Post on 26-Dec-2015
MoEF
A S E M Indo-German Environment Programme on
Environmental Policy, Urban and Industrial Environment
P.Bineesha, Chief Environmental AdvisorP.Bineesha, Chief Environmental Advisor
1414thth Sep 06 Sep 06 KSPCBKSPCB 22
HAWA Project Set-upHAWA Project Set-up
Implementing Agency:Implementing Agency:– Karnataka State Pollution Control Board (KSPCB)Karnataka State Pollution Control Board (KSPCB)
– Department of Forest, Ecology and Environment (DFEE)Department of Forest, Ecology and Environment (DFEE)
– Karnataka Industrial Areas Development Board (KIADB)Karnataka Industrial Areas Development Board (KIADB)
Technically Assisted by:Technically Assisted by:– GTZ – German Technical Cooperation GTZ – German Technical Cooperation
Consulting Company:Consulting Company:– ERM GmbH, FrankfurtERM GmbH, Frankfurt
Funded by:Funded by:– German Federal Ministry of Economic Cooperation and German Federal Ministry of Economic Cooperation and
DevelopmentDevelopment
1414thth Sep 06 Sep 06 KSPCBKSPCB 33
Hazardous Waste Hazardous Waste Management Project Management Project
ActivitiesActivities
1414thth Sep 06 Sep 06 KSPCBKSPCB 44
Technical Assistance by GTZTechnical Assistance by GTZ
German contribution as a grantGerman contribution as a grant Technical knowledge and know-how Technical knowledge and know-how
transfer in the field of Hazardous transfer in the field of Hazardous Waste Management (HWM)Waste Management (HWM)
Capacity buildingCapacity building Under ASEM Programme (Advisory Under ASEM Programme (Advisory
Services in Environment Management Services in Environment Management – Indo-German Environment – Indo-German Environment Programme)Programme)
1414thth Sep 06 Sep 06 KSPCBKSPCB 55
Technical AssistanceTechnical Assistance
ParticularsParticulars Amount in EuroAmount in Euro Amount in Rs.Amount in Rs.
Approx.Approx.PeriodPeriod
Phase -1Phase -1 2.2 million 2.2 million EuroEuro
11 crores11 crores June 2001- June 2001- May 2004May 2004
Phase - 2Phase - 2 1.5 million 1.5 million EuroEuro
7.5 crores7.5 crores June 2004- June 2004- May 2007May 2007
1414thth Sep 06 Sep 06 KSPCBKSPCB 66
Project output – Phase 1Project output – Phase 1
1.1. To establish To establish Institutional capacitiesInstitutional capacities in Karnataka to in Karnataka to plan, implement and monitor HWM systemplan, implement and monitor HWM system
2.2. To develop To develop technical concepttechnical concept for collection, for collection, treatment and disposal of hazardous waste (TSDF)treatment and disposal of hazardous waste (TSDF)
3.3. To propose economic instruments for sustainability To propose economic instruments for sustainability and the required and the required financial structurefinancial structure of TSDF and HW of TSDF and HW transporttransport
4.4. To propose To propose HW abatementHW abatement and reuse strategies to and reuse strategies to reduce the quantities of HW generated in one sector reduce the quantities of HW generated in one sector (seminars, pilot plant in electroplating sector)(seminars, pilot plant in electroplating sector)
5.5. To develop strategy for To develop strategy for awareness and stakeholder awareness and stakeholder participationparticipation in HWM in HWM
1414thth Sep 06 Sep 06 KSPCBKSPCB 77
Capacity BuildingCapacity Building
Steering Committee in DFEESteering Committee in DFEE HW Cell in KSPCBHW Cell in KSPCB TAC in KSPCBTAC in KSPCB EMPRIEMPRI Regular interaction with generators Regular interaction with generators
and their associationsand their associations HW cell in KIADBHW cell in KIADB
1414thth Sep 06 Sep 06 KSPCBKSPCB 88
A strategy for awareness and A strategy for awareness and stakeholder participation in HWM is stakeholder participation in HWM is developed and implementation developed and implementation startedstarted
35 conferences, seminars, visits within India 35 conferences, seminars, visits within India (Andhra Pradesh, Gujarat, Maharashtra)(Andhra Pradesh, Gujarat, Maharashtra)
5 Visits to Europe for partners5 Visits to Europe for partners Elaboration and implementation of awareness Elaboration and implementation of awareness
