Post on 26-Oct-2014
For CR-500 Series
Option
MELFA-Vision Software
Applications
MITSUBISHI INDUSTRIAL ROBOT
Network Vision Sensor Configuration ToolMELFA-Vision software
EC97J1113
Nagoya works, Mitsubishi Electric Corporation, has acquired certification for systems of environmental management under ISO 14001, and for quality management systems under ISO 9001.
Mitsubishi Industrial Robot / Network Vision Sensor Configuration Tool
Date of issue:Mar. 2007L(NA)-09023ENG-A 0703(MEE)
This brochure has been issued in Mar. 2007. The contents of this brochure are subject to change
for improvements without notice. Contact with Mitsubishi when referring to this brochure.
HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
http://Global.MitsubishiElectric.com/
• Loading/unloading of machining parts
• Placement of processed food on pallets
• Alignment and palletization of electronic components
• Assembly of small electrical products
• Alignment of parts • Mounting of small electronic components
Example of System Configuration
<3>Expansion optionboxCR1-EB3
<8>24-V power supply
<10>Hub
<11><11><4>
<7><6>
<9>Personal computertool
<2>Robot
<1>Robot ControllerCRn-500 Series
<5>Network Vision Sensor5000 Series
Item ModelNo. Manufacturer Quantity RemarksRobot controller Robot armMELFA-Vision softwareExpansion option boxEthernet interface card Basic networkvision sensorsetLens24-V power supply Personal computerHubEthernet cable (straight)Lighting device
Vision sensorBreakout cableNetwork cable
CRn-500 Series All models
3D-51C-WINE
CR1-EB32A-HR533
In-Sight 5000 Series --
C-mounted lens (*9) - (*10)
----
<1><2>
<3><4><5><6><7>
-<8><9><10><11>
-
MitsubishiElectric
CognexCognexCognexCognex
---
111
(1)1111111121
Software version K6 or later
For CR1 controller
Software version 3.20 or later
Provided by the customer(*11)
Ethernet card(10BASE-T)
* 9) Select from general-purpose C-mounted lenses. (CS-mounted lens can also be used for 5400R.) * 10) For the 24 VDC ( 10%) power supply, the vision sensor requires a minimum of 350mA (5403: a minimum of 500mA/5400R: a minimum of 250mA). * 11) The items indicated in need to be provided by the customer.
MELFA-Vision software
MODEL 3D-51C-WINE
Ethernet cable Straight out type
Breakout cable (power cable)Straight out type
Camera cable (for 5400R)Straight out type
I/O module Terminal block conversion module I/O extension module (8 inputs/8 outputs)
CCB-84901-1002-02CCB-84901-1003-05CCB-84901-1004-10CCB-84901-1005-15CCB-84901-1006-30
CCB-84901-0101-02CCB-84901-0102-05CCB-84901-0103-10CCB-84901-0104-15
CCB-84901-0303-05CCB-84901-0304-10CCB-84901-0305-15
CIO-1350CIO-1450
11111
1111
111
11
2m5m10m15m30m
2m5m10m15m
5m10m15m
Name Model Quantity Remarks
Optional Configuration (COGNEX)
I/O module cable Straight out type
Power-supply unit 24-V power supply unit
Dedicated lighting for In-Sight 5000 Series Diffused ring light (red)Direct ring light (red)Direct ring light (white)
Operation manual (bound) MELFA-Vision Operation Manual
CCB-84901-0901-02CCB-84901-0902-05CCB-84901-0903-10CCB-84901-0904-15
PS-KIT-1
IFS-DRL-050IFS-RRL050IFS-WRL050
BFP-A8520
1111
1
111
1
Name Model Quantity Remarks
Software
Supported robot controllers Connectable robots Options (*15)
Robot controller: Version K6 or later (*12)RT ToolBox: Version F3 or later (*13)All CRn-500 Series controllersAll robots (*14)An Ethernet interface card (2A-HR533) is required.
