Post on 27-Oct-2014
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Introduction to BASF – The Chemical Company
We create chemistry
BASF – The Chemical CompanyWe create chemistry for a sustainable future
BASF – Badische Anilin und Soda Fabrik
Our chemicals are used in almost all industries
We combine economic success, social responsibility and environmental protection.
Sales 2011: €73,497 million
EBIT 2011: €8,586 million
Employees (as of December 31, 2011): 111,141
In 2011, BASF filed for around 1,050 new patents worldwide
6 Verbund sites and around 370 production sites
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Platzhalter für Bild
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Our strategic framework
PURPOSE
STRATEGICPRINCIPLES
VALUES
We create chemistry for a sustainable future
Creative Open Responsible Entrepreneurial
We add value as one company.
We innovate to make our customers more successful.
We drive sustainable solutions.
We form the best team.
Strong tradition
1865 1900 1925 1950 1975 2000 2005 2010
THE AGE OF DYES
FOUNDING OF BASF
THE AGE OF FERTILIZERS
NEW HIGH-PRESSURE SYNTHESES
NEW BEGINNING AND PLASTICS AGE
BECOMING A TRANSNATIONAL COMPANY
2011
WITH SUSTAINABILITYINTO THE NEW MILLENIUM
COGNISACQUISITION
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BASF worldwideSites
Regional centers Selected production sites Verbund sites Most important research sites
Florham Park
Antwerp
FreeportGeismar
Hong Kong
Singapur
Nanjing
Kuantan
Ludwigshafen
Structure of BASF’s segments
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Chemicals Plastics Performance Products
Functional Solutions
AgriculturalSolutions Oil & Gas
Inorganics
Petrochemicals
Intermediates
PerformancePolymers
Polyurethanes
Dispersions & Pigments
Care Chemicals
Nutrition & Health
Paper Chemicals
PerformanceChemicals
Catalysts
ConstructionChemicals
Coatings
Crop Protection Exploration & Production
Natural Gas Trading
BASF as the world’s most admired company
BASF in Indonesia
BASF in Indonesia
Established : 1976, production started 1977
Employees : + 610
BASF sales in
Indonesia 2011 : Approx € 450 mio
Head office : Plaza GRI, 11th Floor
Jl. H.R. Rasuna Said Blok X2/1
Jakarta 12950
Cengkareng Site Merak Site
CikarangSite Cimanggis Site
Head Office or Plant Rep Office Field Rep. Location
BASF throughout Indonesia
1 Head Office, 4 Plants, 2 Representative Offices,and Field Representative Locations throughout Indonesia
1 Head Office, 4 Plants, 2 Representative Offices,and Field Representative Locations throughout Indonesia
PT BASF Indonesia Certification
ISO 9001: 1994 Certification
about xxxx
ISO 9001: 2001 Certification
about xxxx
ISO 14000 Certification
about xxxx
We innovate to make our customersmore successful
Decorative Coating Seminar, 22 June 2010
National Mass Spray, 8 Aug 2008 Indonesia Cosmetics Ingredients, 18 – 20 May 2010
Seminar on Fortification of Cooking Oil with Vit. A, 21 Apr 2009
We drive sustainable solutions
Governor of DKI Jakarta awarded PT BASF Indonesia a Good Predicate Company in environmental management
BASF won Golden Award during the Responsible Care® Award 2009 held by
Indonesia National Committee for Responsible Care®.
Domestic waste segregation and transportation to waste recycling facility.
Food Ingredients Asia, 29 Sep – 1 Oct 2010 Indonesia International Auto Parts, Accessories and Equip Exhibition 2011, 23 – 26 March 2011
Our Corporate Social Responsibility Activities
Inauguration of BASF Tsunami Projects in Banda Aceh and Nias, July 2008
BASF Kids’ Lab - introducing chemistry through hands on experiment for children.
