Post on 06-Jul-2018
8/17/2019 PDCA Visit
1/34
BOKARO POWER SUPPLY CO. (P) Ltd.(A Joint Venture of SAIL & DVC)
ISO 9001:2008 (QMS) , ISO 14001:2004 (EMS) , ISO 18001:2007
(OHSAS)
WELCOESSri Su!"i# K J$i!%$#
I. A. & A. S.&Prin'i$# Dire'tor of Coer'i$#
Audit & E*+O,'io AB R$n'"i
8/17/2019 PDCA Visit
2/34
Bo-$ro Po%er Su# Co$n P/t. Ltd. 0ot in'oror$ted on12.34.5331 6 t"e Co$n Re0i!tr$r of De#"i & 7$r$n$
under Co$nie! A't 189:. DVC $nd SAIL $0reed t"$t t"e %i## $rti'i$te in t"e E;uit
S"$re! C$it$# of BPSCL in 93
8/17/2019 PDCA Visit
3/34
BPSCL i! $n$0ed 6 it! Bo$rd of Dire'tor!.
?"e Bo$rd i! re!on!i6#e for t"e o/er$## fun'tionin0 of t"e
Co$n .
BPSCL BOARD of DIREC?ORS
C7AIRA(oin$ted 6 DVC)
DIREC?ORS (3)(oin$ted 6 SAIL)
DIREC?ORS (35)(oin$ted 6 DVC)
@UC?IOAL 7EADCEO
(Aointed 6 t"eBo$rd)
8/17/2019 PDCA Visit
4/34
E*i!tin0 $no%er !tren0t" of BPSCL
E*e'uti/e C$dre
8/17/2019 PDCA Visit
5/34
BOILERS
9 * 553 1133 ?F7r Kr$!n Kote#!i' Ru!!i$(B#rG1 to 9) * 5:3 243 ?F7r R$f$'o Po#$nd (B#rG: 2 &
4) 1 * 33 33 ?F7r A#!to Indi$ (B#rG8)
5143 ?F"r
?URBO HEERA?ORS 1 * 15 15 W ?HG1 (BP?H) K$#u0$ Ru!!i$
5 * 99 113 W ?HG5 & L Ru!!i$
* :3 143 W ?HG: 2 & 4 $e'" Po#$nd
1 * : : W ?HG8 (BP?H) S-od$ Ce'" Reu6#i'
4 W ::3 ?" (Ste$ to BSL)
CAPACI?Y
8/17/2019 PDCA Visit
6/34
UI?DA?E O@
COISSIOIH?e
C$$'it(?")
Runnin07our!
(?i## 58.35.1:)
Boi#er G
1
12.3M.1825?N+19: 553 :85M
Boi#er G
5
1M.32.1825?N+19: 553 9954
Boi#er G
3:.3:.182M?N+19: 553 52221
Boi#er GM
19.32.1824 ?N+19: 553 58344
Boi#er G
9
5.3:.1843?N+19: 553 54:358
Boi#er G 1M.11.1849 OPH+5:3 5:3
BOILER DE?AILS
8/17/2019 PDCA Visit
7/34
UI?DA?E O@
COISSIOIH ?eC$$'it
(W)
Runnin0
7r!(?i## 58.35.1:)
?.H G 11.15.182
M
P+15+83+
215 34M4:
?.H G51.32.182
5K+93+83+M 99 9:M1
?.H G1.13.182
K+93+83+M 99 514::
?.H G:59.31.184
:8K+:: :3 14M241
?.H G2
1:.38.184
4 8K+:: :3 1:M818
?URBO HEERA?OR DE?AILS
8/17/2019 PDCA Visit
8/34
?"e entire Po%er P#$nt "$! 'oe in t"ree "$!e! i.e.?"er$# Po%er P#$nt (?PP) C$ti/e Po%er P#$nt (CPP)
$nd Unit G8.
?PP 'on!i!t! of 39 no!. of u#ti fue# 6oi#er! (B#r G 1+9) e$'" of 553 ?P7 31 o. of 15 W 6$'- re!!uretur6o 0ener$tor (133 $t$ F 8 $t$) $nd 35 no!. of 99
W 'onden!in0 ?ur6o Hener$tor!.
C$ti/e Po%er P#$nt (CPP) 'on!i!t! 3 no!. of u#tifue# 6oi#er! (B#r G :24) e$'" of '$$'it 5:3 ?P7 $nd3 n! of :3 W 'onden!in0 te tur6o 0ener$tor!.
