Post on 24-Oct-2020
BOMBARDIER ski-doo
PARTS MANUAL
1966 ALL MODELS
OLYMPIC, SUPER OLYMPIC, ALPINE
BOMBARDIER SNO WM OBIL E LTD.VALCOURT, QUE., CANADA
1966OLYHPIQUE
SUPER-OLYMPIQUEALPINE
BOMBARDIER SNO WM OBILE LTD.VALCOURT, QUE., CANADA
1966OLYMPIQUE
SUPER-OLYMPIQUEALPINE
PRINTED IN CANADA
BOMBARDIER LTD.
5 - o JUNE -- 1968 IBM CODE 480 1006
CRANKCASE _,
21
I24
19 8/20 25
28_ 28_27 o 27 o
26 267_
7®
l 14 15 _ 15__'_ g 6
E
11 10 9 _ ll
mo12
ITEM PART
No. No.
1-2-3
4-5 402 0005
3 402 0007
4 402 0009
5 402 1015
6 402 0014
7 402 0018
8 402 0016
9 402 0019
10 402 0020
11 402 0091
402 0023
12 402 0025
13 402 0026
14 402 0028
DESCRIPTION
Crankcase completeCrankcase bolt
Crankcase bolt
Crankcase dowel tube
Crankcase gasket
Nut
Lock washer
Oil drain sealing washerOil drain screw
Distance sleeve
Engine base collar studLock washer
Nut
Ignition cable grommet
QUANTITY ITEM PART
REG. A.S. No. No.
15 402 0030
1 1 16 402 0037
2 2 17 402 0015
3 3 18 402 0040
2 2 19 402 0044
1 1 2O 4O2 0030
5 5 21 402 0079
5 5 22 ,402 0061
1 1 23 402 0057
1 1 24 402 0058
4 4 25 402 0018
4 4 26 402 0076
4 4 27 402 0031
4 4 28 402 0013
1 1
DESCRIPTION
Cylinder stud
Sealing ringLock washer
Screw
Fan cowl completeStud
Mass cable, yellow
Ignition cable clamp
Cable clamp screw
Fan cowl shield
Nut
Stud
Washer
Nut
QUANTITYREG A.S.
4
1 1
4 4
4 4
1 1
4 4
1 1
1 l
1 1
1 1
4 4
4
4
PRINTED IN CANADA
BOMBARDIER LTD.
s - 1 JUNE -- 1968 IBM CODE 480 1006
CRANKSHAFT
16 15 14 75
13
lo¢11 9 8 7
5
4
ITE1V!_ I PARTNo. No.
1 402 1002
2 402 1005
3 402 1012
4 402 1030
5 402 1010
6 402 1023
6 402 1024
6 402 1025
6 402 1026
7 402 1035
8 402 1036
9 402 1087
10 402 1040
11 402 1043
12 402 1033
13 402 1054
II DESCRIPTION
Crankshaft oil seal
Crankshaft bearing
Crankshaft sleeve
Crankshaft as3y.
Crankshaft key
Shim .2 mm
Shim .3 mm
Shim .5 mm
Shim 1.0 ram
Cam spring washer
Breaker cam spring
Breaker cam assN.
Lock washer
Nut
Needle cage, piston pin
Piston with 3 rings
69 mm - reg.
PRINTED IN CANADA
QUANTITY ITEM
REG. A.S. No.
2 2 13
2 2 13
1 1
1 1 13
1 1
as rec uired 13
as required
as rec uired 13
as required
i 1 14
i 1 15
i 1 16
I I 16
1 I 16
i i 16
16
1
BOMBARDIER LTD.
5 - 2
PARTDESCRIPTION
No.
402 1055
402 1050
402 1051
402 1052
402 1090
402 1092
402 1067
402 1079
402 1075
402 1076
402 1077
402 1078
Piston with 2 rings
Piston with 3 rings
69.5 mm - 1st oversize
Piston with 3 rings
70, mm - 2rid oversize
Piston with 3 rings
70.5 mm- 3rd oversize
Piston with 3 rings
71. mm- 4th oversize
Piston pin
Circlip
Piston ring 69 mm
Piston ring 69.5 mm- 1st
Piston ring 70 mm- 2nd
Piston ring 70.5 mm- 3rc
Piston ring 71 mm- 4th:
_UANTITY
REG. A,S.
1
1
1
1
1
1 1
2 2
3 2
3
3
3
3
JUNE -- 1968 IBM CODE 480 1006
CYLINDER
6 I23 5--o o
20 22 20 " "
15 !4 8
21@ 0_=_iQ 19 _:_Z_ 2
9 10
l ITEM
No.
l
1
2
3
4
4
5
6
7
8
8
9
10
11
11
12
PART
No.
402 2011
402 2012
402 2006
402 2030
402 2028
402 2029
402 2034
402 2035
402 2043
4O2 2037
402 2038
402 0016
402 0018
402 2062
402 2063
402 2049
DESCRIPTION
Cylinder
Cylinder
Cylinder flange gasket
Cylinder head gasket
Cylinder head
Cylinder head
Cylinder head washer
Cylinder head bolt
Exhaust flange gasket
Exhaust flange stud
Exhaust flange stud
Lock washer
Nut
Muffler complete
Muffler complete
Exhaust clamp
[i-_UANT!TY
REGi ] A.S.
1
1 l
l
l
i
4
4
1 1
2
2
2 2
1
1
1 1
_ITEM
No.
13
13
14
14
15
15
16
16
17
18
19
2O
22
23
PART
No.
