Post on 10-Mar-2018
80442783Revision GJune 2012
Save These Instructions
Nirvana Cycling Refrigerated Dryer Models 500-800
Operator’s Manual
Manual Del OperadorES
Manual do OperadorPT
Manuel De L’opérateurFR
Operator’s ManualEN
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Contents Operators Manual
1.0 CONTENTS2.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.0 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.0 REFRIGERATED DRYER NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.0 RECEIVING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.2 UNPACKING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.0 SAFETY AND OPERATION PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6OSHA Heading Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.0 PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.2 AIR SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.3 MOISTURE REMOVAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3.1 SOLENOID DRAIN (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.3.2 NO AIR LOSS DRAIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4 REFRIGERATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97.5 THERMAL MASS CIRCULATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97.6 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.6.1 BASIC USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107.6.2 EXCHANGER TEMPERATURE SET POINT AND ALARMS . . . . . . . . . . . . . 117.6.3 ADJUSTING SET POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.6.4 ALARMS AND THEIR FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.6.5 ALERT MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.6.6 START MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.6.6.1 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.6.6.2 Remote Mode (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.6.6.3 Auto Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.0 INSTALLATION AND INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128.1 LOCATION AND MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128.2 PIPING AND VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128.3 FILTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128.4 ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138.5 INITIAL START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.5.1 START- UP SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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Operators Manual Contents
CONTENTS (CONTD...)
9.0 SCHEDULED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.2 REFRIGERANT CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.3 CONDENSATE DISCHARGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.3.1 SOLENOID DRAIN (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149.3.1.1 Cleaning Instructions - Solenoid Drain . . . . . . . . . . . . . . . . . . . . . . 149.3.2 NO AIR LOSS DRAIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.4 PANEL FILTER ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159.5 PRE-FILTERS AND POST-FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.0 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1610.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1610.2 PROBLEM / ACTION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.0 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1912.0 GENERAL ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2313.0 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
MISCELLANEOUS PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24PARTS FOR AIR COOLED DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24PARTS FOR WATER COOLED DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25MISCELLANEOUS PARTS FOR NEMA 4 DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25GLYCOL PUMPS, AUTOTRANSFORMERS & SOLENOIDS . . . . . . . . . . . . . . . . . . . . . . . 25
14.0 ENGINEERING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25AIR COOLED CONDENSERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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2.0 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling refrigerated air dryer removes moisture, oil vapor, and other contaminants from compressed air. These contaminants are detrimental to pneumatically operated appliances, controls, instruments, machinery and tools. This removal is accomplished by cooling the air with a refrigeration unit to a temperature at which moisture in the air is condensed and separated
from the air stream. The temperature the air is cooled to, normally between �6° and �0°F (2° and �°C), is known as dew point. This dryer can be easily installed into various pneumatic systems in which dry air is required or desired. Please refer to Principles of Operation for complete operating details.
3.0 WARRANTY
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such
performance warranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HERBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The Purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such use of Equipment will be at Purchaser’s sole risk and liability.Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the equipment or negotiated as part of the purchase order may take prec-edence over this warranty.
4.0 REFRIGERATED DRYER NOMENCLATURE
PREFIX NOMINAL*FLOW
(SCFM)
CONDENSERTYPE
POWER RATING
NVC 500-800 A = AIRW = WATER
� = �60-�-605 = 2�0-�-606 = 575-�-607 = �80-�-508 = 220-�-50
0 = NEMA 1H = NEMA �
* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure.
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5.0 RECEIVING AND INSPECTION
5.1 INSPECTION
Upon receiving your Ingersoll Rand air dryer, please inspect the unit closely. If rough handling has been detected, please note it on your delivery receipt, especially if the dryer will not be uncrated immediately. Obtaining the delivery person’s signed agreement to any noted damages will facilitate any insurance claims.
5.2 UNPACKING AND HANDLING
WARNINGUnder no circumstances should any person attempt to lift heavy objects without proper lifting equipment (i.e., crane, hoist, slings or fork truck). Lifting any unit without proper lifting equipment, may cause serious injury.
To facilitate handling during shipment, all dryer packages have been mounted on a base that provides for forklifting between two base channels. Forks should extend all the way through forklift channels to reduce unnecessary forces to the dryer during moving. Slings can be used to lift the crates, but spreader bars must be used to prevent the slings from exerting a force against the sides of the crates or the dryer.
6.0 SAFETY AND OPERATION PRECAUTIONS
Because an air dryer is pressurized and contains rotating parts, the same precautions should be observed as with any piece of machinery of this type where carelessness in operation or maintenance could be hazardous to personnel. In addition to obvious safety rules that should be followed with this type of machinery, safety precautions as listed below must be observed:
Only qualified personnel shall be permitted to adjust, perform maintenance or repair this air dryer.
Read all instructions completely before operating unit.
Pull main electrical disconnect switch and disconnect any separate control lines, if used, before attempting to work or perform maintenance on the unit.
Do not attempt to service any part while machine is in an operational mode.
Do not attempt to remove any parts without first relieving the entire air system of pressure.
Do not attempt to remove any part of the refrigeration system without removing and containing refrigerant in accordance with the EPA and local regulations.
Do not operate the dryer at pressures in excess of its rating.
Do not operate the dryer without guards, shields and screen in place.
Inspect unit daily to observe and correct any unsafe operating conditions.
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OSHA Heading Descriptions
WARNING“Warning” is used to indicate a hazardous situation which has some probability of death or severe injury. Warning should not be considered for property damage accidents unless personal injury risk is present.
CAUTION“Caution” is used to indicate a hazardous situation which may result in minor or moderate injury.