Item Specification
System Requirements*12) With the versions K5 and earlier, vision sensor communication can be established by a combination of
existing commands "OPEN/PRINT/INPUT/CLOSE".Versions K7 and later can communicate with a vision sensor to high-speed by improved command.
*13) The version F2 or earlier does not support the dedicated MELFA-BASIC IV vision sensor commands, and thus errors occur in syntax check. If you are using RT ToolBox Version F2 or earlier, disable the syntax check.
*14) Take note that if the tracking function is used, robot models that can be used will be limited.*15) An expansion option box is needed to use CR1/CR1B controllers with vision sensors. Install the Ethernet
interface card (2A-HR533) in Option slot 1.
2m5m10m15m
100V 24Vconversion adapter
Magnification ratioCamera
Display option
I/O option (*7)
Interface (*7)LightingLens mountingPower supply
Firmware VersionMemory
Capture
Image processing
Interface
Power supplyWeightEnvironmental
CertificationLineup
Average performance with standard edition as 1 (*3)ResolutionCCD sensor sizeColorExposure[ms]Image capture speed (frames/sec.) (*4)NEMA 6/IP67Standard Camera (*5)Ambient temperatureVGA boardPCTrigger/high-speed output count (*6)I/O breakoutexpansion moduleEthernet I/O support (512 input max./512 output)EthernetIntegrated lighting optionC or CSThe maximum current
Item Specification
MELFA-Vision Software
High-Resolution Standard
5100
x 1
640 x 4801/3 inch
0.032 to 1000
60
45
/2
C350mA
High-Performance
5400
x 2.5
640 x 4801/3 inch
0.032 to 1000
60
45
/2
C350mA
Color5400C(*2)
x 2
640 x 4801/3 inch
0.032 to 1000
60
45
/2
C350mA
5401(*2)
x 2
1024 x 7681/3 inch
0.032 to 1000
20
45
/2
C350mA
5403(*2)
x 2
1600 x 12001/1.8 inch
0.027 to 1000
15
45
/2
C500mA
Remote-Head5400R(*2)
x 2.5
640 x 4801/3 inch
0.025 to 1000
40
45/50 (*8)
/2
C/CS250mA
Ver. 3.2 or laterVision program storage area :32MBImage processing area :64MB256 [greytones] (greyscale level)16,777,216 [greytones] (Color Level)Pattern matching / Blob / Edge/Bar code/2D codes /Text comparison / Histogram / ColorEthernet (10/100BaseT) TCP/IPCommunication lines: 3 lines24VDC 10% 297.6 [g] (lens cover mounted, no lens)Ambient temperature : 0 -45˚C (operation)
-30 -80˚C (storage)Ambient humidity : 95% (no condensation allowed)Protection : IP67 (When lens cover installed)CE, UL, CUL, FCCIn-Sight 5100/5400/5400C/5401/5403/5400R
Simplified connectivity to Cognex vision sensors, MELFA-Vision Provides ultimate ease of use!Simplified connectivity to Cognex vision sensors, MELFA-Vision Provides ultimate ease of use!
A network vision sensor is an optional function that adds vision to a robot. Having "vision," robots can discriminate works to find those that require processing. Accordingly, robots equipped with a network vision sensor can perform various functions, such as transferring, processing, assembling, inspecting and measuring.
•Standard job programs supporting various types of operations are provided. Using these programs, even a first-time users can design vision sensor systems with ease.MELFA-Vision software is the only tool needed to easily and quickly customize vision applications. We have also developed original commands for network vision sensors to further simplify creation of required programs.
•You can be made easy to customize job by using dedicated software.
What Is Network Vision Sensor?
Features
Specifications/Functions
Though a joint development with Cognex, we have significantly improved the function and performance of our vision capabilities. With these user-friendly sensors, any one can create vision sensor applications with ease!