strategies for various levels of stakeholdersstrategies for various levels of stakeholders General General awarenessawareness creation among stakeholders creation among stakeholders
as integrated part of other activities as integrated part of other activities Intensive awareness campaigns for andIntensive awareness campaigns for and
consultation with the communities living in the consultation with the communities living in the vicinity of the proposed new TSDF on different vicinity of the proposed new TSDF on different levels (Panchayat, MLAs, Religious leaders, door-levels (Panchayat, MLAs, Religious leaders, door-to door campaignsto door campaigns
1414thth Sep 06 Sep 06 KSPCBKSPCB 99
Status of HAWA projectStatus of HAWA project
Milestones Milestones Site selection procedure completed Site selection procedure completed
– Dobbasapete site – 93.18 acres Dobbasapete site – 93.18 acres (21 Feb 2003)(21 Feb 2003)– EIA clearance obtained EIA clearance obtained (20 Feb 2004)(20 Feb 2004)– GO issued (GO issued (GO - GO - No. FEE 293 ECO 2002, Bangalore dated No. FEE 293 ECO 2002, Bangalore dated
21.04.2004)21.04.2004)– Land in possession of KIADB. Process of giving Land in possession of KIADB. Process of giving
compensation to land losers ongoingcompensation to land losers ongoing Cleaner Production dissemination within Cleaner Production dissemination within
industries – ongoingindustries – ongoing Remediation plan prepared for one site in Remediation plan prepared for one site in
BangaloreBangalore
1414thth Sep 06 Sep 06 KSPCBKSPCB 1010
Status of HAWA projectStatus of HAWA project
State Cabinet cleared project (March State Cabinet cleared project (March 2005) 2005)
Land to be handed over to PO by Land to be handed over to PO by August 06 August 06
Pre-qualification completed Feb 2005 Pre-qualification completed Feb 2005 (4 companies short-listed)(4 companies short-listed)
Tendering – completed by July 06Tendering – completed by July 06 PO selected – M/s. Ramky Consortium PO selected – M/s. Ramky Consortium
Pvt. Ltd.Pvt. Ltd.
1414thth Sep 06 Sep 06 KSPCBKSPCB 1111
Features of TSDFFeatures of TSDF
The facility would handle about 40,000 tonnes The facility would handle about 40,000 tonnes per annum of landfillable hazardous waste.per annum of landfillable hazardous waste.
It is a Rs.57 Crore project for 51 yearsIt is a Rs.57 Crore project for 51 yearsProject life cycle includes 1 year of Project life cycle includes 1 year of construction, 20 years of landfill operation construction, 20 years of landfill operation and 30 years of post closure landfill and 30 years of post closure landfill management. The operation phase will management. The operation phase will comprise of four stages. Each stage will last 5 comprise of four stages. Each stage will last 5 years and will require construction of 5-6 cells years and will require construction of 5-6 cells for operation during next stagefor operation during next stage..
No incineration facility envisagedNo incineration facility envisaged
1414thth Sep 06 Sep 06 KSPCBKSPCB 1212
Features of TSDFFeatures of TSDF
Shimoga, Bangalore rural, and Bangalore Shimoga, Bangalore rural, and Bangalore Urban districtsUrban districts have the maximum No. of HW have the maximum No. of HW generating industries and maximum quantitygenerating industries and maximum quantity
Only solid, or semi solid wastes from the HW Only solid, or semi solid wastes from the HW generating industries of Karnataka will be generating industries of Karnataka will be accepted accepted
All the wastes will be tested in laboratory and All the wastes will be tested in laboratory and appropriate treatment given to make it appropriate treatment given to make it suitable for landfilling suitable for landfilling
No acceptance of municipal solid waste, bio-No acceptance of municipal solid waste, bio-medical waste, liquid waste or radioactive medical waste, liquid waste or radioactive wastes at the site; wastes at the site;
1414thth Sep 06 Sep 06 KSPCBKSPCB 1313
Pre-landfill stage – EIA – 10 Kms radiusPre-landfill stage – EIA – 10 Kms radius
• Ground Water Quality
• Surface water Quality
• Ambient Air Quality
• Meteorological Parameters like rainfall, wind direction etc.
