Post on 25-Jul-2015
Cisco Confidential 1C97-731884-00 © 2014 Cisco and/or its affiliates. All rights reserved.
1
I need helpcapturing knowledgefor my transitioning workforce
I need to achieve
real time visibility
How can
innovationdriveprofits?
I need toimprove
productquality
How do Iimproveworkforceproductivity?
How can I
reduce downtime?
How can Iintroduce newproducts faster?
How do I achieve
sustainability?
How can I better manage my
global supplychain?
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Stanley Black and Decker
Get better transparency of real-time production to schedule
Dissect why actual labor costs exceeding standard costs
Need to understand effects of shift changes
Gain better visibility to real-time OEE
Leverage Cisco WiFi in the plant Combine with AeroScout RFID tags Integrate RFID Tags to PLC to
Quality Scale
ResultsChallenge Solution:
“With the help of the Cisco and AeroScout Industrial solution, we are on our way toward realizing our vision of a virtual warehouse and fully connected factory, with complete visibility and traceability.”
-Gary Frederick, CIO Industrial Division, Stanley
Toolmaker improves operations with IoT
External
24% in OEE improvement in router tool line
Reduced labeling error rate by 16%
Improved labor utilization from 80 to 92%
Reduced inventory holding costs by 10%
Customer Validated Bus. Outcomes
Cisco Confidential 5C97-731884-00 © 2014 Cisco and/or its affiliates. All rights reserved.
Harley-Davidson Retooling for High Productivity and Flexibility with IoE
Harley-Davidson moved to reduce costs and increase efficiencies
Hundreds of motorcycles built each shift, with low cycle time per operation
Manufacturing complexity with 1200 different configurations
Deploy Allen-Bradley Stratix 8000 Series Switches
Rockwell Automation I/O, power supply, programmable controllers, and complete suite of solutions
Deploy Cisco Unified Wireless
Deploy Visual Manufacturing
An end-to-end Converged Plantwide Ethernet Architecture that enabled Harley-Davidson to achieve its goals of world-class manufacturing
Factory automation and digital media solutions increased flexibility to quickly increase or cut production
ResultsChallenge Solution
“What used to take hours or days to triage and troubleshoot problems now takes seconds.”
David GutshallInfrastructure Design Manager, Harley-Davidson Motor Company
Customer Validated Bus. Outcomes
External
Cisco Confidential 6C97-731884-00 © 2014 Cisco and/or its affiliates. All rights reserved.
Sub-Zero Wolf
Meet launch schedule for 60 new products
Adhere to stringent quality requirements and manage issues from new supply-chain partners
Increase staff productivity time and collaboration while reducing travel and costs (engineering was not in same location as manufacturing
Integrated manufacturing mobile video capabilities into daily workflows and processes
Upgraded wireless networks to support mobile devices and video streaming and conferencing within manufacturing facilities
Integrated solution into existing video infrastructure and tools
ResultsChallenge Solution:
“With this solution, we found a way to see and discuss very detailed video and images from afar in a highly secure manner. We are now using video collaboration on a daily basis to finalize designs, correct production line issues, work with suppliers, and train installers and servicers.” -Paul Sikir
VP of Engineering
Premium Appliance Manufacturer Innovates with IoE
External
Shaved 10-20% off new product introduction cycle time
Estimated internal savings in downtime costs of $2,500 per production line per hour through faster resolution of design or manufacturing issues.
For one project, Sub-Zero estimates an annual travel savings of more than $40,000.
Over $100,000 savings in field testing costs.
Customer Validated Bus. Outcomes