(COGNEX provided by customer)
MELFA-Vision software
1) “Network vision support software MELFA-Vision”[1] MELFA-Vision is the only application required to set up vision sensors and
robot controllers. [2] Easy calibration function that supports various camera installation positions. [3] Log function that allows the user to check sensor images at error occurrences
on a personal computer.
2) Network vision templates (job library)Templates (job library) supporting pattern matching, blob and color functions are ready to use.
3) Enhanced position detection functionHigh-speed image processing function can detect moving parts, including those rotated 360˚, at high speed.
4) Ethernet® connection interface[1] Up to seven vision sensors can be controlled with a single robot
controller. [2] One vision sensor can be controlled from up to three robot controllers.[3] All robot controllers and vision sensors can be debugged on a single
personal computer.
5) Dedicated commands for network vision sensors (MELFA-BASIC IV)[1] NVOPEN : Provides a set of commands integrating various vision
sensor steps, such as logging in to the vision sensor system[2] NVPST : Provides a set of operation commands for starting a vision
program, acquiring processing results, and more.
• Network vision sensor unit specifications (COGNEX) • Lineup of network vision sensors (COGNEX)
•Easy setup • Easy setup using MELFA-Vision software.• Easy programming using dedicated robot language commands. • Robots can be monitored remotely through Ethernet® communication to report image status.
•System cost reduction through shared use of vision sensors Three robots and seven vision sensors can be combined into one system via Ethernet® connection.
•Extended variations available• Standard and high-speed processing models• High-resolution, color, and remote-head camera models MODEL 3D-51C-WINE
3D-51C-WINE -Model Type Remarks
MELFA-Vision software
*2) High-resolution, color and remote-head camera models correspond from Version1.1 of MELFA-Vision.
*3) These performance values do not consider image capture speed (communication time).*4) The image capture speed is based on an exposure time of 8 ms and full image frame
capture. *5) A lens cover (supplied with the sensor) conforming to the protection specifications under
the NEMA standards is required.*6) One high-speed output is used for the flash. *7) I/O and Ethernet cables: The maximum bending radius is 38 mm.*8) The maximum operating temperature of the remote head is possible for 5400R up to 50˚C.
<4>Expansion option boxCR1-EB3
<9>24-V power supply
<10>Hub
<11><11>
<5>
<8><7>
<12>Personal computer tool
<2>Robot
<1>Robot ControllerCRn-500 Series
<6>Network Vision Sensor5000 Series
Item ModelNo. Manufacturer Quantity RemarksRobot controller Robot armMELFA-Vision softwareExpansion option boxEthernet interface card Basic networkvision sensor set (*9)
Lens24-V power supply Lighting deviceHubEthernet cable (straight)Personal computer
Vision sensorBreakout cableNetwork cable
CRn-500 Series All models
3D-51C-WINECR1-EB3
2A-HR533In-Sight 5000 Series
--
C-mounted lens (*10) - (*11)
----
<1><2><3><4><5><6><7><8>
-<9>
-<10><11><12>
MitsubishiElectric
Cognex
---
111
(1)1111111121
Software version K6 or later
For CR1 controller
Software version 3.20 or later
Provided by the customer (*12)
Ethernet card(10BASE-T)
* 9) This product is the software for connection and setting of the Mitsubishi Electric robot controller and the Cognex vision sensor. The specification of the vision sensor itself and specification change are outside the responsibility range of Mitsubishi Electric.* 10) Select from general-purpose C-mounted lenses. (CS-mounted lens can also be used for 5400R.) * 11) For the 24 VDC ( 10%) power supply, the vision sensor requires a minimum of 350mA (5403: a minimum of 500mA/5400R: a minimum of 250mA). * 12) The items indicated in need to be provided by the customer.
<3>MELFA-Vision software
MODEL 3D-51C-WINE
Software
Supported robot controllers Connectable robots Options (*16)
Robot controller: Version K6 or later (*13)RT ToolBox: Version F3 or later (*14)All CRn-500 Series controllersAll robots (*15)An Ethernet interface card (2A-HR533) is required.