• Dust
• Noise
• Vegetative cover
• Traffic Investigation
• Waste inventorisation & characterisation
1414thth Sep 06 Sep 06 KSPCBKSPCB 1414
Stakeholder ConsultationStakeholder Consultation
1414thth Sep 06 Sep 06 KSPCBKSPCB 1515
Public HearingPublic Hearing
1414thth Sep 06 Sep 06 KSPCBKSPCB 1616
TSDF Model and operator TSDF Model and operator modelmodel
Private company as operator of TSDF (natl. Bidding process) DBOOT basis
CA identified (KIADB: tendering, monitoring during tendering, monitoring during construction phaseconstruction phase)
Transport of HW by PO, industries or third parties
After commissioning of TSDF, SPV will take over
Land leased by gvt at nominal lease rate Rs 100 per acre and yr (20 yr operation + 30 yr post-closure period)
1 laboratory for HW reception tests and environmental monitoring: Onsite (soil, GW, air)
Super fund created as percentage of gate fee
1414thth Sep 06 Sep 06 KSPCBKSPCB 1717
Super fundSuper fund
Separate concept elaborated for Separate concept elaborated for post closure monitoring fund, post closure monitoring fund, accidents and emergencies, accidents and emergencies, disaster management fund and disaster management fund and InsuranceInsurance
During and after operation phaseDuring and after operation phase
1414thth Sep 06 Sep 06 KSPCBKSPCB 1818
Private OperatorPrivate Operator
Gate fee to be revenue for PO Gate fee to be revenue for PO Gate fee fixed for the next twenty years Gate fee fixed for the next twenty years Gate Fee Economics fGate Fee Economics for the project cost of or the project cost of
Rs.57 CroresRs.57 Crores
Particulars\Years 1 6 11 16 20
Direct Land filling (DL)126
0144
9181
1208
2208
2
Shredding & Land filling 135
0155
2194
0223
1223
1
Drying & Land filling162
0165
6207
0238
0238
0Stabilization & Land filling
2160
2484
3105
3570
3570Transportation &
Collection 4.50 6.46 9.2 13.3 17.7
1414thth Sep 06 Sep 06 KSPCBKSPCB 1919
InventorisationInventorisation
•Yearly generation by industries•Sector wise and district wise distribution•Accumulated HW at industries and on wild dump
sites•Different types and future projections •Local distribution and yearly fluctuation
Types of Hazardous Types of Hazardous Waste:Waste:
Total HW t/a Total HW t/a approximatelyapproximately
Reprocessable:Reprocessable: 18,00018,000
Incinerable:Incinerable: 16,00016,000
Landfillable:Landfillable: 40,00040,000
Total:Total: 74,00074,000
Illegal Dump sites:Illegal Dump sites: 1 lakh tons (until 2006)1 lakh tons (until 2006)
Accumulated in Accumulated in Industry:Industry:
2 lakh tons (until 2006)2 lakh tons (until 2006)
1414thth Sep 06 Sep 06 KSPCBKSPCB 2020
InventoryInventory
– 1472 industries authorised by KSPCB (2004)1472 industries authorised by KSPCB (2004)
– Detailed analysis carried out for 756 Detailed analysis carried out for 756 industriesindustries
– Total quantity of landfillable HW as per the Total quantity of landfillable HW as per the inventory study is 40,000 TPA.inventory study is 40,000 TPA.
– TSDF is designed for 8,00,000 T for 20 yrsTSDF is designed for 8,00,000 T for 20 yrs
1414thth Sep 06 Sep 06 KSPCBKSPCB 2121
District wise distribution of number of industries generating Scientific Storage HW within Karnataka
19 May, 200419 May, 2004 2222
District wise distribution of Scientific Storage HW within Karnataka
1414thth Sep 06 Sep 06 KSPCBKSPCB 2323
Major generating types of industriesMajor generating types of industries
Mining and metallurgy – 33%Mining and metallurgy – 33% Chemical industries – 19%Chemical industries – 19% Paper and Pulp – 18%Paper and Pulp – 18% Auto-components assembly – 6%Auto-components assembly – 6% Electricals and electronics – 5%Electricals and electronics – 5% Foundry – 4%Foundry – 4% Engineering and manufacturing – 3%Engineering and manufacturing – 3% Textiles – 3%Textiles – 3%
1414thth Sep 06 Sep 06 KSPCBKSPCB 2424
Present situation Present situation – illegal dumping – illegal dumping by industriesby industries
Dyes and pigment industry wasteDyes and pigment industry waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 2525
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Burning of HW in illegal dumpsitesBurning of HW in illegal dumpsites
1414thth Sep 06 Sep 06 KSPCBKSPCB 2626
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Foundry wasteFoundry waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 2727
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Textile industry sludgeTextile industry sludge
1414thth Sep 06 Sep 06 KSPCBKSPCB 2828
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Chemical industry wasteChemical industry waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 2929
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Waste oil contaminated wasteWaste oil contaminated waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 3030
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
HW covered with tiles polish wasteHW covered with tiles polish waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 3131
Present situation Present situation – illegal dumping by – illegal dumping by industriesindustries
Burnt battery wasteBurnt battery waste
1414thth Sep 06 Sep 06 KSPCBKSPCB 3232
Present situation Present situation – Scavenging of – Scavenging of recyclablesrecyclables
1414thth Sep 06 Sep 06 KSPCBKSPCB 3333
Present situation Present situation – improper storage within – improper storage within industriesindustries
1414thth Sep 06 Sep 06 KSPCBKSPCB 3434
Present situation Present situation – improper storage within – improper storage within industriesindustries
1414thth Sep 06 Sep 06 KSPCBKSPCB 3535
Present situation Present situation – HW in abandoned – HW in abandoned industriesindustries
1414thth Sep 06 Sep 06 KSPCBKSPCB 3636
Features of TSDF – Schematics of Features of TSDF – Schematics of landfilllandfill
Solid waste layer
Drainage layer with gravel; >30 cm (with drainage pipe)
Base (rock, etc.)
