Post on 15-Mar-2020
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Pre Feasibility Report
For
M/s Om Smelters & Rollers Pvt. Ltd. (Mini Steel Plant)
At Village Bharthari, Tehsil Chinor, Distt. Gwalior
(M.P.)
Project Proponent M/s Om Smelters & Rollers Pvt. Ltd.
Prem Prakash Sadan, Behind Radhika Mandapam, Gwalior Road, Jhansi (U.P.)
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Contents
S. No. Item Page No.
1. Executive Summary 1
2 Introduction of Project/ Background information 3
3 Project Description 5
4 Site Analysis 10
5 Planning Brief 12
6 Proposed infrastructure 14
7 Rehabilitation & Resettlement (R&R) Plan 15
8 Project Schedule & Cost Estimates 16
9 Analysis of Proposal 16
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PRE FEASIBILITY REPORT 1.0 Executive Summary
M/s Om Smelters & Rollers Pvt. Ltd. is registered company under the company acts having
their registered office at Prem Prakash Sadan, Behind Radhika Mandapam, Gwalior Road,
Jhansi (U.P.) The Company is engaged in production and trading of MS steel products. The
firm is controlled by its Board of Directors. The Project is located at Khasra No. 251, 274/2,
274/3, 283, 284, 285, 287/1, at Village Bharthari, Tehsil Chinor, Distt. Gwalior in Madhya
Pradesh. The area of project is 57060 sqm.
1.1 Salient features of the project
S. No. Particulars Details
1 Location Khasra No. 251, 274/2, 274/3, 283, 284,
285, 287/1, Village- Bharthari
1 Latitude 25059’25.28 to 25059’31.59” N
2 Longitude 78015’0.55” to 78015’10.13” E
3 Nearest Highway NH-75 (Gwi-Jhansi Road – 500 m. in E
4 Nearest Railway Line / Railway Station Anatpath – 4.6 km in SE
5 Nearest Village / Township Manpur – 700 m in NW
6 Nearest Airport Gwalior – 28.0 km in N
7 Nearest Major city Gwalior – 26.0 km in N
8 Nearest River Non within 10 km radius
9 Nearest Valley Non within 10 km radius
10 Ecologically Sensitive Zones (National
parks, Wildlife Sanctuaries)
Non within 10 km radius
11 Historical Monuments/ Archaeological
centers:
Non within 10 km radius
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2.0 Introduction of the Project/ Background information
2 (i) Identification of project and project proponents:
The project is already in operation since October 2015 with installed capacity of 18,000 MTPA
to produce TMT Bars, MS Billets/Ingots, MS Angle Channel, Rolling Product, Missroll &
cutting. At present the industry has installed 1 Nos. of Induction furnace of capacity 10 ton. In
view of available infrastructure and increasing marketing demand and to sustain in market
the company is decided to increase the capacity of plant upto 80,000 MTPA MS Billets, TMR
Iron Bars by installing 2 more Induction furnace of 12 ton each.
Details of Directors
1- Shri Kapil Bansal, S/o Shri Mukesh Kumar Bansal
Prem Prakash Sadan, Behind Radhika Mandapam,
Gwalior Road, Jhansi (U.P.)
0510- 2471054
Email: omsmelter@gmail.com
Capacity
S. No.
Unit Product Existing
Existing Capacity
Product Proposed
Proposed Capacity
1. Rolling Mill, IF TMT Bars, MS Billets / Ingots, MS Angle Channel, Rolling Product, Missroll & cutting
18000MTPA TMT Bars, MS Billets / Ingots, MS Angle Channel, Rolling Product, Missroll & cutting
80000 MTPA
Note the end product will be TMT Iron Boars through the Billets.
2 (ii) Brief Description of Nature of the Projects
The proposal is for expansion of production capacity to manufacture TMT Bars, MS Billets /
Ingots, MS Angle Channel, Rolling Product, Missroll & cutting in Induction Furnace using
Sponge iron, Scrap & Ferro Alloys. The estimated project cost for expansion of project shall be
approx. 15.0 crores including existing and proposed.
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2 .0 (iii) Need for the Project and Its Importance to the Country or Region
The proposed expansion project envisages expansion in TMT bars, Billets & Steel
Structures manufacturing unit. At present the market of TMT bars, angle,
channel, T-iron etc. is very good and the promoters of the company has decided to use
the benefit of market. The directors of the company are well financially sound and
have vast business experience in the steel-manufacturing sector.