402
402
402
402
402
402
402
402
402
402
402
402
402
402
402
2054
2055
2021
2037
0015
0016
2053
0018
2047
2054
2021
3005
2053
205l
2048
DESCRIPTION
Isolating flange
Intake gasket
Stud
Intake flange stud
Lock washer
Lock washer
Nut
Nut
Intake manifold
Insulating flange
Intake manifold stud
Lock washer
Nut
Intake manifold stud
Bracket throttle cable
housing
]QUANTITY I
REG. A.S.
1
1
2
2
2
2
2
2
1
2
3
5
5
1
1
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 3 JUNE -- 1968 IBM CODE 480 1006
INTAKE SILENCER
4
ITEM
No.
PARTDESCRIPTION
No.
1 402 3001
I 402 3002
2 402 3005
2 402 3006
3 512 0019
4 402 3009
Silencer bottom
Silencer bottom
Silencer socket
Silencer socket
Collar stud
Intake silencer ass'y
QUANTITY ITEM PARTREG. A.S. No. No.
1 4 402 3010
1 5 402 3013
1 5 402 3014
1 6 386 6013
2 4 7 402 3017
1 7 402 3018
QUANTITYDESCRIPTION
REG. A.S.
Intake silencer ass'y 1
Retaining disk 1
Retaining disk 1
Hex. nut 10/32 2 4
Bombardier cover 1
Bombardier cover 1
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 4 JUNE -- 1968 IBM CODE 480 1006
IGNITION
25=24"e
-@
28-%
2_6°23 ( _22
29 _ \_
31 °32
33
21 38 39
2035
36 37
19
112 14
15
_"8 16
_F 42
41
ITEM
No.
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART
No.
402 4010
402 4016
402 4019
402 4022
402 4024
402 5001
402 4027
402 0015
402 4092
402 4094
402 4095
402 4091
4024105
402 4089
402 4034
402 2053
402 4037
402 4040
402 4084
402 4024
402 4048
402 4049
DESCRIPTIONQUANTITY [I ITEMREG. A.S. No.
PART
No.
PRINTED IN CANADA
Flywheel dynamo 23 402 4050
magneto complete unit 1 1
Armature plate complete 1 1 24 402 7016
Magneto ring 1 1
Armature plate washer 1 1 24 402 7016
Armature plate lock 25 402 7016
washer 3 3 26 402 7016
Armature plate bolt 3 3 27 402 7016
Flywheel bolt 3 3 28 402 7016
Lock washer 8 8 29 402 7016
Centrifugal weight 1 1 30 402 7016
Screw, bearing 31 402 4061
centrifugal weight 1 1 32 402 7016
Spring centrifugal weight 1 1 33 402 7016
Spring screw flywheel 1 1 34 402 4068
Magneto housing 1 1 35 402 4070
Stud M-6 x 15 2 2 36 402 4071
Fan 1 1 37 402 4072
Nut 4 4 38 402 4074
Armature plate only 1 1 39 402 4097
Ignition coil 1 1 40 402 4076
Lighting coil with cable 1 1 41 402 4076
Lock washer 4 4 42 402 4077
Bolt 4 4 42 402 4079
Pivot pin 1 i
BOMBARDIER LTD.
5 - 5
DESCRIPTION
Contact, breaker point
set
Contact breaker shim
1. mrn
Shim .05 mm
Spring clip
Washer
Lock washer
Bolt
Bolt
Washer
Shorting button cable
Lock washer
Nu_
Condenser without cable
Condenser cable
Lubricating wick
Lubricating wick pivot
Ignition cable
Rubber grommet
Spark plug protector
Spark plug protector ass'y
Spark plug M-225 T. 1
Spark plug M-240 T. 1
QUANTITY I
REG.[ A.S.
1 1
as requirec
as requirec
1 1
1 1
1 1
1 1
1 1
2 2
1 1
1 1
1 l
1 1
1 1
1 1
1 I
1 1
1 1
1 1
1 1
1
1
JUNE -- 1968 IBM CODE 480 1006
REWIND STARTER
23
21
ITEM
No.
1 402 5003
2 402 0015
PART DESCRIPTION QUANTITYNo. REG. A.S.
1 1
3 402 2053
4 402 5005
5 402 5011
6 402 5035
7 402 5036
8 402 5037
9 402 5038
10 402 5022
11 402 5014
12 4O2 5O26
Starting pulley
Lock washer
Starting pulley
Rewind starter
Nut
Rewind starter complete
Hex. screw
Starter housing ass'y
Starter stop
Starter stop screw
Spring guide
Rewind spring
Rope sheave complete
D washer
ITEM PART
No. No.
13 402 5027
14 402 5028
3 3 15 402 5029
4 4 16 402 5030
3 3 17 402 5031
1 1 18 402 5032
4 4 19 402 5033
1 1 20 402 5034
1 1 21 402 5016]
2 2 22 402 5039
1 1 23 402 5018
1 1 24 402 5019
1 1 25 402 5017
1 1
DESCRIPTION
Friction washer
Pivot arm
Pawl
Pawl spring
Pawl spring stop
Friction spring
Washer
Circlip
Rope bolt
Rubber buffer
Starter Rope
Starter grip
R,ope with grip ass'y
QUANTITY
REG. A.S.
1 1
1 1
2 2
2 2
2 2
1 1
1 1
1 1
1 1
1 1
1 1
i 11 1
BOMBARDIER LTD.