Unit G8 'on!i!t! of 31 no!. of u#ti fue# 6oi#er (B#rG8) of '$$'it 33 ?P7 $nd 31 no of : W B$'-Pre!!ure ?ur6o Hener$tor. (133 $t$ F 4+15 $t$ %it"'ontro# e*tr$'tion of 8 $t$)
?"e tot$# !te$ ener$tion '$ $'it i! 5143 ?P7 $t
BRIE@ DESCRIP?IO
8/17/2019 PDCA Visit
9/34
Be!ide! Po%er Hener$tion BPSCL !u#ie! Ste$ toBSL
Ste$ $t 133 $t$ re!!ure 9M33
C i! 6ein0 !u#ied to ?ur6oB#o%er St$tion to run t"e tur6o 6#o%er! (4 o!.) for B#$!t@urn$'e. ?"i! !te$ i! 6ein0 t$ed fro t"e 133 $t$ $in!te$ "e$der! of t"e o%er #$nt. A## t"e 6oi#er! feed t"e133 $t$ !te$ to 133 $t$ !te$ "e$der!.
Ste$ $t 8 $t$ re!!ure M53 + MM3 3 C i! 6ein0 !u#ied to?ur6o B#o%er St$tion to run ?ur6o Core!!or!(M o!.) forO*0en P#$nt $nd to e*"$u!ter of Co-e+O/en. ?"i! !te$ i!6ein0 t$ed fro t"e 8 $t$ !te$ "e$der!. ?"ere $re t%o!our'e! of t"i! !te$ ?$ed fro e*tr$'tion of BP?H of ?H G1 $t 8 $t$.
?$ed fro 133 $t$ $in !te$ "e$der! t"rou0"7SPRDU! %"i'" redu'e! t"e re!!ure of !te$ fro 133$t$ to 8 $t$.
Ste$ $t 4+15 $t$ re!!ure & 5M3 + 553 3 C i! 6ein0 !u#iedto B#$!t @urn$'e 7R CR RP SS $nd di=erent !"o!
(Conden!$te of t"i! ro'e!! !te$ i! not returned to t"eo%er #$nt . ?"i! !te$ i! 6ein t$ ed fro
BRIE@ DESCRIP?IO
8/17/2019 PDCA Visit
10/34
BPSCL $#!o !u#ie! !oft %$ter to BSL6e!ide! Po%er Hener$tion.
BPSCL i! "$/in0 it! o%n %$ter '"ei'$#tre$tent #$nt. ?PP %$ter '"ei'$#tre$tent #$nt rodu'e! 33 ?P7 de+
iner$#ied %$ter for ?PP 6oi#er! $nd 33?P7 !oft %$ter %"i'" i! !u#ied to SS7R & RP for t"eir #o% re!!ure 6oi#er!.
One 93 ?P7 '$$'it D %$ter #$nt i! $#!oin!t$##ed for feedin0 D %$ter to CPP6oi#er!.
BRIE@ DESCRIP?IO
8/17/2019 PDCA Visit
11/34
8A?AFMM33
8 – 12 ATA / 4400C STEAM
OUTLET 79 T/HR
1 5
BLR 1 .BLR 3 .BLR 4 BLR 5 BLR 6 BLR 7 BLR 8 BLR 9
553?F7
553?F7
553?F7
553?F7
553?F7
5:3?F7
5:3?F7
5:3?F7
33?F7
PRDU 1PRDU 2
PRDUS OF TPP PRDU 4
@RO 133 A?A 9M33 C S?EA COLLEC?ORS 133 A?A F 9M33 C S?EA
COLLEC?ORS II
@RO 133 A?A F 9M33 S?EACOLLEC?ORS
PRDUs OF CPP
HPRDU 1
7SPRDU 5
7SPRDU
133 A?A F 9M33 C S?EA COLLEC?ORS
PRDU
7EA?IHS?EA
?ODEARA?
OR
: A?A
4 15 A?A F 5M33 S?EACOLLEC?ORS II
4 15 A?A F 5M33 S?EA COLLEC?ORS I
?OS?EELPLA?(PROCE
SSS?EA)
?o ?BS
39 ATA / 4400C STEAM COLLECTORS – II
39 ATA / 4400C STEAM COLLECTORS – I
C 8 A t $
S t e $ )
E * t r $ ' t i o n
5 1 ? F 7 R
?o ?BS
36 M BPT!
?o ?BS &
CO+OVE 8 A?AFMM33 C
133 A?AF9M33 33?F7R
.BLR 2
T! 2T! 1 T! 3 T! 8T! 7T! 6
S?EA DIS?RIBU?IO SYS?E
T! 9
8/17/2019 PDCA Visit
12/34
A## t"e ?ur6ine! $re 'onne'ted %it" 11.9 KV0ener$tor!. ?H G1 ?H G5 ?H G & ?H G: i!
