NISSAL - NEWMETnissal.co.rs/wp-content/uploads/2017/prezentacija/...History Nissal-Newmet company...

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COMPANY PRESENTATION

NISSAL - NEWMET

History

Nissal-Newmet company was founded in Nis in 1955. It was

originaly part of Copper Mill “Sevojno” but after moving the rolling

mill to another location it was separated into an industrial enterprise

for the processing and production of non-ferrous metals called

“Moravka. Soon the factory name was changed into “Đuro Salaj”

and later to “Nissal”.

At the moment of establishment, the factory had 132 workers

and one old 400 tones press. Over the next twenty years it

developed into a producer with more than 2000 employees.

Today, complex of Nissal`s building and industrial facilities is

located on 12ha.

Production consists of five main production units: Extrusion

plant, Drawing plant, Surface protection, Machining & Accessories

and Foundry.

Company has 338 employees, producing around 4500 MT of

aluminium bars and 2000 MT profiles, with 85% of its production

being sold in EU, Middle East and Far East.

Company Nissal Newmet d.o.o. Nis was founded 2013. Founder

of company Nissal-Newmet is Nissal d.o.o. with 100% ownership.

From April 2016, company Newmet International AG from

Switzerland is 100% owner of NISSAL d.o.o.1

Message from the owner

Nissal Newmet has been present in the aluminium

extrusion market for more than 6 decades with continuous

supply of our products throughout Europe, Russia, Middle

East and Far East. It is a recognizable brand associated

with good quality products, resulting from a strong

employee knowledge base and experience. The plant has

an enviable infrastructure comprising foundry, extrusion

and drawing plant, modern anodizing and powder coating

equipment as well as machining plant, making it a rare all

round production facility of its kind.

Our goal for the future is to stabilize the dominant

position in the domestic market and become an

unavoidable factor in the region. Furthermore, we wish

increase our presence by significantly increasing our

capacity through introduction of new modern equipment

thereby utilizing incredible economies of scale possibilities.

Recent success and developments were a result of a

clear focus on client service approach, allowing us to move

forward with the implementation of our plans together with

our partners.

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PRODUCTION UNITS

FOUNDRY EXTRUSION AND

DRAWING PLANT

SURFACE

PROTECTION

PLANT

ACCESSORIES

AND MACHINING

PLANT

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FOUNDRY

• Capacity : 7200t per year (600t per month)

• Production program: billets in alloys series 1xxx, 2xxx, 5xxx, 6xxx and 7xxx

• Diameters of the billets: 6 and 8 inch

• The production is carried out in the induction furnaces for melting and casting as well as with the furnaces for homogenized annealing

• Equipment:

JUNKER furnace 2 units

SIEMENS furnace 1 unit

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EXTRUSION AND DRAWING PLANT

PRESS 31 MN

• Producer - PRESEZZI, Italy

• Installed in 2009.

• Capacity: up to 12.000t per year

• Production program:

- 6xxx alloy series profiles and tubes

- bars in alloy series 1xxx, 2xxx, 5xxx , 6xxx

and 7xxx

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EXTRUSION PLANT

PRESS 15 MN

• Producer - Loewy, New York, USA

• Reconstructed in 2004.

• Capacity: up to 4000t per year

• Production program:

- profiles, tubes and bars in alloy series

6xxx and 1xxx

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DRAWING PLANTPRODUCTION PROGRAM

BARS

Alloy series:

• 1xxx (1050),

• 2xxx (2007, 2011, 2024, 2030…),

• 5xxx (5754 and 5019),

• 6xxx (6060, 6012, 6082, 6026),

• 7xxx (7022, 7075);

• Extruded and drawn, in accordance with

standards EN, DIN, ASTM

• Dimension:

- round Ø10 - Ø120mm

- square 10 - 36mm

- hexagonal 10 - 36mm

• Length: 2,9 - 3,2m

• Packing: wooden pallets, weight up to

500kg

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EXTRUSION PLANTPRODUCTION PROGRAM

STANDARD PROFILES

• Alloys series 1xxx, 5xxx and 6xxx

• In accordance with standards EN, DIN, ASTM,

SRPS

• Max dimension of the profiles in circumscribed

circle 180mm

• Standard length - 6,5m, according to special

request max.10m

• Packing: according to special request or standard

pallets cca 500kg

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EXTRUSION PLANTPRODUCTION PROGRAM

PROFILES ACCORDING TO DRAWING

• Alloy series 1xxx, 5xxx and 6xxx

• Controlled die managing

• Various profile designs produced according to customers requirements

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EXTRUSION PLANTPRODUCTION PROGRAM

TUBES

• Alloy series 1xxx, 5xxx and 6xxx

• In accordance with standards EN,

DIN, ASTM, SRPS

• Standard length - 6m, according to

special customer request - 10m

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EXTRUSION PLANTPRODUCTION PROGRAM

ARCHITECTURAL PROFILES

ALD 2100 ALD 9100 ALD 7500

ALS 57 ALT 55 ALT 68

PKS 600

ALFA 50-SG-HI 12

SURFACE PROTECTION ANODIZATION

• Plant was installed in 2008.

• Anodization of profiles and sheets

up to 7.5m in length

• Installed strenght 60.000A

• Capacity: 600t per month

• Several possible finishes: satin-like

surface, sanded, brushed,

electrochemically dyed

• In accordance to QUALIANOD quality

standard

• Anodization is done in accordance to

Nissal-Newmet hue card

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SURFACE PROTECTION POWDER COATING

• Producer of the equipment: GEMA,

Switzerland

• Equipment was installed 2009.

• Powder coating of aluminium

profiles and sheets up to 7m length,

according to RAL technology

• Capacity: 300t per month

• In accordance to QUALICOAT

quality standard

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MACHINING

Accessories plant is doing machining of

metal according to submitted technical

drawing, guaranteeing quality and prompt

delivery.

CNC MACHINE

Processing on CNC processing center FOM

"FLEN". It is possible to quickly and

precisely process parts according to

submitted drawings.

ACCESSORIES and FITTING

A wide range of accessories that enable

easy workshop and assembly on the

ground, as well as fittings.

ACCESSORIES AND MACHINING PLANT

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QUALITY CERTIFICATE

• The company has following

certificates:

- ISO 9001:2015

- ISO 14001:2015

- QUALICOAT

- QUALANOD

- CE mark

• We are in the process of

implementation of

automotive standard

• TS 16949

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QUALITY CERTIFICATECertificate of permanent

functionality of the windows up to

100kg

Certificate of mechanical strenght of

the windows

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EXPORT

• Germany

• Austria

• Bulgaria

• Italy

• Sweden

• Czech Republic

• Romania

• Ukrain

• Spain

• Croatia

• Bosnia and Herzegovina

• FYRO Macedonia

• Slovenia

• UAE

• Singapore

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Over 85% of production has been exported, mostly to EU Countries: