Post on 01-Jul-2015
description
CoverContentsSymbols1. General InformationModel IdentificationSpecificationsTorque ValuesToolsLubrication & Seal PointsCable & Harness RoutingEmission Control Systems
2. Frame/Body Panels/Exhaust SystemSeat/Fuel TankSide Covers/Sub-FrameFront Visor/Front FenderRear Fender/Under GuardExhaust System
3. MaintenanceFuel Line/Throttle OperationAir CleanerCrankcase BreatherSpark PlugValve ClearanceEngine OilEngine Oil FilterDecompressor SystemEngine Idle Speed/Drive ChainDrive Chain Slider/Brake FluidRear Brake/Brake SystemHeadlight Aim/Clutch SystemSide StandSuspensionSpark Arrestor/Nuts, Bolts, FastenersWheels/Tires/Steering Head Bearings
4. Lubrication SystemOil Pump & StrainerOil Cooler & Oil Pipe
5. Fuel SystemSpecificationsCarburetor RemovalCarburetor AssemblyCarburetor InstallationPilot Screw AdjustmentCarburetor Tuning ('96 - '97)Temperature & Altitude Adjustment (After '97)Air Cleaner Housing
6. Engine Removal/InstallationService InformationEngine RemovalEngine Installation
7. Cylinder Head/ValveSpecificationsTroubleshootingCylinder CompressionCylinder Head Cover RemovalCamshaft RemovalDecompressor SystemCylinder Head Cover DisassemblyCylinder Head RemovalCylinder Head DisassemblyValve Guide ReplacementValve Seat Inspection/RefacingCylinder Head AssemblyCylinder Head InstallationCamshaft InstallationCam Shaft Tensioner Lifter InstallationCylinder Head Cover AssemblyCylinder Head Cover Installation
8. Cylinder/PistonSpecificationsTroubleshootingCylinder RemovalPiston RemovalPiston/Piston Ring InstallationCylinder Installation
9. Clutch/Kickstarter/Gearshift LinkageSpecificationsTroubleshootingClutch RemovalClutch InstallationRight Crankcase CoverPrimary Drive GearKickstarterGearshift Linkage
10. AlternatorService InformationAlternator RemovalAlternator Installation
11. TransmissionSpecificationsTroubleshootingCrankcase SeparationTransmission DisassemblyTransmission AssemblyCrankcase Assembly
12. Crankshaft/BalancerSpecifications/TroubleshootingCrankshaft RemovalCrankshaft Installation
13. Front Wheel/Suspension/SteeringSpecificationsTroubleshootingFront WheelForkHandlebarSteering Stem
14. Rear Wheel/SuspensionSpecificationsTroubleshootingRear WheelShock AbsorberShock LinkageSwingarm
15. Hydraulic Disc BrakeSpecificationsTroubleshootingBrake Fluid Replacement/Air BleedingBrake Pad/DiscFront Master CylinderFront CaliperRear Master CylinderRear CaliperBrake Pedal
16. Electrical SystemSpecificationsTroubleshootingLighting System InspectionIgnition System InspectionExciter Peak VoltageIgnition Pulse Generator Coil Peak VoltageIgnition TimingHeadlight/TaillightEngine Stop Switch
17. Wiring Diagram18. Troubleshooting19. Index