NOTICE“Notice” is used to indicate a statement of company policy as the message relates directly or indirectly to the safety of personnel or protection of property. Notice should not be associated directly with a hazard or hazardous situation and must not be used in place of “Danger,” “Warning,” or “Caution.”
NOTICEThe user of any air dryer manufactured by Ingersoll Rand, is hereby warned that failure to follow the above Safety and Operation Precautions may result in personal injury or equipment damage. However, Ingersoll Rand does not state as fact, nor does it mean to imply, that the preceding list of Safety and Operating Precautions is all inclusive, and further, that the observance of this list will prevent all personal injury or equipment damage.
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6.0 SAFETY AND OPERATION PRECAUTIONS
Air Under Pressure Will CauseInjury, Death Or Property Damage.• Do Not Exceed Pressure Rating.• Relieve Press. Before Servicing.• Do Not Modify/Repair/Rework ASME Coded Pressure Vessels As Insurance Rating Affected.
READ TECHNICAL MANUAL
ELECTRICAL CONNECTION BOXAll Customer Connections To Be Made At This Location.See Terminal Connection Diagrams, below.Be Certain To Follow All NEC, State, Local and Other ApplicableCodes During Installation.
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2
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GRN
WHT
BLK
G
N
L1
FACTORYWIRING
INCOMINGLINE VOLTAGE
100-125VAC1PH/50-60HZ(BY OTHERS)
(REFER TO UNITNAMEPLATE FOR
POWERREQUIREMENTS)
100-125VAC / 1 PH
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2
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GRN
BLK
G
L1
RED L2
FACTORYWIRING
INCOMINGLINE VOLTAGE
200-240VAC1PH/50-60HZ(BY OTHERS)
(REFER TO UNITNAMEPLATE FOR
POWERREQUIREMENTS)
200-240VAC / 1 PH
1
2
3
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GRN
RED
WHT
G
L1
L2
BLK L3
FACTORYWIRING
INCOMINGLINE VOLTAGE
200-575VAC3PH/50-60HZ(BY OTHERS)
(REFER TO UNITNAMEPLATE FOR
POWERREQUIREMENTS)
200-575VAC / 3 PH
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ELECTRICAL CONNECTION BOXCONTAINS HIGH VOLTAGE
• Turn Off Power And Lock Out At ALL Sources Before Opening To Perform Service.• Remote Alarm Contact Wiring Has Control Power From Separate Source.
READ TECHNICAL MANUAL
Air Under Pressure Will CauseInjury, Death Or Property Damage.• Relieve Press. Before Servicing.• Condensate Drain Discharges Under Pressure.• Drain Requires Periodic Cleaning (Service).
READ TECHNICAL MANUAL
Removing fuses will not disconnectpower from dryer. Always disconnectpower from ALL sources beforeperforming service.
READ TECHNICAL MANUAL
HIGH VOLTAGEThis unit is charged with
refrigerant under high pressure.
FAN MAY AUTOMATICALLYSTART AT ANY TIME
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7.0 PRINCIPLES OF OPERATION
7.1 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling dryers remove moisture From compressed air by cooling the air temperature to between �6° and �0°F (2 and �°C). This causes vapors to condense into liquid droplets which can then be easily removed from the air. The major systems of the dryer which contribute to its operation are the Air System, the Moisture Removal System, the Refrigeration System, the Thermal Mass Circulating System and the Controls. The following paragraphs describe each of the systems in greater detail.
7.2 AIR SYSTEM
The air system consists of the dryer components which are in contact with the compressed air. Referring to Figure 1 and following the bold “AIR FLOW,” hot saturated air from
the compressor enters the precooler/reheater where the air temperature is reduced prior to entering the chiller by the cool air exiting the air/moisture separator. This precooling allows for the use of a smaller refrigeration system. The air then goes into the chiller section where it is further cooled to the desired dew point by a thermal mass fluid. The temperature of the thermal mass fluid is maintained by the refrigeration circuit and controls. The air continues to the separator where moisture is removed, thereby, allowing the cool, dry air to return back to the precooler/reheater to be heated by the incoming moist hot air. The air exiting the “reheater” portion of the dryer should be approximately 15°- 20°F lower than the inlet air temperature based on standard conditions at full rated flow.
PROCESS AND INSTRUMENTATION DIAGRAMNVC500-800 AIR AND WATER COOLED
550036 C
AIR OUTLET
CONDENSATE DRAIN
AIR INLETFILTERDRYER
AIR COOLED CONDENSER
EVAPORATOR
REFRIG COMPRESSOR
EXPANSION VALVE
FAN MOTOR (S)
( 1 REQ ) D2000NP( 2 REQ ) D2700NP
( 1 REQ ) 500-600 NVC( 2 REQ ) 700-800 NVC
CHILLER
CIRCULATING PUMP THERMAL MASS RESERVOIR
PRECOOLER / REHEATER
WATER-COOLED CONDENSER
WATER REGULATING VALVE
SEPARATOR
LEGEND
AIR FLOW
CHILLER ( EXCHANGER) TEMPERATUREDIGITAL DISPLAYCONTROL ENCLOSURE
REFRIG ( R404A) FLOWTHERMAL MASS FLUIDCONDENSATE LINEWATER FLOW
WATER IN
WATER OUT
FIGURE 1 - FLOW DIAGRAM
7.3 MOISTURE REMOVAL SYSTEM
Ingersoll Rand condensate drains discharge condensed moisture and lubricants (condensate) from compressed air equipment.
Liquid droplets are removed from the air stream in the separator. As the air and liquid mixture passes through the separator it spins, slows down and then changes direction. This causes condensate to fall out of the air stream and collect in the bottom of the separator. The collected liquid is removed from the separator by a timed electric drain(standard) which is controlled by the Controller OR an optional No-Air Loss drain.