5 - 6PRINTED IN CANADA JUNE -- 1968 iBM CODE 480 I006
REPAIR TOOLS
11-
ITEM
No.
PART
No. DESCRIPTION
1 402 8020
2 402 8039
3 402 8022
4 402 8021
5 402 8028
6 4O2 8013
7 402 8011
ITEM
No.
Fork wrench 10/14 mm 8
Wrench pin 8 x 130 mm 9
Socket wrench spark plug 10
Socket wrench 14 mm 11
Stamp to mount oil seal 12
Holder with bolt for connecting rod 1-2-3-4
Sleeve for oil seal, P.T.O. side
PART
No. DESCRIPTION
402 8010
402 8005
402 8004
402 8001
402 8008
402 8018
Sleeve for oil seal magneto side
Protection cap 18 mm for crankshaft
Puller for flywheel
Puller for bearing 402 1005
Wrench to hold fan
Tools kit
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 7 JUNE -- 1968 IBM CODE 480 1006
CARBURETOR FOR 250 C,C. - REGULAR ENGINE
42
41
/ I
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 8 JUNE -- 1968 IBM CODE 480 1006
CARBURETOR FOR 250 C.C. - REGULAR ENGINE
ITEM
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
!* indicates
PART
No. DESCRIPTION
404 0003
404 0010
404 0013
404 0014
404 0017
404 0024
404 0028
404 0030
404 0032
404 0035
404 0038
404 0041
404 0042
404 0046
404 0047
404 0049
404 0050
404 0051
404 0052
404 0053
4O4 0056
404 0057
404 0059
conten_
ITEM PART
No. No. DESCRIPTION
Body 24
*Body channel welch plug 25
Choke friction ball 26
Choke friction spring 27
Choke shaft and lever 28
Choke shutter
29Choke shutter screw and lockwasher
30Diaphragm gasket
' Diaphragm 31
32Diaphragm cover
Flange gasket 33
34Fuel pump gasket
35*Fuel pump diaphragm
36Fuel pump body
37Fuel pump body screw and
lockwasher 38
*Fuel strainer screen 39
Fuel strainer cover gasket 40
Fuel strainer cover 41
*Fuel strainer cover retainer screw 42
*Idle Mixture screw
43*Idle mixture screw spring
44Idle Mixture screw washer
45Idle mixture screw packing
of repair parts kit.
4O4 0064
404 0067
404 0070
404 0071
404 0073
404 0076
404 0079
404 0081
404 0084
404 0056
404 0057
404 0059
404 0086
404 0O99
404 0103
404 0027
404 0109
404 0114
4O4 0028
404 0134
404 0119
404 0126
*Idle Speed screw
*Idle speed screw spring
*Inlet control lever
*Inlet control lever fulcrum pin
*Inlet control lever fulcrum pin
retainer screw
*Inlet needle, seat and gasket
Inlet seat gasket
*Inlet tension spring
*High speed mixture screw
*High speed mixture screw spring
High sPeed mixture screw washer
High speed mixture screw packing
Nozzle check valve
Throttle shaft and lever
Throttle shaft clip
Throttle shaft clip retainer screw
*Throttle shaft return spring
Throttle shutter
*Throttle shutter screw and
lockwasher
*Throttle wire retainer screw
*Gasket and packing set
Repair parts kit
PRINTED IN CANADA
BOMBARDIER LTD.
S - 9 JUNE -- 1968 IBM CODE 480 1006
OPPER CARBURETOR FOR 250 C.C. - A. $. ENGINE
PRINTED IN CANADA
BOMBARDIER LTD.
5- lO JUNE -- 1968 IBM CODE 480 1006
UPPER CARBURETOR FOR 250 C.C. - A. S. ENGINE
ITEM
No.
1
2
3
4
5
6
7
8
9
10
i1
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
No.
404 0004
404 0010
404 0013
404 0014
404 0018
404 0024
404 0028
404 0030
404 0032
404 0035
404 0038
404 0041
404 0042
404 0046
404 0047
404 0049
404 0050
404 0051
404 0052
404 0053
404 0056
404 0057
404 0059
404 0064
ITEM PART
DESCRIPTION No. No. DESCRIPTION
Body
"Body channel welch plug
Choke friction ball
Choke friction spring
Choke shaft and lever
Choke shutter
Choke shutter screw an, d lockwasher
Diaphragm gasket
*Diaphragm
Diaphragm cover
Flange gasket
Fuel pump gasket
*Fuel pump diaphragm
Fuel pump body
Fuel pump body sc. and loekwasher
*Fuel strainer screen
Fuel strainer cover gasket
Fuel strainer cover
*Fuel strainer cover ret. screw
*Idle mixture screw
*Idle mixture screw spring
Idle mixture screw washer
Idle mixture screw packing
*Idle speed screw
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
404 0067
404 0070
404 0072
404 0073
404 0076
404 0079
404 0081
404 0140
404 0143
404 0139
404 0142
404 0087
404 0136
404 0137
404 0138
404 0097
404 0103
404 0027
404 0109
404 0114
404 0028
404 0134
404 0120
404 0128
"Indicates
"Idle speed screw spring
*Inlet control lever
*Inlet control lever fulcrum pin
*Inlet control lever fulc. pin ret. scr.