Handover ceremony of School Inauguration in Nan Sabaris, West Sumatera
Annual scholarships & “Go to School with BASF” program for students around
Cengkareng Site
Donations to Japan Tsunami Victim via Red Cross Indonesia
PT BASF Indonesia Merak Site
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BASF IndonesiaBASF Indonesia
Merak Site at a GlanceMerak Site at a Glance
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Merak site
PT BASF Indonesia, Merak Site
Styrene Supplier
Next BD Supplier
IK Customer
PD Customer
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Chemical Complex Merak,Bojonegara Area
Serang
Merak
Cilegon
Bojonegara
To JKT
Styron (SB latex, Polystyrene)
Toll road
Local road
Railw
ay
Anyer
Suralaya power station
New harbor
Amoco (PTA)
Chandra Asli( Em,Pm,PE,PP,EB)Tripolyta ( PP )Arco chem ( PU )
Dover ( Formalin) Statomer (PVC)
Mitsubishi Chemical ( PTA,PE )
Krakatau Steel
Cabot (Carbon blk )
UIC ( Alkyl benzene)
Satomo (VCM, PVC)Ferry port
Sulfindo (NaOH,HCL,Cl2)
Chandra Asri,SMI (EB,SM)Polychem (PS)
GT Petrochemical (SBR,PB)Cabot (Carbon Black)
Arbe (ABS,Exp PS,SAN)
Gajah Tunggal (SBR)
PT BASF Indonesia (Empty Land)
PT BASF Indonesia
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Merak Site History
Ciba BASF
Established in 1993 between Rhone Poulenc SA (60%) & PT AKR (40%) Rhodia became 100% Shareholders as of Aug. 14, 1998 Raisio Chemical became 100% shareholders as of Aug.1, 2002 Ciba Specialty Chemicals became 100% shareholder as of June 2, 2004 Legal integration to BASF, 1 April 2010
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PT BASF IndonesiaMerak Site Organization Chart
Total EP Headcounts : 52Total Leased Personnel: 18
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Process Flow DiagramTwo Lines : Capacity 2012 = 52 ktpa
TDDM5 m3
Butadiene
2500 m3
200 m3
Styrene
Acrylic acid30 m3
R-1Catalyst S-1
WaterOther Chemical
Steam
Cooling System
Reactor 1Volume: 32 MT
Catalyst
WaterAdditives
WaterAdditives
DT-1
Steam air
Day Tank 1Volume: 40 MT
WaterSweko: 100 microns
Storage TanksVolume: 2600 T11 tanks cap: 100T3 tanks cap: 200 T3 tanks cap : 300 T
Stripper 1Volume: 34 MT
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Merak Site at a Glance
Plant Capacity: 52 KT/aProduct: XSB Latex Styronal gradesProduct Appication: Paper Coating
Main customers: APP
S134 m3
R132 m3
DT140 m3
S234 m3
R232 m3
DT440 m3
Butadiene2500 m3
Styrene200 m3
Acrylic Acid
30 m3
Caustic soda 48%
25 m3
RAW MATERIAL STORAGE TANKS
10 Products for Paper
-TDDM in 5 m3 tank, coming in drum-Other raw materials (Initiators, Emulsifiers,, Malto, etc.) as bags or drums/container by truckTotal capacity warehouse RM:320 MTTotal capacity warehouse FG:80MT
LATEX200 m3LATEX
200 m3
LATEX100 m3
LATEX100 m3LAEX
100 m3
11 x 100 m3
LATEX200 m3
3 x 300 m3
3 x 200 m3
LATEX300 m3LATEX
300 m3LATEX300 m3
Latex -1
Latex-2
LATEX100 m3LATEX
100 m3
PRODUCTION PLANT STORAGE TANK
20 m3
20 m3
12 m3
LATEX100 m3
LATEX100 m3LATEX
100 m3LATEX100 m3LATEX
100 m3LATEX100 m3
TOTAL STORAGE CAPACITY = 2600 m3
EP Merak Site Supply Chain
Merak Output(2009-2015)
Capacity expansion 2010 - 11 : improvement and repair of plant equipment : increased OEE = + 15% capacity improvement
Capacity expansion 2013 : PSA/SA (including premix = Cycle time improvement) +20%
& SIS Heat Balance + 8% capacity improvement
Option potential to swing in ED , XSB (5 ktpa) to Merak to reduce BD risk in Jakarta
Demand = Total Indonesia and ASEAN : Currently supplied by Merak and Cengkareng
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Where is BASF?
Where is BASF?
• In the duck: we have Hexamol DINCH that makes PVC toys safe for your baby.
• In the baby: food with Vitamin A & DHA helps your children play, learn and develop healthily and inteligently.
Where is BASF?
• In the apple tree: our Regalis is used to improve
quality and yield of apple trees.
• In the father & child: daily intake of Vitamin C protects
your family from cold and bring happines to life.
Where is BASF?
• In the plastic bag: plastic bags made with Ecoflex is biodegradable, making them more friendly to the environment.
• On the dress: Sokalan is a dye transfer inhibitor in detergent that stops color clothing from staining other laundries during wash, making white whitier and color brighter.
Where is BASF?
• On the car surface: our Liquid Metal Bascoat gives your car a silk
texture and attractive liquid silver metalic appearance.
• On the car surface: our Scratch Resistance Coatings can help
make your car stay shiny for much longer.
Where is BASF?
• On the hair: the Luviflex silk in the hairsprays makes your hair soft and silky smooth.
• On the face: the color cosmetics and personal care products with our RefleckTM Multidimensions provide a shimmering and sparkling effects.
Where is BASF?
• In the paint: Acronal ECO is low odor and can greatly improve indoor air quality during and after
painting.
• In the wall: Micronal PCM ensures intelligent temperature management for perfect room
condition.
At BASFwe don’t just make chemicals,
we create chemistry