7.3.1 SOLENOID DRAIN (STANDARD)
The Drain Open time and Drain Closed time are accessed by depressing the appropriate button and using the up and down arrows to change the value. The Drain Open value is seconds; the Drain Closed value is minutes.
To obtain the optimum time values for operation of the electric drain valve, set the drain closed time to five minutes and the open time to ten seconds.
After running the unit under full rated flow for approximately �0 minutes, verify that when the electric drain opens, all of the accumulated liquid is discharged and then followed by a small burst of air.
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If a small amount of liquid and a large amount of air is discharged, decrease the on-time setting or increase the off-time setting. If there is all liquid and no air has been discharged, increase the on-time setting or decrease the off-time setting.
The on/off-time settings will vary accordingly to seasonal conditions. During the summer when more moisture is present in the air system, a shorter ontime that increases the valve opening frequency is required. A longer off-time may be used during the winter months when moisture levels are lower.
7.3.2 NO AIR LOSS DRAIN (OPTIONAL)
The condensate drain operates as a zero-air-loss drain, returning air that is displaced in the drain bowl back into the compressed air system. Consistent discharging of condensate from compressed air equipment is essential for proper equipment operation and performance.
The condensate drain uses a unique sensing method to determine the level of condensate in the drain bowl. A transducer located in the drain bowl continuously sends out a signal 50 times per second. Once the transducer determines that the level of condensate has reached a predetermined level within the drain bowl, a signal is sent to the no-loss drain valve to open. This operation permits removal of condensate of up to 80 gallons per hour.
The drain also features a test button that permits manual operation of the no-loss drain valve. Depressing the test button illuminates the LED and energizes the solenoid valve. The LED illuminates to indicate “POWER ON” and goes off when the no-loss drain valve is operated by the transducer or manual test button.
The condensate flows through the feed line into the drain unit and accumulates in the container. A capacitive sensor continuously registers the liquid level and passes a signal to the electronic control as soon as the container is filled. The pilot valve is then activated and the diaphragm opens the outlet line for discharging the condensate. When the drain unit has been emptied, the outlet line is closed again quickly and tightly without wasting compressed air.”
7.4 REFRIGERATION SYSTEM
The Refrigeration System consists of all the components which handle R-�0�A. This is a hermetically sealed closed-loop system. Referring to Figure 1 and following the phantom “REFRIG(R-�0�A) FLOW,” refrigerant is shown leaving the evaporator section where, in the process of removing heat, it is changed from a low pressure liquid into a low pressure gas. This gas enters the suction side of the compressor where it is compressed into a high pressure gas. The high pressure gas is cooled in the condenser section until it becomes a high pressure liquid. It then goes through
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a permanent filter dryer that ensures the refrigeration system is free of contaminants. A small diameter capillary tube (expansion valve on water-cooled dryers) meters the refrigerant for introduction into the evaporator. The refrigerant pressure is reduced upon entering the evaporator where as it evaporates, removes heat from the thermal mass fluid.
7.5 THERMAL MASS CIRCULATING SYSTEM
The thermal mass fluid in a Ingersoll Rand Nirvana™ Cycling dryer is continuously circulated in a closed pump loop system. Referring to Figure 1 and following the dashed “THERMAL FLUID” line, the heat is removed from the fluid in the evaporator by the refrigeration system. The thermal mass reservoir is sized to minimize refrigeration cycles during reduced air load periods. The thermal mass fluid is pulled from the bottom of the reservoir and pumped through the chiller, removing heat from the air and then returned to the evaporator. The pump utilized on the Ingersoll Rand Nirvana™ Cycling dryer is a maintenance-free, quiet cartridge circulator pump similar to those used in residential water systems. While the refrigeration system cycles on and off based on loading conditions, the circulating pump runs continuously to maintain flow through the chiller at all times. Note that when the power switch is set to the off position, the circulating pump will not operate.
7.6 CONTROLS
The Ingersoll Rand NVC500-800 Series dryers incorporate automatic controls for proper operation. The thermal mass fluid temperature is maintained by a microprocessor control that monitors the temperature and cycles the refrigeration system in response to varying air flow and temperature. Upon an increase in the temperature of the thermal mass fluid, the refrigeration compressor is cycled on. When the fluid is cooled to two deg.F below its control set point, the refrigerant compressor is cycled off. The thermal mass fluid functions as a thermal storage mass in the NVC Series dryer.
A low pressure cut out (LPCO) switch is provided for all NVC series dryers. This switch is factory set to open at 20 psig. If the refrigerant suction pressure draws below 20 psig, the LPCO opens to shut off the refrigerant compressor. Once the switch has opened, it will prevent the compressor from running until the suction pressure rises above 60 psig and the LPCO has been manually reset.
All water cooled units come with a high pressure cut out (HPCO) switch. This switch is set to open at �20 psig and close at 270 psig. To compensate for water temperature variation, it may be necessary to adjust the water regulating valve to maintain a 250 psig discharge pressure. Adjustment can be done by rotating the adjusting screw counterclockwise for an increase in discharge pressure.
7.0 PRINCIPLES OF OPERATION
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For conditions where low water temperature and/or high water pressure are expected it is advisable to install a water pressure regulator ahead of the condenser.
ADJUSTMENTSCREW
FIGURE 2 - WATER REGULATING VALVE
7.6.1 BASIC USER INTERFACE
The Controller provides the user with information about the dryer’s operation and alarms.
The following illustration summarizes the keypad functions.
TYPICAL-MAY VARY WITH DRAIN
BUTTONS
ON / OFF Toggles the dryer operation between “On Line” and “Off Line” status; Energizes glycol pump. Note that the refrigeration system will operate based on temperature.