*Inlet needle, seat and gasket
Inlet seat gasket
*Inlet tension spring
*Main fuel jet (.036)
Main fuel jet gasket
Main fuel jet plug screw
Main fuel jet plug screw gasket
Nozzle check valve
Throttle lever assembly
'Throttle lever ret. lockwasher
*Throttle lever ret. screw
Throttle shaft and lever
Throttle shaft clip
Throttle shaft clip ret. screw
*Throttle shaft return spring
Throttle shutter
'Throttle shutter sc. and lockwasher
*Throttle wire ret. screw
"Gasket and packing se_
Repair parts kit
contents of repair parts kit
PRINTED IN CANADA
BOMBARDIER LTD.
5-11 JUNE -- 1968 IBM CODE 480 1006
LOWER CARBURETOR FOR 2_50 C.C. - A. S. ENGINE
I0
14
PRINTED IN CANADA
BOMBARDIER LTD,
5-12 JUNE -- 1968 IBM CODE 480 1006
LOWER CARBURETOR FOR 250 C.C. - A. S. ENGINE
ITEM
No.
1
2
3
4
5
6
7
8
9
i0
Ii
12
13
14
15
16
PARTDESCRIPTION
No.
404 0005
404 0132
404 0030
404 0032
404 0035
404 0038
404 0041
404 0042
404 0046
404 0047
404 0049
404 0050
404 0051
404 0052
404 0070
404 0072
Body
*Body channel cup plug
Diaphragm gasket
* Diaphragm
Diaphragm cover
Flange gasket
Fuel pump gasket
*Fuel pump diaphragm
Fuel pump body
Fuel pump body ser. and loekwasher
*Fuel strainer screen
Fuel strainer cover gasket
Fuel strainer cover
*Fuel strainer cover ret. screw
*Inlet control lever
*Inlet control lever fulcrum pin
ITEM
No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART
No. DESCRIPTION
404 0073
404 0076
404 0079
404 0081
404 0084
404 0056
404 0057
404 0059
404 0098
404 0103
404 0027
404 0109
404 0115
404 0028
404 0119
404 0129
'Inlet control lever fulc. pin ret. scr.
'Inlet needle, seat and gasket
Inlet seat gasket
'Inlet tension spring
'*High speed mixture screw
*High speed mixture screw spring
High speed mixture screw washer
High speed mixture screw packing
Throttle shaft and lever
Throttle shaft clip
Throttle shaft clip ret. screw
*Throttle return spring
Throttle shutter
*Throttle shutter scr. and lockwasher
*Gasket and packing set
Repair parts kit
'Indicates contents of repair parts kit
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 13 JUNE -- 1968 iBM CODE 480 1006
SUSPENSION '-
35
>I
/
PRINTED IN CANADA
BOMBARDIER LTD.
5-14 JUNE -- 1968 IBM CODE 480 1006
" SUSPENSION
ITEM
No.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
No.
57O OOO2
570 0003
529 0003
501 0002
570 0101
501 0005
320 1062
386 6013
581 1017
405 4002
502 0002
502 0005
570 0203
502 0006
405 0002
320 1061
386 6013
408 2001
502 0111
502 0008
502 0010
DESCRIPTION
TRACK
Track assy
Track insert
Insert block tool
DRIVE
Drive axle
Drive sprocket
Drive sprocket flange
Bolt
Nut
Bearing seal
Bearing
WHEEL
Wheel support
Wheel flange inner
Wheel tire
Wheel flange outer
Wheel bearing
Bolt
Nut
Fitting
Wheel support cap
Cross shaft
Spring
PRINTED iN CANADA
QUANTI'YY ITEM
O. [ S.D. No.
21
221 1
116 116
23
24
251 1
262 2
272 2
2818 18
2918 18
3O2 2
312 2
32
336 6
12 12
3412 12
3512 12
3612 I 12
72 17237
72 7238
12 12
3912 12
4O3 3
416 6
42
BOMBARDIER LTD.
5 - 15
PART j IQUANTITY
No DESCRIPTION
• I i " "
300 8043 Bolt 6 6
399 8001 Lockwasher 6 6
!REAR HUB ASS'Y
503 0002 Rear hub ' 1 1
502 0012 Rear hub cap 2 i 2
570 0101 Sprocket 2 _ 2
501 0005 Flange 2 2
320 i062 Bolt 18 18
386 6013 Nut 18 18
570 0301 i Seal 2 2
405 4002 Bearing 2 2
503_0011 :::j:si:: :::: p:ate RHH 1 1 '50 00 9 j s " pate L..i 1 1
408 2001 Fitting 2 2
503 0025 Link plate spring R,H. I 1 1
503 0023 Link plate spring L.H. 1 1
503 0016 Retainer washer 2 2
503 0015 Adjuster sleeve 2 : 2
503 0006 Adjuster bracket R.H. 1 1
503 0010 Adjuster bracket L.H. i 1 1 [F
300 0047 Bolt 2 2
386 6022 Nut 6 6
300 0041 Bolt 2 2
391 0023 Washer 2 2 /
503 0027 Adjuster eye bolt i 2 2 [
/309 8004 Adjusting screw 2 2 I
/
JUNE -- 1968 IBM CODE 480 1006
CHAIN CASE
3
15 14 13 /
/
X
l
18
17
6
20
22
5
6
ITEM
No.
4
5
6
7
8
9
10
11
12
13
PART
No.