Currently, demand for finished steel in India is estimated to be around 70 MT. This is
expected to more than double to 166 MT by 2020-21., this demand will mainly be
driven by the construction (real estate and infrastructure), automobile and consumer
durables sectors. During 2014 through 2015, India was the third largest producer of
raw steel and the largest producer of sponge iron in the world. The industry produced
91.46 million tons of total finished steel and 9.7 million tons of pig iron. Most iron and
steel in India is produced from iron ore. The Indian Ministry of Steel is concerned with:
the coordination and planning of the growth and development of the iron and steel
industry in the country, both in the public and private sectors; formulation of policies
with respect to production, pricing, distribution, import and export of iron and
steel, ferro alloys and refractories; and the development of input industries relating to
iron ore, manganese ore, chrome ore and refractories etc., required mainly by the
steel industry.
The capacity enhancement of the projects creates approx. 150 Nos. addition
employments to local people, and cater the demand and supply of the steel products
in the Jhansi - Gwalior Region of Madhya Pradesh and Uttar Pradesh. As in Gwalior
District of Madhya Pradesh only two mini steel plants are operating, and there is
scope and market for other manufactures to establish the mini steel plants which
reduce the transportation cost and reduce the traffic in the region.
2.0 (iv) Demand- Supply Gap:
The Demand for Steel is closely related to the growth in the Infrastructure/
Construction Sector. Consequently, Steel demand has been posting a steady growth
rate propelled by the increased thrust on Infrastructure Development and the higher
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demand from the Housing Sector. This trend is likely to continue in the coming years
as Madhya Pradesh & Uttar Pradesh is required huge infrastructure development in
future.
2.0 (v) Imports vs Indigenous production:
The proposed project is expected to bring down the domestic merchants. All the raw
material are indigenously available, therefore no need of import.
2 (vI) Export Possibility
At present, there is no proposal to export of the products. Market of mini steel plant
are nearby vicinity within 200km-300 km.
2.0 (vii) Domestic / Export Markets
With the expected growth of Infrastructure/Housing Sectors the domestic market of
Steel is bound to grow. The export market may not see much increase.
2.0 (viii) Employment Generation (Direct & Indirect) due to project.
This proposed expansion will generate additional employment for about 150 people
by direct & 50 people for indirect employment which include officials, staff, skilled and
semi-skilled and indirect employment, in contract works & transport.
3.0 Project Description
3 (i) Type of Project including interlinked and interdependent projects, if any
This is the project of secondary metallurgy industry under B Category of EIA
Notification 14th 2016. The project has to appraised at State level but at this point of
time there is no SEIAA in the State of Madhya Pradesh, therefore the project is
submitted proposal to MOEF & CC. There is no interlinked project with is project.
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3 (ii) Location (map showing general location, specific location, and project boundary & project site layout) with Coordinates
District/State Tahsil Village Khasra No. Area
Gwalior (MP) Chinor Bharthari 251, 274/2, 274/3, 283, 284, 285, 287/1,
57060 sqm
Total 57060 sqm
1 Latitude 25059’25.28 to 25059’31.59” N
2 Longitude 78015’0.55” to 78015’10.13” E
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3.0 (iii) Details of Alternate Sites considered and the basis of selecting the proposed
site, particularly the environmental considerations gone into should be highlighted
No alternative site is Examine as the expansion will be carried out in the existing
factory premises, by installing two more induction furnaces.
3.0 (iv) Size or magnitude of Operation
The existing plant is in SSI Category with installed capacity of 18000 MTPA of TMT Bars
and others, after expansion the plant comes under medium scale category. The
additional investment of Approx. 4.0 Crores is required for expansion.
3.0 (v) Project Description with process details (a schematic diagram/flow chart
showing the project layout, components of the projects etc. should be given)
3.0 (vi) Raw material required along with estimated quantity, likely source, marketing
area of final product/s, mode of transport of raw material and finished product
S.No. Raw Material Qty (Existing)
Qty (Proposed)
Source mode of transportation
1 MS Scrap /Sponge Iron
20000 MTPA
88 000 MTPA Indigenously Available
By Roads 2 Ferro Alloys 180 MTPA 600 MTPA Indigenously
Available
3 Fluxes 180 MTPA 600 MTPA Indigenously Available
Product Details
FURNACE MELTING
HOT CHARGE FROM CONTINUES COSTING MACHINES
HOT ROLLING INTO TMT BARS IN MILL STAND
COOLING
STORAGE YARD AND DISPATCH
TESTING
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1 TMT Bars, MS Billets / Ingots, MS Angle Channel, Rolling Product, Missroll & cutting
18000 MTPA
80000 MTPA - By Roads
3.0 (vii) Resource optimization/ recycling and reuse envisaged in the project, if any
should be briefly outline
The MS scrap shall be used as raw material and the waste cutting will be again
charged in the furnace. We will also recover the iron from the slag and reuse in
melting process. The spent oil which will generated from the DG set will be given to
Authorized Recyclers for making it useful lubricant.