EXCH SET When depressed, will display the current exchanger set point in the LCD window. While the exchanger set point is displayed, the up and down arrows may be used to increase or decrease the exchanger set point temperature.
ALARM RESET Pressing once clears the local alarm indication and de-energizes the remote alarm contact. Should the alarm condition persist, the alarm will return after the alarm inhibit time has expired.
% SAVINGS Depressing once changes LCD display to indicate ratio of refrigeration system running time vs. total dryer ON time.
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°F / °C Toggles the LED temperature indicators between Fahrenheit and Celsius units of measure.
+ / - Allows user to modify set point values. Set point values cycle through a fixed range.
DRAIN OPEN (SOLENOID DRAIN ONLY) Press this button to set the length of time in seconds that the condensate drain will be open. This is adjustable from one (1) to sixty (60) seconds.
DRAIN CLOSED (SOLENOID DRAIN ONLY) Press this button to set the amount of time in minutes that the condensate drain will be closed. This is adjustable from one (1) to sixty (60) minutes.
DRAIN TEST (SOLENOID DRAIN ONLY) Press this button to open the drain to verify operation.
LIGHTS
LCD Display Displays exchanger temperature during normal operation. Also used to display exchanger temperature set point, alarm condition and timing functions.
SYSTEM ENERGIZED Indicates when power is applied to unit.
DRYER ON Illuminated when the On/Off switch has been pressed to place the unit in operation. The refrigerant system may start at any time when the light is on.
REFRIGERATION COMPRESSOR ON Indicates that the refrigeration system is operating.
DEGREES F / DEGREES C Indicates the temperature units of measure.
HIGH TEMP ALARM Indicates that the exchanger temperature has risen to 10°F or 5°C above the exchanger temperature set point.
LOW TEMP ALARM When activated, indicates that the exchanger temperature has dropped below 2�°F or -2°C. This condition stops the compressor. The compressor will not restart until the temperature has risen two degrees above exchanger set point.
DRAIN OPEN (SOLENOID DRAIN ONLY) This light comes on when power is applied to open the time solenoid drain.
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7.0 PRINCIPLES OF OPERATION
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7.6.2 EXCHANGER TEMPERATURE SET POINT AND ALARMS
The Controller allows the user to configure the dryer’s Exchanger Temperature Setpoint to operate according to site conditions. The Controller is shipped from the factory with the exchanger temperature having a default value of �8 deg.
7.6.3 ADJUSTING SET POINTS
Accessing and manipulating the Exchanger Temperature Setpoint is accomplished as follows.
EXCH.SET 36
Pressing EXCHANGER SETPOINT button will change the display to show the current setpoint.
37
Pressing the UP or DOWN arrows modifies the EXCHANGER SETPOINT in one degree increment.
38
Pressing the UP or DOWN arrows modifies the EXCHANGER SETPOINT in one degree increment.
38
The Controller accepts the last setpoint. After 5 seconds, the readout will return to displaying the current Exchanger Temperature.
CAUTIONDo not set the Exchanger Temperature greater than 50 deg.F. Running dryer at an Exchanger Temperature higher than 50 deg.F may damage refrigeration system.
7.6.4 ALARMS AND THEIR FUNCTIONS
The Controller indicates critical alarms to alert the user of an out of tolerance condition. Once each alarm condition is detected, the appropriate LED indicator will illuminate and the remote alarm contact will close.
Alarm Display Alarm Set Point
HIGH TEMPERATUREALARM
HI TEMP ALARM EXCH SETPOINT + 10 °F
LOW TEMPERATUREALARM
LOW TEMP ALARM
28 °F
The alarm names and a brief description of each are described in detail below.
HIGH TEMPERATURE ALARM
When the thermal mass (glycol) temperature reaches the alarm set point, the alarm will be activated. This alarm condition may not necessarily damage the dryer when subjected to long-term exposure. It may, however, have a significant impact on downstream processes and thus should be investigated upon detection. Note that this alarm will not shut down the dryer. This alarm will activate the remote alarm contact and reset automatically once the alarm condition is rectified.
LOW TEMPERATURE SAFETY ALARM
If the dryer chiller temperature falls below the factory set point, the alarm routine will activate. This alarm condition may cause damage to the dryer when subjected to continuous or long-term exposure. Note that this alarm will shut down the dryer after a response time delay. This alarm will activate the remote alarm contact and reset automatically once the alarm condition is rectified.
7.6.5 ALERT MESSAGES
The Controller features the following readouts to communicate the status of the dryer’s operation.
P FIndicates a probe failure. This condition is usually caused by a probe being unplugged, damage to the probe lead or a defective probe.
C DIndicates that the refrigerant compressor will not start until the end of a three minute safety delay. The display of “cd” is immediately followed by the number of minutes left in the delay. This is a normal function of the controller and not a fault indication.
7.6.6 START MODES
The NVC500-800 dryers are capable of starting in one of the following start modes:
7.6.6.1 Manual Mode
After power is supplied to the dryer, the LCD display will indicate the chiller temperature as well as the time remaining for the safety delay. Once the delay has timed out, depressing the On/Off button will permit the refrigeration system to operate. Should the chiller temperature be greater than the set point, the refrigeration system will energize. Should the chiller temperature be below the set point, the refrigeration system will remain off until the chiller temperature rises to the setpoint.
7.0 PRINCIPLES OF OPERATION
ingersollrandproducts.com 11
7.0 PRINCIPLES OF OPERATION
7.6.6.2 Remote Mode (Optional)
This mode of operation allows the user to control the dryer remotely and requires the installation of a customer-supplied contact. With power applied to the dryer and once the safety delay has timed out, the dryer will start once the remote switch is closed. In addition, this mode of operation still permits manual control of the dryer via the On/Off pushbutton on the local control panel. Note that if the dryer was turned “On” from the remote switch and then turned “Off” via the local control panel, the remote switch must be turned “Off” and then “On” to reinstate the dryer.