504 0003
504 0012
504 0013
504 0007
504 0008
412 1003
405 0001
405 0002
4O6 0001
504 0005
406 3001
300 4084
38O 9024
391 O025
504 0015
DESCRIPTION
Chain case
Drive sprocket 26 teeth
Drive sprocket 25 teeth
Drive sprocket 9 teeth
Drive sprocket 10 teeth
Driving chain
Tensioner bearing cone
Tensioner bearing cup
Tensioner O ring
Chain tensioner
Oil seal
Bolt
Nut
Fiat washer
Washer
QUANTITY ITEM PART
O. S.O. No. No.
1 1 14
1 15
1 16
1 17
1 18
1 1 19
2 2 20
2 2 21
1 1 22
1 1
1 1
1 1
1 1
1 1 23
1 1 24
381
371
570
504
5O4
386
507
507
517
380
3OO
386
386
412
529
2023
0011
0403
0017
0016
6019
0012
0013
0075
6022
0001
6019
6022
6001
0004
DESCRIPTION
Nut
Cotter pin
Chain case insp. cover
Footrest and U clamp ass'y
"V" clamp
Nut
Hinge rod and suppbrt
Adjuster tube
Pulley guard rod brackef
Nut
Bolt
Nut
Nut
Connecting link
Adjuster bar
QUANTITY
O. S.O.
1 1
1 1
1 1
1 1
1 1
3 3
1 1
1 1
1 1
1 1
1 1
1 1
1 1
BOMBARDIER LTD.
5:16PRINTED IN CANADA JUNE -- 1966 IBM CODE 480 1006
DRIVEN PULLEY
ITEM
No.
PART
No.
581 1009
504 1003
504 1022
DESCRIPTION_UANTITY ITEM
O. S.O. No.
Driven pulley ass'y 1 1 4
Driven pulley pressure 5
spring 1 1 6
Spring seat 1 1 I
II
PART
No. DESCRIPTION
371 1061 Roll pin
515 0057 Spacer sleeve
504 1012 Pin
QUANTITY
O. S.O.
1 1
1 1
6 6
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 17 JUNE -- 1968 IBM CODE 480 1006
DRIVE PULLEY '_
9
I1
ITEM
No.
"I
2
3
4
5
6
7
PART
No.
504 2008
405 4005
504 2013
414 0013
5O4 2017
504 2022
300 0152
QUANTITY ITEMDESCRIPTION
O. _S.O.A. No.
Drive pulley inner half 1 1 I 8
Clutch bearing 1 1 1 8
Clutch spring seat 1 1 1 8
Clutch release spring 1 1 1 9
Drive pulley outer half 1 1 1
Centrifugal governor i 1 1 10
Centrifugal governor bolt 1 1 1
PARTDESCRIPTION
No.
504 1009
504 1010
504 1007
504 2024
581 1008
Aligning shim .024
Aligning shim .048
Aligning shim .060
Pressure lever, spacer
and rivet
Drive pulley assy
complete
QUANTITY
o.Is.o.la.as required
as required
as required
BOMBARDIER LTD.
5- 18PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006
- NOTES -
d
PRINTED IN CANADA
BOMBARDIER LTD.
S - 19 JUNE -- 1968 IBM CODE 480 I006
_' CONTROL PARTS _
36
60
59
33s2 _31'
3O29
25
22 0 -.
2118 \
\
4142
46
47
37
58
34
3556
28
6
BOMBARDIER LTD.
5 - 20PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006
CONTROL PARTS
SKI
'EM
No.
1
PART
No. DESCRIPTION
580 0011
580 0010
505 0002
505 0040
380 6019
570 0502
505 0016
505 0013
Leaf spring and ski
assy L.H.
Leaf spring and ski
assy R.H.
Runner shoe
Ski runner
Nut /
Rebound leaf spring
Main leaf spring
Auxiliary leaf spring 18"
QUANTITY
O. S.O.
1 1
1 1
2 2
2 2
2 2
2 2
2 2
2 2
ITEM
No.
PART
No. DESCRIPTION
8 505 0015
9 505 0011
10 300 8084
Ii 386 6024
12 505 0023
13 505 0034
14 505 0017
15 371 0011
582 1003
i 582 1002
!QUANTITY
O. S.O.
Auxiliary leaf spring 13' 2 2
Spring coupler 2 2
Coupler bolt 4 4
Nut 4 4
Spring slider cushion 2 2
Slider pin 2 2
Spring pin 2 2
Cotter pin 4 4
Leaf spring ass'y L.H. i 1
Leaf spring ass'y R.H. 1 1
STEERING
18
19
20
21
22
2324
25
26
28
27
29
30
31
32
33
34
35
36
37
38
39
PART
No.
506
309
386
414
506
392
560
408
506
506
506
389
380
506
506
414
391
371
5O6
5O6
3OO
30O
391
386
0004
8003
6022
0127
0014
0026
6001
2001
0022
0018
0017
8016
6024
0043
0023
0109
0025
0031
0030
0029
0005
0001
0023
6019
DESCRIPTION
Ski leg
Ski leg attaching bolt
Nut
Upper coil spring
Steering armLockwasher
Upper ski leg bolt
Ski leg grease fitting
Lower tie rod
Tie rod end R.H.
Tie rod end L.H.
Nut
Nut
Steering rod
Tie rod swivel
Tie rod end spring
Tie rocl spring washer
Cotter pin
Handle bar
Steering shaft sleeve
Bolt
Bolt
Flat washer
Nut
PART
No.