3.0 (viii) Availability of Water its source, energy / power requirement and source should
be given
Power: Total Electrical Power Requirement - 26.25 x 106 kwh shall be meet by MPSEB,
the company shall also install one D.G. set of 1000 KVA equipped with acoustic enclosure.
Water: Total water requirement will be for two purpose mainly for construction and
operational purpose. The requirement is as follows:
Construction phase – 5 kld Source Groundwater
Operation Phase
Water requirement Existing Proposed
1 Cooling 20.0 kld 90.0 kld Ground water
2 domestic 3.0 kld 10.0 kld Ground water
Waste water generation
1 Cooling 0.00 0.00
2 domestic 1.5 kld 8 kld
3 .0 (ix) Quantity of wastes to be generated (liquid and solid) and Scheme for their management/ disposal
Solid waste generation and management:
The main solid waste from the Induction Furnace process is slag @12000 ton per
annum. A unit of iron recovery from slag has been installed and the recovered iron
shall be used with scrap to charge in induction furnace. The remaining part shall be
used for civil work & bricks manufacturing. Other Solid Waste Generation are mainly
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plant dust, Mill scale , papers @ 5.0 Ton per annum is being Segregated at source
using dust beans and collection at “value yard” selling to local vendor
The other solid waste from STP in the form of sludge can be use as manure in
garden/plantation.
Liquid effluent
There will not be any process waste water (or) cooling water blow down generation
from the Induction Furnace, as closed circuit cooling system will be followed. The total
effluent quantity expected from the proposed project will be 8.0 cum/day of
domestic waste water.
The entire waste water shall be treated in Sewage Treatment Plant and the treated
waste water will be used for plantation, and dust suppression in factory premises.
The flow diagram of proposed STP of capacity 10 kld are as under:
Air
Parameters Inlet Out Let
pH 7-8.5 7-8.5
TSS 550 mg/l < 100mgl
BOD 200-250 mg/l < 30 mg/l
COD 800-900 < 250 mg/l
Raw Sewage
Screen Chamber
Equalization Tank (with Air Diffusers)
Oil & Grease Separator
Pressure Sand Filter
Chlorine Doser
Aeration Tank (with Air Diffusers)
Settling Tank
Recycle for Horticulture & Flushing
Sludge Recycle
Manure
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3.0 (x) Schematic representation of the feasibility drawing which give information of EIA
Purpose.
The Plant is located on Survey of India Toposheet No. 54K/5, and EIA shall be prepared
on the baseline data of Air, Water, Soil, Noise and Socio economic within 10 km
radius and as per the points to be given EAC/SEAC
4.0 Site Analysis
4.0 (i) Connectivity Gwalior enjoys being at a very strategic position as being a main junction on New Delhi
- Chennai railroad and being on NH-3 and NH-75. Gwalior is surrounded by 3 Industrial
areas - Sitholi, Banmore and Malanpur.
4.0 (ii) Land Form, Land use and Land Ownership
Land Form
Land type is plain terrain.
Land use
The land use of the factory area is for industrial use and diversion of land from
agriculture to industrial use has been done by District Administration.
Land Ownership
The land is belong to M/s Om Smelter & Roller Pvt. Ltd.
4.0 (iii) Topography (along with Map)
The Plant is located on Survey of India Toposheet No. 54K/5. The Topography of the
plant area is almost plain.