7.6.6.3 Auto Restart
Should the dryer lose power while in the “On” mode, the dryer will revert to the “On” mode once power is restored. Similarly, should power be removed from the dryer while the dryer is in the “Off” mode, the dryer will remain in the “Off” mode once power is restored until the On/Off switch is depressed or the remote switch is closed.
8.0 INSTALLATION AND INITIAL START-UP
8.1 LOCATION AND MOUNTING
The dryer should not be located in an area where ambient temperature is likely to exceed 11�°F (�5°C) or be less than 50°F (10°C). The dryer must be located in an area that provides sufficient clearance from walls and other adjoining equipment to allow easy access for servicing and maintenance requirements. A minimum of 18 inches is required to allow free flow of air to the condenser inlet.
On installations with a relatively steady flow rate, the dryer is normally connected after the air receiver. If loads fluctuate widely, the dryer should be positioned ahead of the receiver and sufficient storage capacity downstream is necessary to prevent excessive air flow through the dryer.
When installed after any compressor that causes significant vibration or air pulsation, such as reciprocating compressors, proper vibration isolation and pulsation dampening devices should be added to protect the dryer.
NOTICEFailure to comply to the above instructions may result in equipment malfunction and will void warranty.
NOTICEAlways use a backup wrench when making any threaded connection to the dryer. Failure to use a backup wrench may result in damaged tubing and components internal to the cabinet.
NOTICECondensate drain assembly requires final connection prior to commissioning dryer. Connect drain inlet and if required, plug drain into the provided electrical receptacle prior to pressurizing or starting unit.
8.2 PIPING AND VALVES
Install piping, fittings and accessories as required for specific site conditions and requirements. Figure � indicates a typical piping arrangement for a refrigerated dryer, including dryer and filter bypasses. This figure can be used as a guide for valve and accessory placement in the system.
Ingersoll Rand NVC500-800 models come factory installed with a drain isolation valve (D). The isolation valve permits maintenance of the automatic drain without isolating air flow to the dryer. To operate dryer, all valves shown in Figure � are to be closed except valves (B), (C) and (D). Valve (A) is used for bypass purposes and valve (E) is for test and manual drain purposes.
8.3 FILTRATION
To protect the air dryer from gross contamination associated with compressor oil and debris and ensure maximum dryer performance, a pre-filter is recommended. Pre-filters and post-filters sized to your drying application can be provided by Ingersoll Rand and are available factory installed. Call your local distributor to select the filter that best suits your filtration requirements. In addition to air filtration, condensate discharge oil/water separators are also available to address stringent EPA regulations.
12 ingersollrandproducts.com
B
A
C
UNIT AS DELIVERED
OPTIONAL ACCESSORY ITEMS
NOTE: DRAIN TUBE MUST NOT RISE OR BE CONNECTED TOEXCESSIVELY LONG PIPE WHICH MAY CREATE BACK PRESSUREA CONNECTION TO OPEN FLOOR DRAIN IS REQUIRED
DE
AIR IN PRE-FILTER
AIRDRYER
AIR OUT
OILSEPERATOR
DRAINVALVE
DRAINVALVE
CHECKVALVE
CHECKVALVE
CHECKVALVE
CHECKVALVE
FIGURE 3 - TYPICAL PIPING ARRANGEMENT
8.4 ELECTRICAL CONNECTION
Equipment is available in various electrical configurations. All customer connections can be made at the terminal connections located in the customer electrical connection box on the rear of the dryer. (Refer to General Arrangement and appropriate Wiring Diagrams.)
A suitable fused disconnect switch or circuit breaker, in accordance with national and local code requirements, is recommended for all Ingersoll Rand equipment. Refer to Section 1� for voltage requirements and load.
CAUTIONNever wire directly or connect any additional wires to the compressor junction box. This will cause severe system malfunction.
8.5 INITIAL START-UP
NOTICEFor water cooled models, the water valve must be manually opened to ensure that the condenser is full of water prior to start-up.
8.5.1 START- UP SEQUENCE
Apply power to dryer. LCD Panel will illuminate. The Anti- Short Cycle delay will commence counting down.
NOTICEAfter installation or a prolonged shutdown, start the dryer with no air load (no air flow). This enables the dryer to reach its proper operating temperature in the shortest time possible (typically within 30 minutes for Nirvana™ Cycling dryers).
Start Dryer, using one of the following methods, depending on Start Mode setting:
Manual Mode - Press the ON pushbutton.
Auto Restart Mode - No additional action required
Remote Automatic Mode - Close the remote contact.
•
•
8.0 INSTALLATION AND INITIAL START-UP
ingersollrandproducts.com 1�
9.0 SCHEDULED MAINTENANCE
9.1 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling refrigerated air dryers require little maintenance. These dryers utilize hermetically sealed compressors which do not require any lubrication. Fan motors require lubrication at both oil ports every six months. Ingersoll Rand recommends component inspection and service at regular intervals to obtain maximum performance from your dryer.
9.2 REFRIGERANT CONDENSER
For standard dryers, regular inspection and cleaning of the condenser is recommended. Ingersoll Rand dryers may be equipped with an optional ambient air filter designed to protect the condenser from dirt and debris that can accumulate on the condenser. For proper operation with this option, it is imperative that this filter be inspected and cleaned on a regular basis. Annual replacement of the filter is recommended. For applications where excessive dirt, dust or debris is encountered, more frequent inspection and cleaning may be required.
