Introduction to the CleanAir MET-80 Sorbent Trap Mercury Monitoring System

Post on 02-Jul-2015

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The CleanAir MET-80 is the leading solution for continuous mercury monitoring in the U.S. Developed in 2004 for the now-defuct Clean Air Mercury Rule, the MET-80 has continued to evolve over the years and is in its fourth generation. It is poised to tackle the Utility MATS and Portland Cement MACT mercury monitoring requirements.

Transcript of Introduction to the CleanAir MET-80 Sorbent Trap Mercury Monitoring System

Why CleanAir’s MET-80 is the BEST SOLUTION for mercury monitoring under MATS.

So, MATS requires utilities to monitor mercury 24/7/365

Unless you have an extension, MATS compliance starts April 16, 2014

THAT’S LESS THAN 8 MONTHS AWAY

It feels like we’ve been here before…

Remember CAMR?

Utilities spent $millions on mercury CEMS hardware as they prepared for CAMR

A lot of it didn’t work…

or it cost a fortune to operate…

OR BOTH!

Lucky for them, most plants didn’t need this hardware… The rule was vacated by the courts in 2008

Recognizing the deficiency in Hg CEMS, a few plants went with sorbent trap systems instead

They had their reasons

Cheaper than CEMS Back-up for CEMS More sensitivity than CEMS More reliable than CEMS Simpler than CEMS

CleanAir created the MET-80 in 2004 to address these customers’ needs

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

They were viewed as back-ups to the primary CEMS

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

They were touted as being “low cost”

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

In reality, they were “cheap”

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

They weren’t reliable

Before the MET-80, sorbent trap systems (aka Appendix K Samplers) were essentially re-purposed stack testing equipment

And they were giving the technology a bad name.

We designed the MET-80 from the ground up to be the Primary Mercury Monitoring System

And we had a philosophy…

It would be reliable

MET-80 DESIGN PHILOSOPHY

It would be reliable

MET-80 DESIGN PHILOSOPHY

> 95% availability

It would be robust

MET-80 DESIGN PHILOSOPHY

It would be robust

MET-80 DESIGN PHILOSOPHY

Able to handle the worst stack and weather conditions out there,

24/7/365

It would be simple

MET-80 DESIGN PHILOSOPHY

It would be simple

MET-80 DESIGN PHILOSOPHY

A technician could operate and maintain it on their first day

It would be low cost… but not “cheap”

MET-80 DESIGN PHILOSOPHY

It would be low cost… but not “cheap”

MET-80 DESIGN PHILOSOPHY

Integrated, rack-mounted, top-notch components, and quality

manufacturing

We succeeded

The first compliance-reporting sorbent trap mercury

monitoring systems in the U.S. were at Dominion’s Salem

Harbor Power Station.

And they were…

The first compliance-reporting sorbent trap mercury

monitoring systems in the U.S. were at Dominion’s Salem

Harbor Power Station.

And they were…

Three MET-80s, Fully integrated, certified, and reporting for the Massachusetts Mercury Rule

The industry took note…

NESCAUM Technology Review,

2010

Section 2.8

Salem Harbor installation used as benchmark for data availability using Sorbent Trap Monitoring

Section 2.8

MET-80 Design Firsts

Quick-change

traps and integrated

sample lines

Patented Quick-Change Probe

Integrated Cabinet Design

Front Rear

NEMA 4X Platform Installations

Shelter-Based Installations

High-Precision Mass Flow Meters

In-Situ Meter Calibration Audits

MATS-Tailored Software

We installed 33 systems prior to the vacatur of CAMR in 2008

We installed another 10 systems post-CAMR for

state permitting purposes

In total, prior to MATS, CleanAir installed over 40 MET-80s for the utilities

35 of these systems are still in operation today

7 years and counting for the oldest

Footprint Power Salem Harbor

It all adds up to a lot of operating experience!

2008-2010 Mercury Results

And we’ve had a lot to SAY about sorbent trap monitoring over the years…

EUEC US EPA and TCEQ

A&WMA

2007

AQVI

McIlvaine Hot Topic

EUEC McIlvaine Hot Topic

A&WMA

2008

EUEC Source Evaluation Society

AQVII

2009

2010

EUEC

AQVIII

2011 Power Plant Chemistry Magazine

AIChE National 2012

Reinhold APC/PCUG

WPCA

EnviroTech Online

2013 Edinburg ICMGP

And we’ve collected and published a lot of data…

A LOT of Data

REAL Data

And we have a long history of operational and design improvements of the MET-80

The MATS design is our 4th Generation

The word is out…

So far this year, 40 MET-80s have been purchased for MATS

Why MET-80?

Three good reasons…

No other sorbent trap system has the installed base and operating hours than the MET-80

1) Experience

No other sorbent trap system has the installed base and operating hours than the MET-80

Literally millions of operating hours…no one comes close

1) Experience

No other sorbent trap system has the installed base and operating hours than the MET-80

Literally millions of operating hours…no one comes close

NO ONE

1) Experience

No other sorbent trap system has the documented reliability that the MET-80 has.

2) Reliability

No other sorbent trap system has the documented reliability that the MET-80 has.

2) Reliability

We guarantee data availability of at least 95%.

No other sorbent trap system supplier has the knowledge and depth of resources that CleanAir offers.

3) Support

No other sorbent trap system supplier has the knowledge and depth of resources that CleanAir offers.

3) Support

Four service centers

No other sorbent trap system supplier has the knowledge and depth of resources that CleanAir offers.

3) Support

Four service centers A dozen dedicated field engineers

No other sorbent trap system supplier has the knowledge and depth of resources that CleanAir offers.

3) Support

As well as RATA testing and regulatory consulting capabilities

Contact CleanAir today to set up a personal consultation. 800-991-3300

contact@cleanair.com

Thanks!