414
506
390
414
0002
0040
0047
0082
414 0063
510 0003
510 0005
414 0008
414 0030
409 0012
510 0011
321 7061
385 1013
392 0014
580 1021
5O7 OOO6
390 5001
414 0081
510 OO04
507 0019
507 0014
506 0034
DESCRIPTION
Handle bar grip
Hand throttle handle
Rivet
Brake and throttle
cable protector
Throttle cable housing
Throttle cable
Throttle cable
Throttle return spring
Sleeve
Cable clip
Cable housing clip
Clip bolt
Nut
Lockwasher
Brake handle with lining
Brake lining only
Rivet
Brake return spring
Brake cable
Brake cable housing
Cable housing clip
Bushing
1
1 1
2 2
4 4
1
1
1
1
l 1
1 1
2 2
1
1
1
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 21 JUNE -- 1968 IBM CODE 480 1006
ELECTRICAL
0
0HEAD LAMP
IGNITION SWITCH
Brown Red
Red with spiral yellowYello
Black J
ENGINE
I _
,--4 _ :
t i
',....:
TAIL LAMP
',:
2
3
II
10
1415
8
il 17
5 7
WIRING
.!3
9
16
19
22
DIAGRAM
2736
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 22 JUNE -- 1968 IBM CODE 480 1006
ELECTRICAL
ITEM
No.
1
2
3
8
9
0
11
12
13
14
15
16
PART
No.
410 6001
410 6006
410 9014
355 0005
410 9005
355 0007
399 8005
389 8009
409 6014
409 6013
515 0064
409 0006
410 1002
410 9001
355 0002
409 6014
DESCRIPTION
Head lamp ass'y
Sealed beam
Retainer ring
Head lamp ring screw
Sealed beam mounting
brackets
Screw
Lockwasher
Speed nut
Sealed beam wire
(positive)
Sealed beam wire
(negative)
Wiring housing
Insulated terminal
Switch
Wiring clip
Screw
Switch to connector wire
PRINTED IN CANADA
QUANTITY ITEM PART
O.'S.O A. No. No.
1 1 1 16 4O9 6014
1 1 1 17 409 9001
li 1 1 17 409 9002
21 2 2 18 515 0035
19 409 0001
2 2 220 409 0003
4 4 421 409 6014
4 4 421 _ n_0_ 6014
4 4 S22 515 0128
22 515 01291 1 1
23 410 6005
1 1 1 24 363 3103
1 i 1 24 355 0001
!7 71 6 25 410 5002
11 1 1 26 410 9012
1 1 1 27 409 6013
2J 2 2 28 409 0007
1 29 320 1062
3O 386 6013
J
BOMBARDIER LTD.
5 - 23
DESCRIPTION
Switch to connector wire
Wiring housing
Wiring housing
Wiring housing clip
Connector housing
Snap terminal
Tail lamp wire
Tail lamp wire
Wiring housing
Wiring housing
Tail lamp ass'y
Tail lamp screw
Tail lamp screw
Tail lamp bulb
Tail lamp lens
Tail lamp wire (negative)
Insulated terminal
Screw
Nut
QUANTITY
O. S.O.A.
1
1 1 1
1 1 1
1 1 1
2 2 2
4 4 4
1 1
1
1 1 1
1 I 1
1 1 1
2 2
2
1 1 1
1 1 1
1 1
1 1
1 1
1 1
JUNE -- 1968 IBM CODE 480 1006
BODY
47
46
10
7
4
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 24 JUNE -- 1968 18M CODE 480 1006
ITEM
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
BODY
l PARTNo.
571 1701
517 OO38
390 4003
399 9OO:
414 0025
336 1064
386 6013
517 0039
414 0014
414 0117
571 1707
515 0059
515 0056
414 0031
515 0004
380 9019
570 1702
391 0023
380 9019
515 0057
515 0058
515 0005
414 0028
414 0029
507 0014
320 1061
386 6013
DESCRIPTION
Hood
Aluminum bumper
Pop rivet
Washer
End bumper
Bolt
Nut
Bumper protector rubber
Fuel tank cap and gauge
Fuel tank gauge
Head lamp support
Head lamp bracket
Head lamp bolt
Spacer
Head lamp spring
Nut
Head lamp insulator rubber
Washer
Nut
Head lamp leaf spring (off)
Head lamp leaf spring (on)
Adjuster plate
Light opening device
Cable
Cable clip
Bolt
Nut
QUANTITY
O. S.O.
1 1
1 1
22 22
24 24
2 2
2 2
2 2
1 1
1 1
1 1
1 1
1 1
1 1
2 2
1 1
1 1
3 3
3 3
3 3
1 1
1 1
1 1
1 1
i 1
1 1
1 1
1 1
ITEM
No.
29
30
31
32
33
34
35
36
37
38
39
40
40
41
42
43
44
45
46
47
48
49
49
5O
PART
No. DESCRIPTION
380 6024
571 1706
517 0042
390 4001
517 0036
399 9001
390 4002
517 0OO4
517 0037
517 0010
363 0073
514 0026
514 0028
402 2049
517 0018
517 0019
414 0020
414 0032
414 0034
386 6019
414 0091
414 0107
414 0108
414 0093
414 0092
107 700]
Nut
Compt. door
Compt, door lock spring
Pop rivet
Compt. door hinge
Washer
Pop rivet
Windshield
Windshield protector
Windshield moulding
Windshield screw
Exhaust pipe
ExhausL pipe
Exhaust clamp
Seat cushion
Seat cushion leatherette
Back rest cushion ass'y
R.H. back rest side plate
L.H. back rest side plate
Nut
Label - Bombardier
Label - Olympique
Label - Super Olympique
Label - Ignition switch
Gas mixture sticker
Weather strip
QUANTIT3
O, IS.O.