'onne'ted to M no! 11 KV !e'tion!. A## t"e!e four 11KV !e'tion! ?H G2 & ?H G4 $re 'onne'ted to 15 KV6u! 6$r! t"rou0" 11 KV F 15 KV tr$n!forer!.
?H G8 i! 'onne'ted %it" 11 KV 6u! %"i'" i!
'onne'ted %it" 0rid 6 11 KV F 15 KV tr$n!forer.
Soe eer0en' 11 KV feeder! $re t$-en dire't#fro 11 KV !e'tion! %"i'" !u# t"e CA?EHORY I#o$d to B@ SS Pu 7ou!e O*0en P#$nt Co-e+o/en & $u*i#i$rie! of o%er #$nt. Re!t of t"e o%eri! !teed u to 15 KV $nd !u#ied o%er toSinterin0 P#$nt 6 t%o #ine! (1C 5C) to SDS+I 6t%o #ine! (C 9C) IO o*0en #$nt (fro B$ 1M)
$nd CR (fro B$ 19). One 15 KV #ine MC 'oe!fro C?PS $nd i! 'onne'ted to 15 KV 6u! 6$r to
EVACUA?IO O@ POWER
8/17/2019 PDCA Visit
13/34
A## t"e 6oi#er! in BPSCL $re u#ti fue# Qred 6oi#er!.?"e fo##o%in0 fue#! $re u!ed.
COAL @URACE OIL BLAS? @URACE HAS COKE OVE HAS
idd#in0 Co$# i! ro'ured fro di=erent 'o$# 'o$nie!#i-e CCL BCCL ?A?A $nd CCSO. BPSCL "$! @SA %it" CCL& BCCL.
• AC %it" CCL + 8:5145 ?F e$r.
• AC %it" BCCL + 995333 ?F e$r.
?"e re$inin0 re;uireent i! fu#Q##ed 6 ro'urin0 'o$#fro ot"er !our'e! #i-e ?A?A $nd CCSO. Pre!ent#$0reeent "$! 6een done %it" ?A?A for ro'ureent of
159333 ? of 'o$# ti## 3.3M.1:.
@UELS USED
8/17/2019 PDCA Visit
14/34
AVERAHE POWER HEERA?IO (in W)
D$t$ for @Y 5319+1: i! ti##@e6 531:
8/17/2019 PDCA Visit
15/34
D$t$ for @Y 5319+1: i! ti##@e6 531:
AVERAHE S?EA HEERA?IO (in ?P7)
8/17/2019 PDCA Visit
16/34
SPECI@IC OIL COSUP?IO (in #FKW7)
D$t$ for @Y 5319+1: i! ti## @e6531:
8/17/2019 PDCA Visit
17/34
SPECI@IC COAL COSUP?IO (in -0FKW7)
D$t$ for @Y 5319+1: i! ti## @e6
8/17/2019 PDCA Visit
18/34
AUILIARY POWER COSUP?IO ($! $ T of Ste$Hener$tion)
D$t$ for @Y 5319+1: i! ti## @e6531:
8/17/2019 PDCA Visit
19/34
DEEED PLA? LOAD @AC?OR (T)
D$t$ for @Y 5319+1: i! ti##@e6 531:
8/17/2019 PDCA Visit
20/34
EW II?IA?IOS&
7IH7LIH7?SI@IACIAL YEAR5319+1:
8/17/2019 PDCA Visit
21/34
BPSCL i! on t"e /er0e of 6re$-in0 t"e $nnu$#
o%er 0ener$tion re'ord. ?"e #$!t 0ener$tion re'ord%$! of 129 W in t"e e$r 533:+32. In t"e 'urrent@in$n'i$# e$r t"e $nnu$# o%er 0ener$tion i! 18:W ti## d$te.
?"e ont"# o%er 0ener$tion re'ord %$! 're$tedt%i'e in t"e 'urrent Qn$n'i$# e$r. In $r'" 5319t"e ont"# o%er 0ener$tion %$! 53.98 W%"i'" %$! !u6!e;uent# 6ro-en in O't 5319 %it"ont"# o%er 0ener$tion of 539.98 W.
BPSCL "$! !i0niQ'$nt# redu'ed t"e furn$'e oi#'on!ution. ?"e $nnu$# furn$'e oi# 'on!utionfor 'urrent Qn$n'i$# e$r !t$nd! $t $ro* 5233 KL$0$in!t t"e 6ud0eted ;u$ntit of 4333 KL. BPSCL"$! 6ro-en t"e re/iou! 'on!ution re'ord of 9133
PER@ORACE 7IH7LIH7?S
8/17/2019 PDCA Visit
22/34
@U?UREII?IAVES PLAED
@OR@IACIAL YEAR
531:+12
8/17/2019 PDCA Visit
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R& of ?PP Boi#er.
