Post on 29-Oct-2019
World ClassAutomation & System Integration @ Affordable Price
Machineries for Metal to Rubber Bonded Components
Our German Partner
www.summitengineers.net
Spraying System for Flat and Irregular Components
Automated Deflashing System
Automated Coating System
Two Station Conveyorised OD Spraying Machine
Metal to Rubber Bonding Process
SELECT RUBBER
COMPOUND, MIXING, STRIP
MOULDING
FINISHING
TESTING AND INSPECTION
DISPATCH
DESIGNSELECT
SUBSTRATE
CLEANING & PREPARATIONS
Product Specification
BONDINGAGENT
DILUTE ANDMIXING
COATING WITH BONDING AGENT
What really matters is that you have a competent partner for the job right from the planning stage. With so many options to choose from, we can offer you a customized
solution. Opting for an experienced partner like SUMMIT provides you with: a broad product line, unmatched quality, international engineering expertise, and delivery of most machines within four weeks!!
Since 1996 SUMMIT has been searching for new solutions to bonded component problems and has developed and manufactured machines for many trendsetting applications. Research and development is essential for the innovative products we have developed over the years. Our engineering experience and international support help keep SUMMIT on the leading edge of R&D.
Range of Services
CONSULTINGCONCEPT
DEVELOPMENT ENGINEERING HARDWARE PLANNING
PROJECT MANAGEMENT
PRODUCTION
SOFTWARE PROGRAMMING ASSEMBLY TESTING
COMMISSIONING TRAININGAFTER SALES
SERVICE
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Two Station Conveyorised ID Spray System
Online Bond Testing Machine
Radial FatigueTesting Machine
Conical Fatigue Testing Machine
Assembly Inspection &Poka Yoke System
Torsional Fatigue Testing Machine
Component Testing System
www.summitengineers.netwww.summitengineers.net
Automated Grinding Line Swaging Machine
Automated Finishing System
Two Station Face Deflashing Machine Flash Cutting MachineID Deflashing Machine OD Deflashing Machine
Spraying System for Flat and Irregular Components
Automated Deflashing System
Automated Coating System
Two Station Conveyorised OD Spraying Machine
Metal to Rubber Bonding Process
SELECT RUBBER
COMPOUND, MIXING, STRIP
MOULDING
FINISHING
TESTING AND INSPECTION
DISPATCH
DESIGNSELECT
SUBSTRATE
CLEANING & PREPARATIONS
Product Specification
BONDINGAGENT
DILUTE ANDMIXING
COATING WITH BONDING AGENT
What really matters is that you have a competent partner for the job right from the planning stage. With so many options to choose from, we can offer you a customized
solution. Opting for an experienced partner like SUMMIT provides you with: a broad product line, unmatched quality, international engineering expertise, and delivery of most machines within four weeks!!
Since 1996 SUMMIT has been searching for new solutions to bonded component problems and has developed and manufactured machines for many trendsetting applications. Research and development is essential for the innovative products we have developed over the years. Our engineering experience and international support help keep SUMMIT on the leading edge of R&D.
Range of Services
CONSULTINGCONCEPT
DEVELOPMENT ENGINEERING HARDWARE PLANNING
PROJECT MANAGEMENT
PRODUCTION
SOFTWARE PROGRAMMING ASSEMBLY TESTING
COMMISSIONING TRAININGAFTER SALES
SERVICE
2 3
Two Station Conveyorised ID Spray System
Online Bond Testing Machine
Radial FatigueTesting Machine
Conical Fatigue Testing Machine
Assembly Inspection &Poka Yoke System
Torsional Fatigue Testing Machine
Component Testing System
www.summitengineers.netwww.summitengineers.net
Automated Grinding Line Swaging Machine
Automated Finishing System
Two Station Face Deflashing Machine Flash Cutting MachineID Deflashing Machine OD Deflashing Machine
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Automated Coating System
Your Areas of Concern
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Our Breakthrough Solutions
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Application of adhesive chemicals on the “Metal Substrates” before molding rubber has been one of the trickiest issues for “Metal To Rubber Bonding” industry. There have been various issues related to this activity,
Manual labour: Inconsistent quality & Low Productivity.