9.3 CONDENSATE DISCHARGE SYSTEM
9.3.1 SOLENOID DRAIN (STANDARD)
On a minimum of a monthly basis, the operation of the drain should be checked. Periodically, the drain should be removed and cleaned to ensure no debris from the system is trapped inside. Ingersoll Rand dryers are equipped with a drain isolation valve, enabling the valves to be cleaned during dryer operation after the drain isolation valve has been manually closed. The drain valve is located near the solenoid valve and requires a quarter turn to isolate the drain from system pressure.
9.3.1.1 Cleaning Instructions - Solenoid Drain
Be sure dryer is depressurized or isolation valve is closed.
Disconnect drain body from filter stop.
Loosen connector screw to allow the electrical connector assembly to be removed from the D.I.N. unit solenoid.
Remove retainer nut and separate the valve body from the D.I.N. unit solenoid. Unthread the plunger tube assembly in a counterclockwise direction until plunger separates from valve body.
Clean beveled washer, thread gasket, spring assembly and strainer with soap and water. Do NOT use solvents of any kind, as failure to the seals will occur. Be especially careful to clean the center brass orifice and the rubber gasket orifice on the orifice cup with a straight pin.
•
••
•
•
Reassemble all drain components after the drain has been cleaned and inspected. Reposition the orifice hole on the rubber gasket of the orifice cup in the line and closest to the arrow indicated on the valve body.
Reassemble valve and install in reverse order as described above.
PROFILE GASKET
ELECTRICAL CONNECTOR
SCREW
APPLIANCE SOCKET
SEAL
WASHER
CABLE GLAND
SOLENOID VALVE
SPRING WASHER
RETAINER NUT
WASHER
D.I.N. UNIT SOLENOID
PLUNGER TUBE ASSY.
ORIFICE CUP
BEVELLED WASHER
STRAINER
BODY
THREADED FLANGE GASKET
PLUNGER W/ SPRING ASSEMBLY
FIGURE-4 SOLENOID DRAIN ASSEMBLY
•
•
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9.3.2 NO AIR LOSS DRAIN (OPTIONAL)
8 9
9
5 6 7
1
6
2
4
1
3
108 9
5
7
1
3
24
FIGURE-5 NO AIR LOSS DRAIN=
WARNINGBefore drain maintenance work, always close the drain isolation ball valves and ensure that the device is pressureless and de-energized.
Maintenance recommendations
Replace service unit (5) annually.
1 Remove control unit (1) by pressing latching hook (2).
2 Detach Drain from outlet (3).
3 Remove design shell (4) (where applicable) using a screw driver (10).
Remove service unit (5) from pipe at inlet by undoing union nut
4 or by undoing screws (6) at elbow connector (7)
5 or 6 by undoing screws (8) at intermediate adapter (9) 7 which is then detached from the service unit by
downward movement.
Check if new service unit (5) matches control unit (1) - type designation and colour of latching hook (2)
Fit new service unit (5) in reverse order
•
•
Open drain isolation ball valve. Press drain test button to verify proper drain operation.
2
5
4
3
2
1
6
43
1
Assembly Control unit onto service unit:
Check if service unit (3) matches control unit (1) (type designation and colour of latching hook)
1 Check if sensor tube plate (5) with contact springs (4) is clean, dry and free from foreign matter.
2 Insert sensor (2) into sensor tube plate (5).
3 Fit latching hook (6) of control unit (1) into sensor tube plate (5).
4 Press control unit (1) against service unit (3) and snap into place
Open drain isolation ball valve. Press drain test button to verify proper drain operation.
9.4 PANEL FILTER ELEMENT
Annual replacement of the panel filter element is recommended. To replace the panel filter element, remove the panel filter by pulling up and out of its slots, then fit the new element in.
9.5 PRE-FILTERS AND POST-FILTERS
WARNINGDepressurize the system before disassembling filters. Failure to do so may result in injury or death.
Filter elements should be changed as indicated on the pressure differential gauge. Change carbon elements when hydrocarbons are first detected downstream or every six months, whichever comes first.
Certain filters contain multiple elements. When replacing filter elements, all elements should be replaced simultaneously. Mixing new and old elements can result in reduced air quality.
•
•
9.0 SCHEDULED MAINTENANCE
ingersollrandproducts.com 15
10.0 TROUBLESHOOTING
10.1 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling dryers are designed for reliable, trouble-free operation. In the event of any dryer malfunction, the guide below has been developed to facilitate problem identification and corrective actions.
WARNINGAn air dryer always operates under pressure. Any maintenance procedure that involves disassembly of pipe fittings, valves or any other components requires the dryer be isolated from the compressed air stream and fully depressurized.
WARNINGPrior to working on the unit, make sure that all circuit breakers or disconnected switches are tagged “Out of Service.”
10.2 PROBLEM / ACTION GUIDE
PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTIONMoisture down stream Dryer is properly cooling air
stream (Check Chiller. Tempon controller)
Condensate drain failurecaused by defective serviceunit.
Replace service unit.
Excessive flow Check inlet and outlet pressure and systemdesign capacity. Correct cause of excessive flow.
Dryer by-pass valve not closed Close by-pass valve
Inlet and outlet temperaturesare the same.
No power to the dryer Check power supply and fuses/circuit breakers
High suction pressure Check and clean condenser.
Refrigerant leak Check suction pressure gauge if reading is 0 psig, turn dryer off and contact your distributor
Compressor not running and fan is running
Check and clean condenser.
Check ambient temperature and reduce below 11�°F
Moisture down stream Inlet and outlet temperatures are the same.
Compressor and fan notrunning.
Check Chiller Temperature
Check MAIN CONTROL fuse.
Compressor and fan notrunning. Controller indicates compressor is ON.
Compressor relay may be bad, replace relay
Check for loose wire connections at contactor or loss of power at control board
Defective control board - replace as necessary
Contact your local distributor for further assistance.