Au0ent$tion of Co$# 7$nd#in0 P#$nt
Re/$in0 of rote'tion !!te of ?H G5 6 #$te!t nueri're#$.
In!t$##$tion of !ide !tre$ Q#ter in RCP7.
In!t$##$tion of dr fo0 !ure!!ion !!te in Co$# 7$nd#in0P#$nt.
In!t$##$tion & Coi!!ionin0 of @ire Dete'tion $nd A#$r
S!te.
Coi!!ionin0 of on#ine SO* + O* onitorin0 !!te.
In!t$##$tion of AA onitorin0 S!te in BPSCL AD Bui#din0.
Initi$ti/e "$! 6een t$-en for t"e di!o!$# of S#ud0e of @urn$'e
EW II?IA?IOS PLAED
8/17/2019 PDCA Visit
24/34
@IACIAL PARAE?ERS
8/17/2019 PDCA Visit
25/34
Bo-$ro Po%er Su# Co$n Pri/$te Liited (BPSCL)
!t$rted 6u!ine!! on 14.38.5331 %"en SAIL "$! $!!i0ned
it! 6u!ine!! ert$inin0 to t"e '$ti/e o%er #$nt of 35
W C$$'it %it" !te$ 0ener$tion 1443 ?F"r. of BSL
%it" fo##o%in0 @in$n'i$# $r$eter!
8/17/2019 PDCA Visit
26/34
SAIL $nd BPSCL !i0ned $ Po%er Pur'"$!e A0reeent (PPA) on14.38.5331 $nd utu$## $0reed for !u# of entire 0ener$ted!te$ $nd o%er to SAIL 6 BPSCL on 'o!t #u! 6$!i! %it"fo##o%in0 Qn$n'i$# $r$eter
8/17/2019 PDCA Visit
27/34
S$#e! ( in L$-"!)
Se##in0 ri'e in'#ude!
8/17/2019 PDCA Visit
28/34
Hro!! roQt ( in L$-"!)
*Hro!! roQt in'#udin0 In'oe ?$* 6ut e*'#udin0 Dere'i$tion & Intere!t 'o!t
8/17/2019 PDCA Visit
29/34
Se##in0 Pri'e of Po%er
Se##in0 ri'e in'#ude!
8/17/2019 PDCA Visit
30/34
Di!tri6ution of COS? in'urred (531M+19)
B@ & CO 'o!t $re notion$# on#.In'oe t$* & ROE $re not 'on!idered.
8/17/2019 PDCA Visit
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Co!t S"eet for Po%er
8/17/2019 PDCA Visit
32/34
EPASIO PROJEC?S
8/17/2019 PDCA Visit
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5*593 W PROJEC?
1. Right to Use for 900 acres of land given by BSL to BPSCL on 21.0.0!.
2. "inal #PR of 2*2$0 %& 're'ared by %(C) on +,ly 200-.
. "inal L) 'laced on %(C) for Pro/ect (ngineering and Cons,ltancy Services on0.0-.0-.
. &or order 'laced on SCL for constr,ction of Bo,ndary &all on 0.0-.0-.
$. 3ll relevant st,dies s,ch as 4eo5technical nvestigation6&ater ntae St,dies6Po7er(vac,ation st,dy6(3 8 (%P st,dies6 St,dy for setting ,' Rail7ay Siding "acility "inancial 3''raisal have been carried o,t and re'orts s,b:itted.
!. 3ll Stat,tory Clearances s,ch as Chi:ney eight Clearance fro: 3ir'orts 3,thority ofndia6 #efense Clearance fro: %inistry of #efense6 &ater 3llocation fro: #;RRC6Per:ission for trans:ission of Po7er fro: +S(RC Per:ission for setting ,' of Rail7aySiding "acility fro: S.( Rail7ays have been obtained.
-. Right of Use of land 7ithdra7n by BSL on 2$.11.10 re5iss,ed by BSL on 10.01.1.
9. L)3 for Coal Linage 7ithdra7n by CCL on 0-.0.11.
11. Possession letter of -< acres of land =transferred by State 4overn:ent to S3L> and:a' thereof 'rovided by BSL to BPSCL on 2$.01.1.
12. #etails of 4% Land and "orest Land =transferred by State 4overn:ent to S3L> 'rovidedby BSL to BPSCL on 2$.01.1.
1. %eeting held a:ong State 4overn:ent o?cials6 BPSCL and villagers in the 'resence ofS#)6 Chas on 0-.02.1. t 7as decided in the :eeting that a co::ittee shall be for:ed
by the State 4overn:ent for facilitating the constr,ction of Bo,ndary &all aro,nd the'ro'osed site.
8/17/2019 PDCA Visit
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?7AK YOU