High labour attrition due to environmental issues.
Limited productivity and labour issues hindering growth.
Very expensive imported machines impacting bottom lines.
We at Summit Engineers & Consultants Ltd, have developed & patented automated machines for spraying primer & adhesive onto the metal components, either inside or outside surface, to the required specifications.
The machines are capable of handling different sizes and shapes of the metal components & are being used for last 9 years by many companies in this industry such as:
Bridgestone India Automotive Products Pvt. Ltd., Delhi
Roop Polymers, New Delhi
Sigma Corporation (I) Ltd., Bhondsi, Delhi
Inarco Limited, Bhavnagar, Gujarat
Jayashree Polymers, Pune
Y Tech India Pvt Ltd, Alwar, Rajstan
Varroc Elastomers, Aurangabad
Innova Rubbers, Nasik
And many smaller ones.
These machines have only improved over the time.
Technical Specifications
Parameters
Input Electric Supply
Input pneumatic Supply
Dryer
Control
Machine Output
Cycle time per componentAnd No. of components per 8hr shift
Specifications
Salient Features & Advantages
Quality:
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Convenience Savings:
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Uniform and accurate product coating.
Wide range of flow rates, spray angle and drop size to suit customer requirement.
Ensures quality with air and liquid control; eliminates quality problems due to uneven application of the spray solution due to changes in spray pattern or drop size.
Variety of other controllable parame-ters to get desired results.
Quality problems due to coatings that are too hot or too cold are eliminated through the use of closed-loop temperature control.
Easy installation and operation – compact unit requires just a few minutes for set-up.
Reduces waste of costly coating chemicals.
Rugged design & hence low mainte-nance quick change spray guns which can be easily removed from the coating station.
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The Summit Service:
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Spray nozzle gets very close to metal surface, very low misting & wastage.
Custom built tooling & fixtures as per Component.
We are only a phone call or an Email away, wherever you are in India.
Full support for Commissioning & Operator Training.
Easy to use Operations Manual complete with drawings, l ine diagrams, maintenance & fault finding guidance.
While individual bought out compo-nents carry their own warranty, we provide one year full service warranty for any manufacturing defect.
Summit machines are well proven, tough, specially built for the harsh adhesive paint application environ-ment.
They provide a series of benefits to the customer and are now consid-ered a standard in the coating industry.
www.summitengineers.netwww.summitengineers.net
3- phase 440 volt
5-7 bar
With or without heater/ dryer with temp. control
PLC/ microprocessor
Single/double coating of one type/ two types of adhesive of 15 to 50microns on cylindrical/ flat components.
ID Spraying Single Stn.(Horizontal/Vertical) (Either primer or final coat)
4 sec/job *6000jobs/shift
ID Spraying 2- Station Conveyorised (Both coats)
2 sec/job *14500 jobs/shift
OD Spray Single Stn. (Horizontal/Vertical)(Either primer or final coat)
2 sec/job 14500jobs/shift
OD Spraying Single Station Conveyorised (Either primer or final coat)
1 sec/job **30000 jobs/shift
OD Spraying 2- Station Conveyorised (Both coats)
1 sec/job **30000 jobs/shift
OD Spraying with X & Y axis spraying motion for flat components. (Either primer or final coat)
18 sec/cycle for Spray Area 300X300mmsq. (e.g. can spray 81 jobs of 1” dia in one cycle)
Legend: * Depends on length of components Max spray length 150mm. ** Depends on length of components Max spray length 450mmOD Spraying: Coating outside surface of the metallic component. ID Spraying: Coating Inside surface of the metallic component
Particulars
Traditional Manual Coating
(Single Coat)
Single Stn.non-convey.m/c
(Primer or final Coat)
2-Station Conveyorised m/c
For 2 coats
Coating of Inners
Productivity per person 30 sec/job 4 to 8 sec/job about 2 sec/job*
Jobs per hour
Jobs per 8 hr. Shift
120
960
600
4800
1800
14500
240
1900
1800
14500
3500
30000
Coating of Outers/ flat jobs
Productivity per person 15 sec/job 2 sec/job about 1 sec/job*
Jobs per hour
Jobs per 8 hr. Shift
Quality Advantage & Other Savings
Coating Thickness
Coating Consistency
Uneven Even Even
Not assured Assured Assured
Bond Strength Not assured Assured Assured
Coating Thickness Control Not possible Possible Possible
Adhesive Spillage Uncontrolled Controlled Controlled
SpaceHigh due to large no. of manpower
2 sq. meter including one operator
3 sq. meter including bowl feeder
Health & SafetyUnavoidable exposure to a large no. of personnel
Limited & controlled by exhaust ducts
Limited & controlled by exhaust ducts
Comparison Between Manual Adhesive Coating & Automated Coating
*(Depends on lenght of the component)
Single Station ID Spray System
Two Station Conveyorised ID Spray
Vertical ID Spray System
Single Station OD Spray with canopy
Two Station Conveyorised OD Spray
Single Station OD Spray (Non-Conveyorised )
Vertical ID & OD Spray System
X & Y Axis OD Spray System
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Automated Coating System
Your Areas of Concern
Ÿ
Ÿ
Ÿ
Ÿ
Our Breakthrough Solutions
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Application of adhesive chemicals on the “Metal Substrates” before molding rubber has been one of the trickiest issues for “Metal To Rubber Bonding” industry. There have been various issues related to this activity,
Manual labour: Inconsistent quality & Low Productivity.
High labour attrition due to environmental issues.
Limited productivity and labour issues hindering growth.
Very expensive imported machines impacting bottom lines.
We at Summit Engineers & Consultants Ltd, have developed & patented automated machines for spraying primer & adhesive onto the metal components, either inside or outside surface, to the required specifications.
The machines are capable of handling different sizes and shapes of the metal components & are being used for last 9 years by many companies in this industry such as:
Bridgestone India Automotive Products Pvt. Ltd., Delhi
Roop Polymers, New Delhi
Sigma Corporation (I) Ltd., Bhondsi, Delhi
Inarco Limited, Bhavnagar, Gujarat
Jayashree Polymers, Pune
Y Tech India Pvt Ltd, Alwar, Rajstan
Varroc Elastomers, Aurangabad
Innova Rubbers, Nasik
And many smaller ones.
These machines have only improved over the time.
Technical Specifications
Parameters
Input Electric Supply
Input pneumatic Supply
Dryer
Control
Machine Output
Cycle time per componentAnd No. of components per 8hr shift
Specifications
Salient Features & Advantages
Quality:
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Convenience Savings:
Ÿ
Ÿ
Ÿ
Uniform and accurate product coating.
Wide range of flow rates, spray angle and drop size to suit customer requirement.
Ensures quality with air and liquid control; eliminates quality problems due to uneven application of the spray solution due to changes in spray pattern or drop size.
Variety of other controllable parame-ters to get desired results.
Quality problems due to coatings that are too hot or too cold are eliminated through the use of closed-loop temperature control.
Easy installation and operation – compact unit requires just a few minutes for set-up.
Reduces waste of costly coating chemicals.
Rugged design & hence low mainte-nance quick change spray guns which can be easily removed from the coating station.
Ÿ
Ÿ
The Summit Service:
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Spray nozzle gets very close to metal surface, very low misting & wastage.
Custom built tooling & fixtures as per Component.
We are only a phone call or an Email away, wherever you are in India.
Full support for Commissioning & Operator Training.
Easy to use Operations Manual complete with drawings, l ine diagrams, maintenance & fault finding guidance.
While individual bought out compo-nents carry their own warranty, we provide one year full service warranty for any manufacturing defect.
Summit machines are well proven, tough, specially built for the harsh adhesive paint application environ-ment.
They provide a series of benefits to the customer and are now consid-ered a standard in the coating industry.
www.summitengineers.netwww.summitengineers.net
3- phase 440 volt
5-7 bar
With or without heater/ dryer with temp. control
PLC/ microprocessor
Single/double coating of one type/ two types of adhesive of 15 to 50microns on cylindrical/ flat components.
ID Spraying Single Stn.(Horizontal/Vertical) (Either primer or final coat)
4 sec/job *6000jobs/shift
ID Spraying 2- Station Conveyorised (Both coats)
2 sec/job *14500 jobs/shift
OD Spray Single Stn. (Horizontal/Vertical)(Either primer or final coat)
2 sec/job 14500jobs/shift
OD Spraying Single Station Conveyorised (Either primer or final coat)
1 sec/job **30000 jobs/shift
OD Spraying 2- Station Conveyorised (Both coats)
1 sec/job **30000 jobs/shift
OD Spraying with X & Y axis spraying motion for flat components. (Either primer or final coat)
18 sec/cycle for Spray Area 300X300mmsq. (e.g. can spray 81 jobs of 1” dia in one cycle)
Legend: * Depends on length of components Max spray length 150mm. ** Depends on length of components Max spray length 450mmOD Spraying: Coating outside surface of the metallic component. ID Spraying: Coating Inside surface of the metallic component
Particulars
Traditional Manual Coating
(Single Coat)
Single Stn.non-convey.m/c
(Primer or final Coat)
2-Station Conveyorised m/c
For 2 coats
Coating of Inners
Productivity per person 30 sec/job 4 to 8 sec/job about 2 sec/job*
Jobs per hour
Jobs per 8 hr. Shift
120
960
600
4800
1800
14500
240
1900
1800
14500
3500
30000
Coating of Outers/ flat jobs
Productivity per person 15 sec/job 2 sec/job about 1 sec/job*
Jobs per hour
Jobs per 8 hr. Shift
Quality Advantage & Other Savings
Coating Thickness
Coating Consistency
Uneven Even Even
Not assured Assured Assured
Bond Strength Not assured Assured Assured
Coating Thickness Control Not possible Possible Possible
Adhesive Spillage Uncontrolled Controlled Controlled
SpaceHigh due to large no. of manpower
2 sq. meter including one operator
3 sq. meter including bowl feeder
Health & SafetyUnavoidable exposure to a large no. of personnel
Limited & controlled by exhaust ducts
Limited & controlled by exhaust ducts
Comparison Between Manual Adhesive Coating & Automated Coating
*(Depends on lenght of the component)
Single Station ID Spray System
Two Station Conveyorised ID Spray
Vertical ID Spray System
Single Station OD Spray with canopy
Two Station Conveyorised OD Spray
Single Station OD Spray (Non-Conveyorised )
Vertical ID & OD Spray System
X & Y Axis OD Spray System
Two Station Face Deflashing Machine:First station for deflashing of inner face and Second station for deflashing of outer face. Highly dynamic indexing table for quick loading, consisting of 6 nos of job holding fixtures.Quick changing fixtures to accommodate different sizes of components.Simultaneous fast and effective deflashing of inner face and outer face.Effective flash extraction.Cycle Time < 5 sec.
Flash Cutting Machine:Simple, compact single station system to cut the extra flash from components outer face.Quick operation for flash removal.Quick changing fixtures to accommodate different components.Can accommodate job from diameter 10 mm to 100 mm.Cycle time < 5 sec.
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ID Deflashing Machine:Two station pneumatically operated system.Cleans ID thoroughly.Quick and effective operation.Quick changing fixtures to accommodate different components.Adjustable stroke depending upon length of the job.Adjustable cleaning stroke depending upon inside flash thickness.Can accommodate job from diameter 10 mm to 100 mm.Cycle Time < 5 sec.
OD Deflashing Machine:Flash removal from outer of the bushings.Multiple numbers of components can be cleaned at a time. (Max. cleaning length-450 mm)Accommodates variety of components from diameter 10 mm to 100 mm by changing rods.Rod acts as gauge for ID bush.Cross slide with one grinding spindle.Localized and effective flash extraction canopy.Cycle time- Approx @ 20 sec for 450 mm length.
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Bond Testing Machine/Proof Load Testing
Type of Test: Non destructive
Purpose: % of Proof Load.
Prime Mover: Compressed Air
Brief Specifications: Maximum Load capacity-1000 kg Visual inspection of bond failure under proof load.
Options: Digital display of Load.
Vertical Load Deflection Test Rig
Type of Test: Non destructive
Purpose: Radial Load Vs Deflection
Prime Mover: Compressed Air
Brief Specifications: Maximum Load capacity- 1500 kg Digital display of load and deflection under specific load.
Options: Data Acquisition System and PC software.
Conical Endurance Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with conical motion in cyclic pattern.
Prime Mover: AC Induction Motor
Brief Specifications: 3HP AC Induction Motor and VFD with Cam Mechanism to generate conical motion with Radial loading of 500Kg through Screw and Nut.
Options: Digital display of Load.
SUMMIT have developed different types of component testing machines required for the Rubber to Metal bonded components by keeping in mind the higher productivity and the quality requirements by the automotive industries.
Metal to Rubber bonded bushes/ components are frequently subjected to complex multiaxial stress and strain states in service. For certain applications, designs based on uniaxial materials data are insufficient. In these cases, radial, axial/torsional, conical testing simulates the multiaxial stress states of real-world operating conditions more accurately.
SUMMIT offers all the technology that need to conduct highly accurate and repeatable radial/ axial/ torsional testing.
Component Testing System
Torsion Endurance Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with Torsional motion in cyclic pattern.
Prime Mover: AC Induction Motor.
Brief Specifications: 3HP AC Induction Motor and VFD with slider crank Mechanism to generate torsional motion with Radial loading of 500 Kg through Screw and Nut
Options: Digital display of Load.
Radial Load Fatigue Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with constant displacement/ motion in cyclic pattern.
Prime Mover: AC Induction Motor and hydraulic.
Brief Specifications: 5 HP AC Induction Motor and VFD with slider crank Mechanism to generate sinusoidal motion with Radial loading of 1500Kg through Hydraulic system.
Options: Heating Chamber.
Servo Hydraulic Fatigue Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with constant or variable displacement/ motion in cyclic pattern.
Prime Mover: Servo Hydraulic Power Pack.
Brief Specifications: 15 HP AC Induction Motor and Servo Hydraulic Power pack System with Two Pillar structure with micro controlled system to generate sinusoidal, Trapezoidal and square wave motion.
Automated Finishing System
Swaging Machine
Particularly for the rubber-metal bonded bushes it is necessary to enhance the strength by pre-st ressing, which is cal led swaging. Summit have developed hydraulic operated Swaging Machine to accommodate bushes up to diameter 75 mm.
6 7
www.summitengineers.netwww.summitengineers.net
Automated Deflashing System
Automatic Retapping and Plug Passing Machine:
During moulding rubber flash occupies the threads of components having internal threads. It then becomes very tedious to remove the flash. These machines basically perform de-flashing by controlled re-tapping. Operator dependency is removed and consistency in the required quality is achieved with these machines.
Automation for Grinding line to achieve required Diameter of the Bushes:
We support you with variety of feeding conveyors namely Loading, Intermediate and Accumulation in between your
centre less grinding machines. This will eliminate manual intervention for loading of the components on to the grinding machine, thereby reducing the accidental hazards to the operators. It is possible to incorporate automatic gauging and inspection system in line with accumulation conveyor.
Flash is excess rubber material left on rubber molded part after molding. Flash is result of rubber material or component migrating through the mold surface finish and mating surfaces. It can be removed by tear trimming, cryogenic deflashing, tumbling and other post molding operations. It is very costly, laborious, time consuming and tricky work of removing the flash on components after molding.
Considering customer requirement, SUMMIT has developed different types of automated machines for deflashing of components considering the productivity, operator safety and quality.
Raw Material Cutting and Inspection System
Raw Material Cutting And Inspection Systems:
In order to cut the substrate we have developed automated tube cutting and inspection system
Two Station Face Deflashing Machine:First station for deflashing of inner face and Second station for deflashing of outer face. Highly dynamic indexing table for quick loading, consisting of 6 nos of job holding fixtures.Quick changing fixtures to accommodate different sizes of components.Simultaneous fast and effective deflashing of inner face and outer face.Effective flash extraction.Cycle Time < 5 sec.
Flash Cutting Machine:Simple, compact single station system to cut the extra flash from components outer face.Quick operation for flash removal.Quick changing fixtures to accommodate different components.Can accommodate job from diameter 10 mm to 100 mm.Cycle time < 5 sec.
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ID Deflashing Machine:Two station pneumatically operated system.Cleans ID thoroughly.Quick and effective operation.Quick changing fixtures to accommodate different components.Adjustable stroke depending upon length of the job.Adjustable cleaning stroke depending upon inside flash thickness.Can accommodate job from diameter 10 mm to 100 mm.Cycle Time < 5 sec.
OD Deflashing Machine:Flash removal from outer of the bushings.Multiple numbers of components can be cleaned at a time. (Max. cleaning length-450 mm)Accommodates variety of components from diameter 10 mm to 100 mm by changing rods.Rod acts as gauge for ID bush.Cross slide with one grinding spindle.Localized and effective flash extraction canopy.Cycle time- Approx @ 20 sec for 450 mm length.
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Bond Testing Machine/Proof Load Testing
Type of Test: Non destructive
Purpose: % of Proof Load.
Prime Mover: Compressed Air
Brief Specifications: Maximum Load capacity-1000 kg Visual inspection of bond failure under proof load.
Options: Digital display of Load.
Vertical Load Deflection Test Rig
Type of Test: Non destructive
Purpose: Radial Load Vs Deflection
Prime Mover: Compressed Air
Brief Specifications: Maximum Load capacity- 1500 kg Digital display of load and deflection under specific load.
Options: Data Acquisition System and PC software.
Conical Endurance Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with conical motion in cyclic pattern.
Prime Mover: AC Induction Motor
Brief Specifications: 3HP AC Induction Motor and VFD with Cam Mechanism to generate conical motion with Radial loading of 500Kg through Screw and Nut.
Options: Digital display of Load.
SUMMIT have developed different types of component testing machines required for the Rubber to Metal bonded components by keeping in mind the higher productivity and the quality requirements by the automotive industries.
Metal to Rubber bonded bushes/ components are frequently subjected to complex multiaxial stress and strain states in service. For certain applications, designs based on uniaxial materials data are insufficient. In these cases, radial, axial/torsional, conical testing simulates the multiaxial stress states of real-world operating conditions more accurately.
SUMMIT offers all the technology that need to conduct highly accurate and repeatable radial/ axial/ torsional testing.
Component Testing System
Torsion Endurance Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with Torsional motion in cyclic pattern.
Prime Mover: AC Induction Motor.
Brief Specifications: 3HP AC Induction Motor and VFD with slider crank Mechanism to generate torsional motion with Radial loading of 500 Kg through Screw and Nut
Options: Digital display of Load.
Radial Load Fatigue Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with constant displacement/ motion in cyclic pattern.
Prime Mover: AC Induction Motor and hydraulic.
Brief Specifications: 5 HP AC Induction Motor and VFD with slider crank Mechanism to generate sinusoidal motion with Radial loading of 1500Kg through Hydraulic system.
Options: Heating Chamber.
Servo Hydraulic Fatigue Testing Machine
Type of Test: Destructive
Purpose: Understand behaviour of component under Radial load with constant or variable displacement/ motion in cyclic pattern.
Prime Mover: Servo Hydraulic Power Pack.
Brief Specifications: 15 HP AC Induction Motor and Servo Hydraulic Power pack System with Two Pillar structure with micro controlled system to generate sinusoidal, Trapezoidal and square wave motion.
Automated Finishing System
Swaging Machine
Particularly for the rubber-metal bonded bushes it is necessary to enhance the strength by pre-st ressing, which is cal led swaging. Summit have developed hydraulic operated Swaging Machine to accommodate bushes up to diameter 75 mm.
6 7
www.summitengineers.netwww.summitengineers.net
Automated Deflashing System
Automatic Retapping and Plug Passing Machine:
During moulding rubber flash occupies the threads of components having internal threads. It then becomes very tedious to remove the flash. These machines basically perform de-flashing by controlled re-tapping. Operator dependency is removed and consistency in the required quality is achieved with these machines.
Automation for Grinding line to achieve required Diameter of the Bushes:
We support you with variety of feeding conveyors namely Loading, Intermediate and Accumulation in between your
centre less grinding machines. This will eliminate manual intervention for loading of the components on to the grinding machine, thereby reducing the accidental hazards to the operators. It is possible to incorporate automatic gauging and inspection system in line with accumulation conveyor.
Flash is excess rubber material left on rubber molded part after molding. Flash is result of rubber material or component migrating through the mold surface finish and mating surfaces. It can be removed by tear trimming, cryogenic deflashing, tumbling and other post molding operations. It is very costly, laborious, time consuming and tricky work of removing the flash on components after molding.
Considering customer requirement, SUMMIT has developed different types of automated machines for deflashing of components considering the productivity, operator safety and quality.
Raw Material Cutting and Inspection System
Raw Material Cutting And Inspection Systems:
In order to cut the substrate we have developed automated tube cutting and inspection system
Our German Partner
Summit-Jan. 2014-Version 2. Given specifications are general in nature. Consult manufacturer to select suitable model for your product. Upgradation is a continuous process, we reserve the right to improve upon our specification.
Industry /Application
Picture Component DescriptionCommonly used Chemlok Grades
Bush: Inner
Bush: Outer
Mount: Top Bottom flat plates
Oil Seal
Rollers
2-wheeler stay guard
Rubberised Wheels (Plastic core)
Cylindrical Pipes. Coating from outside. Diameter & length varies.
Cylindircal Pipes. Coating from inside. Diameter & length varies
Flat components of different sizes & shapes
Circular metal rings of different diameter for sealing purpose.
Horizontal metal cylinders build with rubber as per application.
Zn-plated component for tail light indicator.
Different Dia Metal Bands. Size varies from 6 inch to 21 inch diameter
Plastic center cores of diameter 4 inches to 8 inches.
Solid Tyres- Metal
Ch205 PRIMERCH220, 252X, 6108, 6411
Ch205 PRIMERCH220, 252X, 6108, 6411
Ch205 PRIMERCH220, 252X, 6108, 6411
Ch202 A/B, TS-167-13HS - NBR607/ 608 - Silicone5150, 5151- FKM
Ch205 , TS-1677-13HS - NBR205/236A. 234BNW, 252X, NR, EPDM, CSM. 608- Silicone219/218: PU
Ch250- EPDM481#44 - TPE
CH205/220 - NR/SBR219/218 OR CH213 for PU
CH205/220 or 250- NR/SBR
F-93, MIDC, Ambad, Nashik-10, Maharashtra, INDIATel: +91-253-2380650 / 6640564 / 6640574E-mail: sales@summitengineers.net / Web: www.summitengineers.net
ravi.mahadeokar@summitengineers.net Ittlinger Str. 195 D-94315 StraubingWeb: www.strama-mps.de
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
ID Spraying Machine Product Code SEA0100, SEA0310
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
OD Spraying Machine Product Code SEA600
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
OD Spraying Machine Product Code SEA0200, SEA0410, SEA0510
Our Spraying Machine
About Us
Member of All India Rubber Industries Association
www.summitengineers.net
“Summit Engineers and Consultants Pvt. Ltd." is engaged in manufacturing automation /Integrated systems, SPM's since 1995. We started operations with intention to support MSME sector in affordable solutions for Process automation.
During our journey in SPMs & Automation we developed the know-how and expertise in various kinds of machines needed for the “Metal To Rubber Bonding”.
With close association with many large industries like Innova Rubbers, Nasik & Varroc, Aurangabad, we have developed a well proven portfolio of automated machines catering to peculiar needs of the Rubber Industry, which are now in operation for last 7 years.
As a result of this extensive product development, now summit has strategically standardized this product group and are offering these machines as standard solutions to the Rubber Industry.
Partnership With Strama-MPS, Bavaria, Germany: In July 2012 we have signed a partnership agreement in “Process Automation” with Strama-MPS, worldwide leaders in Customised Machines in Metal Cutting Technology, Cleaning Technology, Assembly & Testing Technology, Automation in Photovoltaic Cell Mfg.