Clay layer, 2-fold,2 x 50 cm totallyimpermeable
Protective layer, Geo-textile membrane
Plastic membrane, 2.5 mm, inert
Base Liner SystemBase Liner System
Plantation cover
Clay layer, 2-fold, more than 30 cm
Compensation layer, > 50 cm
Plastic membrane; >2.5 mm inert
Recultivation layer, > 1 m
Protection layer, Geo-textile membrane
Solid waste
Cover Liner SystemCover Liner System
1414thth Sep 06 Sep 06 KSPCBKSPCB 3939
Landfill under Landfill under constructionconstruction
Compacted Compacted clay Layer 1 clay Layer 1 mm
2.5 mm HDPE 2.5 mm HDPE SheetsSheets
20 mm Geo-textile 20 mm Geo-textile SheetsSheets
1414thth Sep 06 Sep 06 KSPCBKSPCB 4040
Landfill under operationLandfill under operation
1 mm HDPE Sheets: 1 mm HDPE Sheets: Temporary CoverTemporary CoverRain Water Rain Water ProtectionProtection
1414thth Sep 06 Sep 06 KSPCBKSPCB 4141
FarmFarm
Agricultural land
HW LandfillHW Landfill
ETPETP
HW ReceptionPre-treatment
HW Landfill Germany HW Landfill Germany Aerial ViewAerial View
1414thth Sep 06 Sep 06 KSPCBKSPCB 4242
Layout Plan of Dobbasapete Layout Plan of Dobbasapete TSDFTSDF
1414thth Sep 06 Sep 06 KSPCBKSPCB 4343
Features of TSDF – Transportation Features of TSDF – Transportation of HWof HW
1414thth Sep 06 Sep 06 KSPCBKSPCB 4444
Features of TSDF – Weigh Features of TSDF – Weigh bridgebridge
1414thth Sep 06 Sep 06 KSPCBKSPCB 4545
Features of TSDF – Finger print and Features of TSDF – Finger print and detailed laboratory analysis of HW detailed laboratory analysis of HW
1414thth Sep 06 Sep 06 KSPCBKSPCB 4646
Features of TSDF – Organised Features of TSDF – Organised storage of HW in intermediate storage of HW in intermediate storagestorage
1414thth Sep 06 Sep 06 KSPCBKSPCB 4747
Features of TSDF – Pretreatment of Features of TSDF – Pretreatment of HW - Stabilisation processHW - Stabilisation process
1414thth Sep 06 Sep 06 KSPCBKSPCB 4848
Construction stage – Quality controlConstruction stage – Quality control
Geo-membrane thickness, length, seam welding, over lapping, time of laying, trimming of slopes,
1414thth Sep 06 Sep 06 KSPCBKSPCB 4949
Post Closure monitoringPost Closure monitoring
1414thth Sep 06 Sep 06 KSPCBKSPCB 5050
Monitoring wells for ground waterMonitoring wells for ground water
1414thth Sep 06 Sep 06 KSPCBKSPCB 5151
Leachate MonitoringLeachate Monitoring
1414thth Sep 06 Sep 06 KSPCBKSPCB 5252
Ambient air monitoringAmbient air monitoring
1414thth Sep 06 Sep 06 KSPCBKSPCB 5353
Post closure phasePost closure phase
1414thth Sep 06 Sep 06 KSPCBKSPCB 5454
Economics of individual facility vs. common Economics of individual facility vs. common facilityfacility
• Assumption – 100 TPA of HW, 2000 t in 20 yrs – Assumption – 100 TPA of HW, 2000 t in 20 yrs – 2200 cubic meters2200 cubic meters
• Average landfill height 10 mtsAverage landfill height 10 mts• Area – 220 sq m. 15x15 mArea – 220 sq m. 15x15 mProject costProject cost• 1 acre land – Rs. 3 lakh1 acre land – Rs. 3 lakh• Landfill cost – (Clay, geosynthetics, drainage) – Landfill cost – (Clay, geosynthetics, drainage) –
Rs.39 lakhsRs.39 lakhs• Equipment – Rs. 2 lakhsEquipment – Rs. 2 lakhs• Bore well – Rs. 6 lakhsBore well – Rs. 6 lakhs• Road and other infrastructure – Rs.2 lakhsRoad and other infrastructure – Rs.2 lakhsTotal = Rs. 52 lakhs/100 t = Rs.52 thousand per Total = Rs. 52 lakhs/100 t = Rs.52 thousand per
tonton