Salient features within 10 km radius of the project are as under
S. No. Particulars Details
1 Location Khasra No. 251, 274/2, 274/3, 283, 284, 285, 287/1, Village- Bharthari
1 Latitude 25059’25.28 to 25059’31.59” N
2 Longitude 78015’0.55” to 78015’10.13” E
3 Nearest Highway NH-75 (Gwi-Jhansi Road – 500 m. in E
4 Nearest Railway Line / Railway Station
Anatpath – 4.6 km in SE
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5 Nearest Village / Township Manpur – 700 m in NW
6 Nearest Airport Gwalior – 28.0 km in N
7 Nearest Major city Gwalior – 26.0 km in N
8 Nearest River Non within 10 km radius
9 Nearest Valley Non within 10 km radius
10 Ecologically Sensitive Zones (National parks, Wildlife Sanctuaries)
Non within 10 km radius
11 Historical Monuments/ Archaeological centers:
Non within 10 km radius
4.0 (iv) Existing land use pattern (agriculture, non agriculture, forest, water bodies
(including area under CRZ)), shortest distance from the periphery of the project to
periphery of the forest, National Park, Wildlife Sanctuary, Eco sensitive area, water
bodies (distance from the HFL of the river), CRZ. In case Notified industrial area, a copy
of the Gazette Notification should be given.
The existing land use of the area is industrial purpose, as the District Administration has
diverted the agriculture land for industrial purpose. 5.706 ha area is
There are no water body or stream is passing through the project area. No forest land is
involved in the project area of 5.706 ha, No National Park, Wildlife Sanctuary, Eco-
sensitive areas, Reserved Forests or CRZ within 10 km of the factory area.
4.0 (v) Existing infrastructures
The Plant is located 26 km from Gwalior town of Madhya Pradesh on NH 75, the all the
basic infrastructure like, Road, Electricity, Airport, Railways are available within 50 km
radius.
4.0 (vi) Soil Classification
Soil samples has been Collected from three different locations and analysed for the
purpose of EIA report. The analysis of samples are as follows.
S. No. Parameter Unit S1 S2 S3
1. pH - 7.09 7.23 7.91
2. Sand % w/w 21.5 12.1 16.7
3. Silt % w/w 61.2 72.3 64.9
4. Clay % w/w 17.3 15.6 18.4
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5. Bulk Density g/cc 1.32 1.48 1.51
6. Available Nitrogen kg/ha 126.23 142.2 187.5
7. Available phosphorous as P2O5
kg/ha 20.3 19.2 15.02
8. Available Potassium as K2O kg/ha 105.2 111.5 156.2
9. Organic Matter % w/w 0.25 0.50 0.38
4.0 (vii) Climatic data from secondary sources
The climate in the region shows broadly four seasonal variations namely:
Winter : December – February
Summer : March – Mid June
Monsoon : Mid June – September
Autumn : October – November
Temperature
Maximum temperature recorded during summer season is 48°C. Minimum
temperature recorded is 4.2 °C January.
Rainfall
Maximum rainfall was received in July (216 mm) and August (240 mm). Scanty rainfall
was received in September (24 mm), October (15 mm), January (24 mm) and June (45
mm) months. No rainfall was received from February to May, November and
December.
4.0 (viii) Social Infrastructure Available
The social infrastructure like educational facilities (primary and higher secondary
schools), drinking water supply, post and telegraph, public transportation and
hospitals are by and large are available within 10 km.
5.0 Planning Brief
5.0 (i) Planning Concept (Type of industries, facilities, transportation etc..) town and
country planning/ development authority classification
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It is proposed to increase the capacity of the Steel products Production from 18000
MTPA to 80000 MTPA in the existing plant premises situated at Khasra No. 251,
274/2, 274/3, 283, 284, 285, 287/1, at Village Bharthari, Tehsil Chinor, Distt. Gwalior in
Madhya Pradesh. No Township is envisaged. The transportation of raw materials and
finished products will be by roads.
The project area is falls under the jurisdiction of Village Panchayat.
5.0 (ii) Population Projection
As per the Census 2011 data the population of Gwalior District is 20, 30, 543 out of
which population of male is 10,90,647 and female population is 939896
5.0 (iii) Land use planning (break up alongwith greenbelt etc..)
The Company is having diverted land of 57060 sqm for factory purpose, the company
will develop greenbelt over an area of 19000 sqm in the factory premises, almost
20000 sqm area will be used for plant machinery, Rwa Material storage, cooling tower
and others.
5.0 (iv) Assessment of Infrastructure Demand (Physical & Social)
Physical infrastructure- All necessary arrangement like road, drinking water, rest
shelter shall be made available before start of construction work for expansion.
Social Infrastructure – shall be covered in EIA report after socio economic survey.
5.0 (v) Amenities / facilities
First aid facility shall be provided at project.