1 1
1 1
1 I
2 2
1 1
4 4
8 8
1 1
1 1
1 1
10 10
1
1
1 1
1 1
1 1
1 1
1 1
1 1
2 2
2 2
1
1
1 1
1 1
MISCELLANEOUS
I
i570 1201
512 0009
512 0017
309 8012
386 6022
386 6024
Engine support insulator ki
Engine support
Engine bracket
Engine bracket bolt
Engine bracket nut
Engine support nut
I
J 1 1 513 0035
2 2 513 0010
1 1 414 0130
4 4 408 0002
4 4 414 0024
4 4
Fuel line adapter at tank
Fuel filter
Fuel line
Fuel tank drain plug
Fuel line tee
i .
1 1
1 1
as req.
1 1
PRINTED iN CANADA
BOMBARDIER LTD.
5 - 25 JUNE -- 1968 IBM CODE 480 1006
-NOTES-
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 26 JUNE -- 1968 IBM CODE 480 1006
ALPINESECTION
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 27 JUNE -- 1968 IBM CODE 480 1006
SUSPENSION
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 28 JUNE -- 196,3 IBM CODE 480 1006
SUSPENSION
ITEM
No.
1
2
3
4
5
6
7
8
9
10
II
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART t
No. DESCRIPTION QTY.
570 0002
570 0003
501 0006
570 0101
501 0005
320 1062
386 6013
581 1017
405 4002
502 0002
502 0005
570 0203
5O2 O0O6
4O5 4002
320 1061
386 6013
408 2001
502 0011
502 OOO8
5O2 0010
300 8043
399 8001
503 0002
502 0012
570 0101
Track belt
Insert
Drive axle
Drive sprocket
Drive sprocket flange
Drive sprocket bolt
Drive sprocket nut
Bearing seal
Drive axle bearing
Wheel support
Wheel flange inner
Wheel tire
Wheel flange outer
Wheel bearing
Wheel bolt
Wheel nut
Wheel flange fitting
Wheel support cap
Cross shaft
Suspension spring
Cross shaft bolt
Lockwasher
Rear hub
Rear hub cap
Sprocket
2
232
2
4
4
36
! 364
4
, 12
24
24
24
24
144
144
24
24
6
I 12t
12
12
2
4
I 4
ITEM
No.
37
38
39
40
41
42
43
43
44
45
46
PART
No. I DESCRIPTION
501 0005
320 1062
386 6013
570 0301
405 4002
503 0021
503 0019
408 2001
503 0025
503 0023
503 0016
503 0015
503 0008
503 0012
300 0047
386 6022
300 0041
391 0023
503 0027
309 8004
I503 0007
503 0011
309 8001
503 0026
i
1503 00284
Sprocket flange
Sprocket bolt
Sprocket nut
Rear bearing seal
Rear hub bearing
Adjuster ]ink plate RI-I
Adjuster link plate LH
Adjuster link plate fitting
Link plate spring
Link plate spring LHii;Spring retainer washer
Adjuster sleeve
!Adjuster bracket RH
Adjuster bracket LH
Adjuster bolt
Adjuster nut
Positioning bolt
Positioning bolt washer
Adjuster eye bolt
Adjusting screw
i
I Center adjuster bracket RHCenter adjuster bracket LH
Center adjuster screw
Adjuster screw buffer
, Cen_er adjuster eye bolt
QTY.
4
36
36
4
4
2
2
4
2
4
4
1
I
4
12
4
4
2
2
1
1
2
2
2
PRINTED iN CANADA
BOMBARDIER LTD,,
5 - 29 JUNE -- 1968 IBM CODE 480 1006
CHAIN CASE - DRIVEN PULLEY
PRINTED IN CANADA
BOMBARDIER LTD.
5 - .:30 JUNE -- 1968 IBM CODE 480 1006
CHAIN CASE - DRIVEN PULLEY
ITEM
No.
I
2
3
5
6
7
8
9
lO
ii
12
13
15
16
17
18
19
PART
No.
417 0001
570 0407
386 6022
412 1003
504 0007
504 0021
399 8003
300 0005
386 6019
504 0022
405 2001
504 0023
380 6019
300 0004
581 3004
504 1007
504 1005
ITEM
DESCRIPTION QTY. No.
Chain case
Chain case gasket
Chain case nut
Driven chain
Chain drive sprocket
Chain tightener
Tightener fiber washer
Tightener bolt
Tightener bolt nut
Chain tightener sprocket
Tightener sprocket bearing
Tightener pin
Tightener adjuster bolt nut
Tightener adjuster bolt
Driven pulley assy.
Spacer
Driven pulley pressure spring
1
1
10
1
1
1
2
1
1
1
1
t 1
1
1
1
1
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PARTDESCRIPTION
No.
504 1022
371 1061
405 4005
504 1016
504 0015
381 2028
371 0011
581 1017
405 4002
504 1020
300 0001
386 6019
507 0025
380 7022
371 0011
570 04O3
412 6001
Spring seat
Cotter pin
Shaft bearing
Bearing sleeve
Shaft washer
Shaft nut
Shaft nut cotter pin
Bearing seal
Support plate bearing
Shaft support plate
Support plate bolt
Support plate bolt nut
Shaft support plate rod
Support plate rod nut
Support plate rod cotter pin
Chaincase inspection cover
Connecting link
QTY.1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
PRINTED IN CANADA
BOMBARDIER LTD,
S - 31 JUNE -- ]958 iBM CODE 480 1006
CONTROL PARTS
37
38 39// /" 40
-'_, /,//_/ ,._j41 42
BOMBARDIER LTD.
