: 4 to 8 Ton Radial stiffness: load 600Kg,def 5.1 to 6.9 Material: Outer sleeve & inner shaft -IS:1161-98 HFS-YST-240 Rubber: Natural rubber

Lateral Bump Stop

Qty/Coach= 04 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS148 Rev.01

Technical Requirement Vertical stiffness: Load: 500Kg def 15.5 to 18.5mm Load: 2000Kg def 28.5 to 34.5mm Material: Both parts IS:1875-92 class 1A Rubber: Natural rubber

Rubber Spring

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS148 Rev.01

Stiffness: Load 8kN, def.51 to 69mm Material: Metal part: IS:1570 part-III-79, 11C10S25 Rubber: Natural rubber

Pad for longitudinal bump

stop

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS148 Rev.01

Technical Requirement Stiffness: Load 200kN, def 7.7±10% Material: Metal part: IS:2062-99 Fe410 WC Rubber: Natural rubber

Primary Vertical Bump Stop

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS148 Rev.01

Technical Requirement Stiffness:2.9 kN/mm±12% Material: Metal part: IS:2062-99 Fe410 WC Screw: IS:1875-92 class 2A Rubber: Natural rubber Spring rate:

Pad for Primary Suspension

Qty/Coach= 08 Drg. No. C53973 REB BRED 8416 Ver. 03R Mandatory Requirement- T.S 17.359 100 03,T.S 17.617 100 02, MDTS-122 Rev.03, MDTS148 Rev.01 Technical Requirement

Stiffness:13.8± 12% kN/mm Material: Metal part: IS:2062-99 Fe410 WC Rubber: Natural rubber Spring rate:

PRODUCT GALLERY ELECTRICAL

Major Categories of items Electrical:

• Transformer 60 kVA, 9 kVA, 5 kVA • Capacitor Bank • Feeder Junction Box • Battery Fuse Box • Double Inlet Centrifugal Blower Assembly • Monoblock Pump Assembly

Electronics: • Starter Battery Charger • LED Light Fittings

Casting: • Wheel Set Earthing Device

Transformer 60 kVA Enclosure – Stainless Steel Enclosure, IP67 Technical Detail – 750/415V, 3-ph, 50 Hz, Star-Star, Dry type, Air- cooled, Power

distribution transformer Winding – Super enamelled Copper winding Weight – 450 KGS (Underslung mounted) Qty/Coach – 01 nos. (AC Coach) Approx. Annual Requirement – 710 nos. Cost (Approx.) – ₹1,91,253/- Mandatory requirement – Compliance to RDSO Specification no. RDSO/PE/SPEC/AC/

0080 (latest)

Transformer 9 kVA Enclosure – Stainless Steel Enclosure, IP67 Technical Detail – 750/415/190V, 3-ph, 50 Hz, Star-Star-Star, Dry type, Air-cooled, Power

distribution transformer Winding – Super enamelled Copper winding Weight – 200 KGS (Underslung mounted) Qty/Coach – 01 nos. (Non-AC Coach) Approx. Annual Requirement – 1100 nos. Cost (Approx.) – ₹99,008/- Mandatory requirement – Compliance to RDSO Specification no. RDSO/PE/SPEC/TL/

0158 (latest)

Transformer 5 kVA Enclosure – Stainless Steel Enclosure, IP67 Technical Detail – 415/190 V, 3-ph, 50 Hz, Delta-Star, Dry type, Air-cooled, Power

distribution transformer Winding – Super enamelled Copper winding Weight – 150 KGS (Underslung mounted) Qty/Coach – 01 nos. (AC Coach) Approx. Annual Requirement – 580 nos. Cost (Approx.) – ₹36,090/- Mandatory requirement – Compliance to RCF Specification no. EDTS-366 (latest)

Capacitor Bank Enclosure – Stainless Steel Enclosure Capacitor – Aluminium body metalized Polypropylene gas filled rated at 480V,