The area shall not being used at all by general public.
A rest shelter is there for workers.
A Watchman during day & night shall be deputed at site to prevent unauthorized
entry.
In case of natural hazards such as earthquake we will take assistance from the local
competent authority of Govt.
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6.0 Proposed Infrastructure
6.0 (i) Industrial area (processing area)
The plant is located over an area of 57060 sqm, out of which 20000 sqm area will be
used as process area, and rest will be kept open for future expansion and plantation
purpose.
6.0 (ii) Residential area (Non Processing area)
05Nos. Staff quarters with one room kitchen is constructed in the factory premises
with all facilities like drinking water, electricity, toilets.
6.0 (iii) Greenbelt
The plantation shall be carried out more than 33% of the plot area in next five years.
6.0 (iv) Social Infrastructure
The company will provide infrastructure facilities like drinking water supply for
workers and staff by installing potable water tanks and water coolers, health care
facilities like first aid, repair& maintenance of the village road of 800m, also the
company will repair & maintain the 500m long road from factory gate to main road.
6.0 (v) Connectivity (Traffic and Transportation Road/Rail/Metro/water ways etc..)
Gwalior enjoys being at a very strategic position as being a main junction on New Delhi
- Chennai railroad and being on NH-3 and NH-75. Gwalior is surrounded by 3 Industrial
areas - Sitholi, Banmore and Malanpur. The project area is connected with NH and 24
hours transportation are available from plant.
6.0 (vi) Drinking water management (Source and supply of water)
Total domestic water requirement of the project is 10 kld which will be taken from
ground through borewell.
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6 (vii) Sewerage System
The domestic waste shall be treated in Sewage Treatment Plan as the details of STP
has been given in Para No. 3 (ix)
6.0 (viii) Industrial waste management
Process (Source)
plant dust, Mill scale papers
5.0 TPA Segregation at source using dust beans and collection at “value yard” selling to local vendor
6.0 (ix) Solid waste management
S. No. Type of Solid Waste
Existing Proposed Disposal measures
1 iron Slag 2000 TPA 10000 TPA A unit of iron recovery from slag has been installed and the recovered iron shall be used with scrap to charge in induction furnace. The remaining part shall be used for civil work & bricks manufacturing.
2 mill scales (Rolling Mills)
1000 TPA 5000 TPA Will be reused in IF
6.0 (x) Power Requirement and supply / source Construction Phase: 150 KW
Source: LT temporary connection from M.P. State Electricity Board.
Operational Phase:
Energy- 26.25 x 106 KWh
Source –MP State Vidyut Vitaran Co.
7.0 Rehabilitation & Resettlement Plan
7.0 (i) Policy to be adopted (Central/State) in respect of the project affected persons including home oustees, land oustees and landless labour (a brief out=line to be given) Rehabilitation & Resettlement Plan is not required as the expansion is being carried
out in the existing premises on own private land.
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8.0 Project Schedule and Cost estimate
8.0 (i) Likely date of start of construction and likely date of completion (Time schedule for the Project to be given) Construction activity for the proposed expansion units will be initiated after obtaining
Consent for Establishment from SPCB, and start the production of expanded capacity
only after obtaining Environmental Clearance from MOEF&CC or MPSEIAA and
Consent to Operate from SPCB. Project will be completed in about 6 months after
obtaining the aforementioned clearances.
8.0 (ii) Estimated project cost along with analysis in terms of economic viability of the
project.
The estimated project cost for expansion of project shall be approx. 15.0 crores
including existing and proposed.
9.0 Analysis of Proposal (Final Recommendation)
9.0 (i) Financial and social benefits with special emphasis on the Benefit to the local
people including tribal population, if any, in the area
This proposed expansion will generate additional employment for about 150 people
by direct & 50 people for indirect employment which include officials, staff, skilled and
semi-skilled and indirect employment, in contract works & transport.
The Management will provide social benefits like providing / supplying drinking water,
health care measure, maintenance of the village road and connecting Road to Main
road. From this proposed project, the Government of Madhya Pradesh will receive
additional revenue in terms of duties, taxes etc., thus, this project is expected to yield
a positive impact on the socio-economic environment of the region.
The Management will provide social benefits like providing / supplying drinking water,
from this proposed project, the Government of Madhya Pradesh will receive
additional revenue in terms of duties, taxes etc., thus, this project is expected to yield
a positive impact on the socio-economic environment of the region.
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