Compressor and fan arerunning, exchanger temphigh, pump not running.
Defective Pump Contact your local distributor for further assistance.
16 ingersollrandproducts.com
PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTIONApparent controller display malfunction
Display Blank Blown Fuse Check Fuses
Board Failure Contact your local distributor for further assistance.
Unrealistic temperature displayed
Probe loose, off connection ordefective probe
Inspect probe cable and terminal connection Replace probe
Erratic or inaccuratetemperature readings
Probe not completely inthermal well
Inspect probe and check readings against independent source (eg. temperature analyzer/pyrometer/ice bath) both in temperature well and to ambient
Defective probe Replace probe
Unrealistic pressuredisplayed
Transducer loose, off connection or defective transducer
Inspect transducer cable and terminal connection
Replace transducer
High pressure drop across dryer
Outlet pressure substantially lower than inlet pressure System operating temperature is above �2°F
Inlet and outlet valves not completely open
Open valves
Inlet and outlet filters blockedup.
Change filter elements
Outlet pressure substantially lower than inlet pressure System operating temperature is below �2°F
Compressor relay / contactorstuck.
Replace relay / contactor.
Microprocessor Control relaybad
Replace relay
Probe not completely in thermal well
Inspect probe and check readings against independent source (eg. temperature analyzer/pyrometer/ice bath) both in exchanger well and to ambient
Problem persists Turn dryer off and consult your local distributor for further assistance
Condensate drain does not fire
Check installation is in accordance with this manual. Revise installation accordingly.
Inlet / outlet pipe internal diameter too small causingair-lock or back pressure.
Replace with larger diameter piping.
Excessive use of bends / elbows in inlet / outlet pipe work causing air-lock/ back pressure.
Reduce the amount of bends and elbows.
Outlet pipe too long / toohigh causing back pressure.
Reconfigure condensate piping.
More than one condensatesource connected providingalternative path forcondensate.
Reroute condensate to eliminate secondarypath. Install check valves as required.
10.0 TROUBLESHOOTING
ingersollrandproducts.com 17
PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTIONCondensate drain LED is off (Optional-No Air Loss Drain)
Check power supply. Press test button for minimum 2 seconds and observe. Locate and eliminate supply fault.
Air bleed from condensate drain outlet port (Optional-No Air Loss Drain)
Debris trapped under seal.Damage to seal.
Press and hold the test button to clear (drain valve will open). Replace seal with Service Kit.
Condensate drain bowl does not seem to fill with condensate, drain does not seem to work due to air locking (Optional-No Air Loss Drain)
If bottom inlet is used, top port must be used as air bleed. Make sure Connect the top inlet to a higher point in system, which will function as an air bleed for the drain.
10.0 TROUBLESHOOTING
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11.0 WIRING DIAGRAMS
DR
YER
ELE
CTR
ICA
L C
OM
PO
NEN
TS
5500
34 A
ELEM
ENTA
RY W
IRIN
G D
IAG
RAM
NVC
500-
600
AIR
AND
WAT
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OLE
D20
8-57
5V/3
PH/6
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40V/
3PH
/50H
Z
NO
TES:
1.
CU
STO
MER
PO
WER
HO
OK
UP
AT
THE
TER
MIN
AL
STR
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TH
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ECTR
ICA
L C
ON
NEC
TIO
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OX
IN T
HE
DR
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1, L
2, L
3 &
GN
D.
2.
HP
CO
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WA
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D U
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3.
FAN
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4.
FOR
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575
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575V
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460
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PO
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DIS
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NO
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OF
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6.
----
----
DEN
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EQU
IPM
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ELEM
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GD
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RAM
NVC
500-
600
AIR
AN
DW
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COO
LED
208-
575V
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OPT
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AL-
NO
AIR
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ON
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WA
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: DIS
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PO
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TO
DR
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: SO
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WH
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TU
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ingersollrandproducts.com 1�
ELEM
ENTA
RY W
IRIN
G D
IAG
RAM
NVC
500-
600
AIR
AN
D W
ATER
COO
LED
WIT
H S
OLE
NO
ID D
RAIN
208-
575V
/3PH
/60Z
, 200
-440
V/3P
H/5
0HZ
5501
82
11.0 WIRING DIAGRAMS
20 ingersollrandproducts.com
DR
YER
ELE
CTR
ICA
L C
OM
PO
NEN
TS
5500
35 C
ELEM
ENTA
RY W
IRIN
G D
IAG
RAM
NVC
700-
800
AIR
AND
WAT
ERCv
vOO
LED
208-
575V
/3P/
60H
Z, 2
00-4
40V/
3P/5
0HZ
NO
TES:
1.
CU
STO
MER
PO
WER
HO
OK
UP
AT
THE
TER
MIN
AL
STR
IP IN
TH
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ECTR
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L C
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NEC
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2.
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WA
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3.
FAN
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NO
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ON
WA
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D U
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4.
FOR
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575V
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6.