5 - 32PRINTED IN CANADA JUNE -- 1968 IBM CODE 480 1006
CONTROL PARTS
SKI
ITEM
No.
1
2
3
4
5
6
7
8
9
10
PARTDESCRIPTION
No.
580 3013
505 0002
505 0004
380 6019
570 0502
505 0016
505 0014
505 0013
505 0015
505 0011
Leaf spring and ski assy.
Runner shoe
Ski runner
Nut
Rebound leaf spring
Main leaf spring
First aux. leaf spring
Aux. leaf spring 18"
Aux. leaf spring 13"
Spring coupler
ITEM
QTY. No.
1 11
I 12
1 13
1 14
1 15
1 16
1 17
1 18
1
1
PART
No. DESCRIPTION
300 8084
386 6024
505 0033
505 0034
505 0017
371 0011
570 0501
505 0022
582 3001
Coupler bolt
Nut
Spring slider cushion
Slider pin
Spring pin
Cotter pin
Ski front retaining cable
Retaining cable union link
Leaf spring assy.
QTY.
STEERING
ITEM
No.
2O
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
PART
No. DESCRIPTION
506 0007
309 8003
386 6022
506 0042
506 0039
300 0001
391 0023
386 6019
507 0026
3O0 0001
386 6019
414 0172
506 0038
506 0031
392 0026
300 0126
414 0002
5O6 OO4O
390 0047
Ski leg
Ski leg attaching bolt
Ski leg attaching bolt nut
Steering shaft lower sleeve
Steering shaft bracket
Bracket attaching bolt
Bracket attaching bolt washer
Bracket attaching nut
Brake cable housing bracket
Brake cable housing bracket
bolt
Brake cable housing bracket
nut
Steering shaft upper spring
S_eering shaft upper bushing
Steering handle
Handle bar bolt lockwasher
Handle bar bolt
Handle bar grip
Hand throttle handle
Hand throttle handle rivet
QTY.ITEM
No.
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
PART
No. DESCRIPTION
414 0082
510 0004
510 0008
409 0012
414 0030
580 1021
507 0006
390 5001
414 008i
300 0046
386 6022
507 0016
507 0020
507 0014
409 0012
510 0011
321 7061
385 1013
392 0014
Brake and throttle cable
protector
Throttle cable
Throttle cable housing
Throttle cable clip
Sleeve
Brake handle
Brake lining
Lining rivet
Brake return spring
Brake handle bolt
Brake handle bolt nut
Brake cable
Brake cable housing
Brake cable housing clip
Brake cable ciip
Cable housing clip
Cable housing clip bolt
Clip bolt nut
Clip bolt lock washer
QTY.
1
1
1
2
2
1
1
2
i
1
l
1
1
1
1
1
1
1
1
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 33 JUNE -- 1968 IBM CODE 480 1006
BODY
26 25 24
/\ '
27_ 22
19
/
11
76
L0
4
5 I0 9
3130
I
,!34
3_ \35
32 _ I_1 \20 •
46 /48
47
PRINTED IN CANADA
BOMBARDIER LTD.
5 - 34 JUNE -- 1968 iB_i CODE 480 1006
BODY
ITEM
No.
PART
_o.
1
2
3
4
5
6
7
8
9
10
11
12
14 570 1702
15 391 0023
16
17
18
19
571 1702
571 1801
414 0036
390 4003
517 0068
300 1006
386 6019
391 0021
300 0041
386 6022
414 0014
414 0117
380 9019
571 1721
571 1706
390 4001
517 0042
517 0036
390 4002
399 9001
517 0040
517 0005
517 0011
DESCRIPTION
Hood
Bottom plate
Body moulding
Bottom plate pop rivets
Ski - holder
Ski - holder bolt
Ski - holder bolt nut
Ski - holder flat washer
Ski - holder brace bolt
Ski - holder brace bolt nut
Fuel tank cap
Fuel tank cap gauge
Headlamp insulator rubber
Washer
Nuts
Head]amp support
Compartment door
Lock spring pop rivet
Compartment door lock spring
Compartment door hinge
Hinge pop rivet
Washers
Windshield protector
Windshield
Windshield moulding
PRINTED IN CANADA
ITEM
QTY. No.
I 27
i 1 28
1
2926
3O1
314
32
433
4
342
352
361
371
383
393
4O3
411
421
432
441
451
464
472
481
1 49
1
BOMBARDIER LTD.
5 - 35
PART
No.
363 0073
402 2049
I386 6019
514 0030
300 0000
514 0027
414 0079
324 8062
]384 9013
1517 0017
414 0021
517 0026
513 0024
513 0025
320 1061
386 6013
513 0011
571 1719
414 0154
501 0007
300 0000
392 0019
570 0409
DESCRIPTION
Windshield screw
Exhaust pipe eollet with bolt
nut
Pipe coupling bolt nut
Pipe coupling
Pipe coupling bolt
Exhaust pipe
Seat hinge
Hinge bolt
Hinge bolt nuts
Seat cushion
Back - rest cushion
Back - cushion leatherette
Fuel tank
Retaining strip
Retaining strip bolt
Retaining strip bolt nut
Fuel line adapter
Pulley guard
Pulley guard spring
End bearing housing
End bearing housing bolt
End bearing housing
lockwasher
Driving belt
QT
2
2
1
2
1
2
4
4
1
1
1
1
2
2
2
1
I
1
2
6
JUNE -- 1968 IBM CODE 480 1006