1414thth Sep 06 Sep 06 KSPCBKSPCB 5555
Economics of individual facility vs. Economics of individual facility vs. common facilitycommon facility
• Capital cost of availing common facility = Capital cost of availing common facility =
Rs.10,000/tRs.10,000/t
• Equivalent cost of multiple landfill for handling Equivalent cost of multiple landfill for handling
38,000t is Rs.200 crores as against Rs.38 38,000t is Rs.200 crores as against Rs.38
crores of common facilitycrores of common facility
• Operation cost is similar for both Operation cost is similar for both
• Liability of Rs. 15 croresLiability of Rs. 15 crores
1414thth Sep 06 Sep 06 KSPCBKSPCB 5656
Proposed Phase -2 ActivitiesProposed Phase -2 Activities
1.1. Implementation of TSDFImplementation of TSDF
2.2. Institutional strengthening of the Institutional strengthening of the HWM system (especially CA)HWM system (especially CA)
3.3. Awareness creation and capacity Awareness creation and capacity buildingbuilding
4.4. Pilot project for HW Minimisation Pilot project for HW Minimisation and HW Recyclingand HW Recycling
5.5. Measures towards remediation Measures towards remediation of illegal dumpsitesof illegal dumpsites
1414thth Sep 06 Sep 06 KSPCBKSPCB 5757
Waste Minimisation in HW generatorsWaste Minimisation in HW generators
Designing of a concept and installation of a pilot Designing of a concept and installation of a pilot project in an electroplating company to project in an electroplating company to demonstrate reuse and avoidance potential demonstrate reuse and avoidance potential
Electroplating sector:Electroplating sector:– In-house measures: Process modifications andIn-house measures: Process modifications and good good
housekeeping (bath and chemicals managementhousekeeping (bath and chemicals management– Reduction of HW by minimum 10%Reduction of HW by minimum 10%– Cost reduction by 10% of yearly expendituresCost reduction by 10% of yearly expenditures– Installation of common ETP in the industrial area (200 Installation of common ETP in the industrial area (200
electroplaters) – recommendedelectroplaters) – recommended Paint Sludge recycling:Paint Sludge recycling:
– Recovery of primers from sludge for individual Recovery of primers from sludge for individual industriesindustries
– Setting up of a common paint sludge recycling unit in Setting up of a common paint sludge recycling unit in Karnataka Karnataka
1414thth Sep 06 Sep 06 KSPCBKSPCB 5858
Implementation of TSDFImplementation of TSDF
Start of construction October 2006Start of construction October 2006 Construction time approx 1 yr (end: Construction time approx 1 yr (end:
September 2007)September 2007) Establishment of SPV by June 2008Establishment of SPV by June 2008
1414thth Sep 06 Sep 06 KSPCBKSPCB 5959
Other activities Other activities
Bio-Medical Waste Management and Bio-Medical Waste Management and Environment Improvement in Manipal Environment Improvement in Manipal Hospital, BangaloreHospital, Bangalore
E-Waste Management ProgrammmeE-Waste Management Programmme Eco-campus establishment at MAHE, Eco-campus establishment at MAHE,
Manipal, MangaloreManipal, Mangalore Remediation of contaminated sites in Remediation of contaminated sites in
other statesother states
1414thth Sep 06 Sep 06 KSPCBKSPCB 6060
THANK YOU FOR YOUR THANK YOU FOR YOUR ATTENTIONATTENTION