ALT
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30
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MA
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GD
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RAM
NVC
700-
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AN
DW
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COO
LED
208-
575V
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60H
Z,20
0-44
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P/50
HZ
OPT
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AL-
NO
AIR
LO
SS D
RAIN
ON
LY
11.0 WIRING DIAGRAMS
ingersollrandproducts.com 21
ELEM
ENTA
RY W
IRIN
G D
IAG
RAM
NV
C70
0-80
0A
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ND
WAT
ERC
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LED
WIT
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NO
ID D
RAIN
208-
575V
/3P/
60H
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00-4
40V
/3PH
/50H
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5501
83
11.0 WIRING DIAGRAMS
22 ingersollrandproducts.com
12.0 GENERAL ARRANGEMENT
RIG
HT
SID
E VI
EW
TOP
VIEW
LEFT
SID
E VI
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AR
VIEW
AIR
COO
LED
13.0
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16.0
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3" M
PT A
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PT A
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44.1
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43.5
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12.0
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4.44
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TER
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CO
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PLC
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2
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ENSE
R AI
R D
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ARGE
COND
ENSE
R AI
R D
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ARGE
COND
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R AI
RIN
LET
7.62
OPT
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HIP
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ingersollrandproducts.com 2�
13.0 REPLACEMENT PARTS
MISCELLANEOUS PARTS
PART # DESCRIPTION QTY/ UNIT
SPARES1 2 3
681867 BOARD, CONTROL 1 1 1 16�72�0 CONTACTOR, COMPRESSOR �P 600V (ALL) 1 1 1 16��621 CONTACTOR, CONDENSER FAN (700-800) 1 1 1 16�85�1 DISTRIBUTOR, REFRIGERANT (NVC800) 168�2�� DRAIN, CONDENSATE (OPTIONAL-NO AIR LOSS DRAIN) 1
�8��82�� DRAIN, SERVICE UNIT (OPTIONAL-NO AIR LOSS DRAIN) 168002� VALVE, DRAIN SHUT OFF(NO AIR LOSS) 1
22612��1 SOLENOID DRAIN VALVE 1/�” (STANDARD) 1600�86 DRYER, REFRIGERANT FILTER 1682�51 PANEL FILTER ELEMENT (CONDENSER FILTER) 16��808 FUSE, TRANSFORMER PRIMARY 2 2 2 �6826�6 FUSE, TRANSFORMER SECONDARY 1 1 1 268��6� OVERLAY, UNIVERSAL CONTROL BOARD 1682�55 PROBE, EXCHANGER TEMPERATURE 1 1 1 1
22612��1 SWITCH, FAN CYCLING 168166� SWITCH, LOW REFRIGERANT PRESSURE 16001�1 TRANSFORMER, CONTROL - 0.15 KVA 16826�1 VALVE, GLYCOL PUMP ISOLATION 168�08� VALVE, REFRIGERANT EXPANSION 1
6�8156 BLADE, CONDENSER FAN 2800867 FAN GUARD KIT NVC500A-800A 2
Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
� Maximum Export service or for domestic service where interruptions in service are unacceptable.
PARTS FOR AIR COOLED DRYERS
NVCMODEL CONDENSERS
FAN MOTORSNEMA 1
460VNEMA 4460V
500 68�100 6�8152 6�827�600 68�100 6�8152 6�827�700 68�100 6�8152 6�827�800 68�100 6�8152 6�827�
PARTS FOR WATER COOLED DRYERS
NVC MODEL CONDENSERS VALVES500 68���� 600562
600 68���� 600562
700 68�717 60056�800 68�717 60056�
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13.0 REPLACEMENT PARTS
COMPRESSORS
NVC MODEL 380/3/50 460/3/60 575/3/60
500 682572 682572 682572600 682575 682572 682572700 682578 682575 682575800 682582 682578 682578
MISCELLANEOUS PARTS FOR NEMA 4 DRYERS
PART # DESCRIPTION6�2207 N� INDICATOR - BULB6�2210 N� INDICATOR - RED LENS6�2208 N� INDICATOR - GREEN LENS6�0611 N� SWITCH- ON/OFF6���78 N� SELECTOR SWITCH
GLYCOL PUMPS, AUTOTRANSFORMERS & SOLENOIDS
NVC MODEL
GLYCOLPUMP
AUTOTRANSFORMERWHOLE UNIT
500 682��� 682��5
600 682��� 682��5
700 682��� 682��5800 682��� 682��5
14.0 ENGINEERING SPECIFICATIONS
AIR COOLED CONDENSERS
MODEL NO. VOLTS/PH/HZ
WEIGHT REFRIGERANT R-404
MAX. FUSESIZE
MIN. CIRCUIT
AMPACITY
COMPRESSOR RATINGS FAN RATINGS
LBS. KG. LB OZ HP RLA LRA QTY HP RLA LRA
NVC500
�60/�/60 1105 ���.7 5 8 15 �.6 � 6.8 �2 1 1/� 0.8 1.2
2�0/�/60 1105 ���.7 5 8 �5 22.1 � 15.7 100 1 1/� 1.� �.�
575/�/60 1105 ���.7 5 8 12 7.7 � 6.8 �2 1 1/� 0.8 1.2
NVC600
�60/�/60 1275 57�.7 6 0 15 �.6 � 6.8 �2 1 1/� 0.8 1.2
2�0/�/60 1275 57�.7 6 0 �5 22.1 � 15.7 100 1 1/� 1.� �.�
575/�/60 1275 57�.7 6 0 12 7.7 � 6.8 �2 1 1/� 0.8 1.2
NVC700
�60/�/60 1�20 5�� 6 0 20 12.6 �.5 8.6 �2 2 1/� 0.8 1.2
2�0/�/60 1�20 5�� 6 0 �0 2�.� �.5 16.� 117 2 1/� 1.� �.�
575/�/60 1�20 5�� 6 0 15 10.1 �.5 8.6 �2 2 1/� 0.8 1.2
NVC800
�60/�/60 1�15 6�2 8 0 20 12.6 5 8.6 60 2 1/� 0.8 1.2
2�0/�/60 1�15 6�2 8 0 �5 2�.� 5 20 125 2 1/� 1.� �.�
575/�/60 1�15 6�2 8 0 15 10.1 5 8.6 60 2 1/� 0.8 1.2
MAXIMUM ALLOWABLE WORKING PRESSURE: 2�0 psig\
NOTICESpecification information above accurate at time of publication. Refer to equipment serial label for actual refrigerant charges and specifications for units.
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