Item Specification
System Requirements
Example of System Configuration
Product Configuration
*13) With the versions K5 and earlier, vision sensor communication can be established by a combination of existing commands "OPEN/PRINT/INPUT/CLOSE".Versions K7 and later can communicate with a vision sensor to high-speed by improved command.
*14) The version F2 or earlier does not support the dedicated MELFA-BASIC IV vision sensor commands, and thus errors occur in syntax check. If you are using RT ToolBox Version F2 or earlier, disable the syntax check.
*15) Take note that if the tracking function is used, robot models that can be used will be limited.*16) An expansion option box is needed to use CR1/CR1B controllers with vision sensors. Install the Ethernet interface card (2A-HR533) in Option slot 1.
For CR-500 Series
Option
MELFA-Vision Software
Applications
MITSUBISHI INDUSTRIAL ROBOT
Network Vision Sensor Configuration ToolMELFA-Vision software
EC97J1113
Nagoya works, Mitsubishi Electric Corporation, has acquired certification for systems of environmental management under ISO 14001, and for quality management systems under ISO 9001.
Mitsubishi Industrial Robot / Network Vision Sensor Configuration Tool
Date of issue:Mar. 2007L(NA)-09027ENG 0703(MEE)
This brochure has been issued in Mar. 2007. The contents of this brochure are subject to change
for improvements without notice. Contact with Mitsubishi when referring to this brochure.
HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
http://Global.MitsubishiElectric.com/
• Loading/unloadingof machining parts • Placement of processed food on pallets • Alignment and palletization of electronic components
• Assembly of small electrical products • Alignment of parts • Mounting of small electronic components
External Dimensions of Network Vision Sensor (COGNEX)
Unit: mm (inch)<Network vision sensor 5100/5400/5400C/5401/5403>
Opticalaxis
Optical axis
A
View A-A
Opticalaxis
Opticalaxis
Optical axis
Optical axis
Plastic lens cover(optional)
C mount(1 - 32 screws)
A
61.6(2.43)
36.0(1.42)22.4
(0.88)19.8
(0.77)
31.0
(1.2
2)33
.0(1
.30)
109.
4(4
.31)
30.0
(1.1
8)
M4 - 4.0-mmdeep hole x 4
84.0(3.34) 41.6
(1.64)39.1
(1.54)17.53(0.686)
41.2(1.62)
124.
7(4
.91)
19.8(0.78)
35.0(1.38)
3.2(0.12)
25.0(0.98)
TYP, 4 locations
5.7(0.22)
5.5
(0.2
2)98
.1(3
.86)
50.0(1.97)
72.6
(2
.86)
TYP,
2 lo
catio
ns
25.4
(1
.00)
TYP,
2 lo
catio
ns
M4 - 8.0-mmdeep hole x 4
Ethernet cable Straight out type
Breakout cable (power cable)Straight out type
Camera cable (for 5400R)Straight out type
CCB-84901-1002-02CCB-84901-1003-05CCB-84901-1004-10CCB-84901-1005-15CCB-84901-1006-30
CCB-84901-0101-02CCB-84901-0102-05CCB-84901-0103-10CCB-84901-0104-15
CCB-84901-0303-05CCB-84901-0304-10CCB-84901-0305-15
11111
1111
111
2m5m10m15m30m
2m5m10m15m
5m10m15m
Name Model Quantity Remarks
Optional Configuration (COGNEX)
I/O module Terminal block conversion module I/O extension module (8 inputs/8 outputs)
I/O module cable Straight out type
Dedicated lighting for In-Sight 5000 Series Diffused ring light (red)Direct ring light (red)Direct ring light (white)
CIO-1350CIO-1450
CCB-84901-0901-02CCB-84901-0902-05CCB-84901-0903-10CCB-84901-0904-15
IFS-DRL-050IFS-RRL050IFS-WRL050
11
1111
111
Name Model Quantity Remarks
2m5m10m15m