50Hz Weight – 40 KGS (Underslung mounted) Qty/Coach – 01 nos. Approx. Annual Requirement – 560 nos. Cost (Approx.) – ₹22,710/- Mandatory requirement – Compliance to RCF Doc. No. EDML-130 (latest)

Feeder Junction Box Enclosure –Stainless Steel Enclosure with 630A rated Connectors , IP65 Technical Detail – Used for Feeder supply extension from Power car to Coaches Qty/Coach – 01 set Approx. Annual Requirement – 1200 set Cost (Approx.) – ₹88,536/- Mandatory requirement – Compliance to RCF Specification no. EDTS-328 (latest)

Battery Fuse Box Enclosure –Stainless Steel Enclosure & Switchgear as per BOM Qty/Coach – 02 nos. Approx. Annual Requirement – 3400 nos. Cost (Approx.) – ₹7350/- Mandatory requirement –

Compliance to RCF Drg. No. LW71001 & LW71002 (latest)

Double Inlet Centrifugal Blower Assembly Scroll Housing – Galvanized Steel Sheet Enclosure, IP-44 Technical Detail – 3-ph, 415V, 200W, 50 Hz Centrifugal fan Impeller – Galvanized Steel Sheet Curved Impeller Motor – As per IS:2312 Sweep – 133 & 180 mm CMH – 625 at 1500 RPM Qty/Coach – 02 nos. (AC Coach) Approx. Annual Requirement – 675 nos. Cost (Approx.) – ₹9270/- Mandatory requirement – Compliance to RCF Spec. No. EDTS-331 (latest)

Double Inlet Centrifugal Blower Assembly Scroll Housing – Galvanized Steel Sheet Enclosure IP-44 Technical Detail – 1-ph, 110V, 190W, 50 Hz Centrifugal fan Impeller – Galvanized Steel Sheet Curved impeller Motor – 1-ph, 110V, 190W Sweep – 133 mm CMH – 810 at 1150 RPM Qty/Coach – 02 nos. (Non-AC Coach) Approx. Annual Requirement – 1280 nos. Cost (Approx.) – ₹10,060/- Mandatory requirement – Compliance to RCF Spec. No. EDTS-313 (latest)

Monoblock Pump Assembly Material – Painted Steel Frame & 3-ph Pump assembly Technical Detail – 3-ph, 415V, 50Hz, Self Priming Monoblock pump set with

controller for switching at regular intervals Qty/Coach – 01 nos. Approx. Annual Requirement – 1025 nos. Cost (Approx.) – ₹20,500/- Mandatory requirement – Compliance to RCF Spec. No. EDTS-186 (latest)

Starter Battery Charger Material – Powder Coated CRCA Enclosure Technical Detail – Used for charging 290Ah,

24V battery set. IGBT/SCR based circuit Qty/Coach – 02 nos. Approx. Annual Requirement – 60 nos. Cost (Approx.) – ₹31,920/- Mandatory requirement – Compliance to RCF Specification No. EDTS-106 (latest)

LED Light Fittings Housing – Deep Drawn housing of 1.0mm steel sheet with powder coating LED array of approved make For glare free light LED chamber is enclosed with Fire retardant Diffuser of UL94 V0

grade Qty/Coach – 01 coach set Approx. Annual Requirement – 1600 set Cost – ₹1450/- to ₹12100/- Mandatory requirement – Compliance to RDSO Specification No. RDSO/PE/SPEC/TL/

0091 (latest)

Wheel Set Earthing Device Material – Die-Cast Aluminium Body & Brass Housing with Carbon brushes and

Resistor 0.1Ω Functional Requirement – To prevent flow of flow of return current through

axle bearing & likely damage. Qty/Coach – 02 set Approx. Annual Requirement – 3070 nos. Cost (Approx.) – ₹26,410/- Mandatory requirement – Compliance to RCF Specification No. EDTS-101 (latest)